12v to 48v 50A ZVS Induction Heater for Melting Metals

12v to 48v 50A ZVS Induction Heater for Melting Metals - 1800W

Рет қаралды 1,371,564

2 жыл бұрын

In this video i will be reviewing and testing a 12v to 48v 40 Ampere ZVS circuit 1800 watt which is an induction heater so i am going to test it with my power supply that i created in my previous video and also try and melt Aluminum using the graphite crucible although the recommended current for this circuit is only 35 Ampere continuous but the circuit board can handle a maximum current of 50 Ampere.
1800W ZVS INDUCTION HEATER :
Coupon:BG49690e ，$59.99
LINK - bit.ly/32gHa1V
Download Banggood app to get 10% off:ban.ggood.vip/10spG
My New 3D Print :
Soldering Iron Stand - cults3d.com/en/3d-model/tool/...
OTHER BANGGOODS PRODUCTS :
Hammer drill:bit.ly/32jOwl2
MUSTOOL X1 Clamp Meter:bit.ly/3m9MDy1
Heat Shrink Tube:bit.ly/3pm4gwE
TONFON Solder Irons:bit.ly/3mST89e
SUBSCRIBE Mr. Electron = bit.ly/MrElectron
VIDEO PLAYLISTS :
DC Motor Videos = bit.ly/More_on_DCMotors
What's Inside = bit.ly/Whats_Inside_Videos
Repair & Restore = bit.ly/Repair_and_Restore
Make Welding Machine = bit.ly/Welding_Machines_diy
DC Converters = bit.ly/DC_Converters
Electric Bikes = bit.ly/E-Bike_Videos
AC & DC Generators = bit.ly/Generators_DIY
Alternators = bit.ly/Alternator_Videos
Lithium Tab Welder = bit.ly/Battery_Spot_Welders
Follow Me At
INSTAGRAM : mrelectron_youtube
INSTRUCTABLES : www.instructables.com/member/...
===================================================
---- Thanks A Lot For Your Love & Support Guys ---
#inductionheater #12v #zvscircuit #meltingmetals #mrelectron #metalcasting

Пікірлер: 257

@MrElectron 2 жыл бұрын

*Join this channel to get access to perks:* kzfaq.info/love/WFbPzBb7dCyCWuBA-DBrMAjoin *Mr.Electron Patreon's Page* - www.patreon.com/mrelectron *Hindi Channel* - www.youtube.com/@Mr.ElectronHindi *Alternator Channel* - www.youtube.com/@mrelectron_alternator *Watsapp Channel* - whatsapp.com/channel/0029VaQmmRaFCCoWOf7huh3G 1800W ZVS INDUCTION HEATER : Coupon:BG49690e ，$59.99 LINK - bit.ly/32gHa1V My New 3D Print : Soldering Iron Stand - cults3d.com/en/3d-model/tool/portable-soldering-iron-station-stand-electronics-bench-electronic-workbench ALWAYS KEEP THE PUMP ON IF THE INDUCTION MACHINE IS ON EVEN IN THE IDLE STATE. PowerSupply Video - kzfaq.info/get/bejne/qLh9iKqX1syzoIk.html GIANT Rectifier Video - kzfaq.info/get/bejne/pNZ_iNp03NCUk4U.html

@lii1Il 2 жыл бұрын

What was the white water tube made of? Any idea how close to 100c the water got?

@MrElectron 2 жыл бұрын

Simple Plastic.. Also , it depends on how long you are using it for.. Its recommended to use larger water bottle which means slower heating.

@lii1Il 2 жыл бұрын

@@MrElectron Thank you

@MrElectron 2 жыл бұрын

@@lii1Il not even 40 degrees.. water keeps it from melting

@lii1Il 2 жыл бұрын

@@MrElectron Thank you.

@billhall8745 Жыл бұрын

Ripple current in the capacitors will be high but limited by the thin connecting wires. I made an induction heater about 50 years ago. I used a water cooled triode, the work coil was 1/2 inch pipe. There was a large tank of de-ionised water that was pumped around the valve and the work coil. the power was 10KW, 10KV power supply built from a big mains transformer.. I enjoyed your video

@victoryfirst2878 Жыл бұрын

Could you tell me how efficient your unit was as compared to this unit Bill ??? Would you be able to use your first made unit to heat a house just using electricity ?? I am very interested in using this technology for home heating. Please drop you thoughts of my direction of thinking on my idea Sir. Thanks and drop a line fella.

@billhall8745 Жыл бұрын

@@victoryfirst2878 Hi, I made two. I don't know the efficiency. Would not have been so good all that time ago. Not suitable for heating a home.. My first one was for medical research. The work coil had a glass tube which went through it. Samples of lung tissue taken from people who had died from asbestos inhalation was placed in the tube. Oxygen was passed through it. The lung tissue burnt away leaving the asbestos behind so that the amount of asbestos could be seen. The second one was for a technical college. Both were very big, Had a large tank of distilled water which was pumped around the work coil and valve. To reduce the amount of electricity to heat a house you could use a ground source heat pump or an air source but not as good. Heat is taken from the ground or the air in a process similar to a freezer. In a freezer the heat is taken from the food and is given off as heat at the back. Search heat pumps for more detail.

@victoryfirst2878 Жыл бұрын

@@billhall8745 I have to thank you for the information on what and how you did the project at hand. Would you tell more of the progression with the machine that you built ? From my experience in turn key medical packaging machines machining and installation. I just love to read other person's progress of making machines. I am especially interested in the progression of very simple methods to make things happen. Thanks again Sir for you telling me about your experience with this subject matter. I look forward to hear more details

@jamesatkinsonsr Жыл бұрын

why

@victoryfirst2878 Жыл бұрын

@@jamesatkinsonsr Simple. I would like to make a heating unit for heating an enclosed space. Am thinking that just maybe this type of heating would excel in this field. One just never know when something ultra positive can occur just by asking and trying.

@rosco4659 2 жыл бұрын

I've run this same induction heater at nearly 80 amps. I used a fresh water feed rather than recirculating, great video mate.

@jafinch78 2 жыл бұрын

Adding salt or sand or water in your tube before you bend will result in a better formed bend. Thanks for sharing!

@MrElectron 2 жыл бұрын

Thanks , i forgot about that..

@vazenimudrost449 2 жыл бұрын

Noted

@rosco4659 2 жыл бұрын

I too use the sand method, amzing results.

@JoeNathan42420 2 жыл бұрын

Is that the secret?? Thank you bro! I can never get a bend to go right

@TwinShards 2 жыл бұрын

Imo i believe water wouldn't be the best option, because it would require more heat to make the bend. Sand would leave some particles stuck in the tube and potentially break off after some time. However salt, sound like the best option. Because it would act like sand when heating the tube but you can disolve any remaining salt with water.

@goodtimeeric 2 жыл бұрын

I enjoyed this video, and really admire your skill. Your tools are very loud and gave me a jolt.

@CadillacZachOffical 2 жыл бұрын

This is really cool, i used to work in a foundry where we made cast iron with huge induction furnaces, this is like a miniature version!

@dLLund 8 ай бұрын

thank you for posting. based on 20+ years experience in industrial induction heating, i suggest you rework the board & coil leads to bring the coil leads as close together as possible, w/o touching. insulate coil leads w/ 0.06" ptfe [teflon]. you want the CL-CL distance of the coil leads as close as possible, w/o touching. perhaps a small fan-cooled radiator in the coil-cooling flow ?

@mimose97 11 ай бұрын

Thanks for this interesting video. I'm going to purchase the similar device but the one with a nominal power of 2500W (it has six MOSFET instead of four). Nice to see it working, I think that the big challenge is to have a good power supplier and to control temperature.of the single parts. For the moment I'll be able to work with about 30V and in that conditions I should obtain about 1500 W,. In the future I'll prepare a DIY power supply able to give the 48 volts with at least 60A in order to push the device at it maximum performance. Thanks for the video, I'll let you know the results of my tests 😀

@moking8095 2 ай бұрын

For the PSU try an old welder. That should handle up to 200 amps no sweat.Regards MoK

@patrickirby9825 Жыл бұрын

Thank you for your knowledge and videos.

@rhiantaylor3446 2 жыл бұрын

Thanks for the video - a few comments. First the issue with the big caps is the ripple current rating which needs to be over 50a for 35a draw - none had a spec showing but bigger is usually better. Second point is that for most of the incoming sine waveform it is the caps that are providing the load current so why are the wires to the cap(s) so puny ? Lastly, though the supply volts are only 48 the high frequency ac on the coil will be several hundred V so watch where you put your fingers when it is running !

@salimsantoso450 Жыл бұрын

Ini baru tayangan KZfaq provesional Cuuus pd prakteknya... Ga ky sebelah yg msh abal-abal... Kebanyakan penjelasan sedikit dalam exekusi..

@NICO-ic5lp 2 жыл бұрын

That's exactly what I was thinking when the epic video came out jajjaj great video

@frenchcreekvalley 2 жыл бұрын

What was the supply voltage when you were attempting to melt the aluminum in the graphite crucible? I suspect that the voltage had dropped 10 or more volts.

@MichaelOfRohan 2 жыл бұрын

It helps that the entire circuit is built for you, heat sink and all.

@sluge1 Жыл бұрын

Good work. As for me I would install a radiator for cooling water

@Mrcoverhit Жыл бұрын

Nice video what is the transformer that you have used the value of the capacitors and what line output transformer did you use

@stanley6602 6 ай бұрын

Please take safety precations. It's very danger place cooling water/power electronics/red hot devices so close without any heat/electricity isolation Also you need wearing safety device. Accidents may happens any time. Don't bid on lucky chance.

@devinmccloud 5 ай бұрын

Nikola Tesla made this discovery in the 1890s. His coil surrounded the room with a 30-foot diameter in-between. He was melting glass, iron, metals snapped together, and deformed.

@creativebj2186 2 жыл бұрын

Wow 😲 it's just amazing🤩 bro

@SC.243k 2 жыл бұрын

Good job 👍💙

@jozefnovak7750 Жыл бұрын

Super! Thank you very much!

@sergiozeliastibi4475 Жыл бұрын

Meus parabéns pela criatividade

@OkanSapmaz 2 ай бұрын

How can you increase the frequency? Which parts should be replaced and what are their values?

@tommytt2233 Ай бұрын

Can I ask how you constructed the full wave bridge rectifier. It looks like you have 9 diodes

@csousasousa2051 Жыл бұрын

That´s good. Thanks.

@osamagamal-hf9ri 2 жыл бұрын

how to make the voltage and temperature is high or low ?

@andreeaviciriuc5267 2 жыл бұрын

Ok felicitări

@rasgandomapas7691 2 жыл бұрын

Hello Mr.electron congratulations for the channel. What is the biggest diameter that we can use in this module, with 2 or three turns?

@electronicswithsaleem657 2 жыл бұрын

Very nice

@Elektronik-EXTREM 2 жыл бұрын

what is the voltage when the current is over 36A. I think that no more 40V before.

@commenter2941 2 жыл бұрын

wow, water cooled induction heater, you are genius

@user-hc2bm9bj7q 2 ай бұрын

только гении китайцы а не он

@scienceguide3880 2 жыл бұрын

If voltage less than 12v ZVS can't work that cause short circuit. Also put a cooling fan to heatsink cooling diode bridge. The polarized filter capacitor for DC voltage need a resistor few K ohms connect parallel with each single cap so it can charge balance or the capacitor will blow up and emf cause from zvs could cause capacitors overheat make it blow

@user-wt2cc9my6e 2 жыл бұрын

Nice.What is the maximum temperature?

@ronysalama8888 Ай бұрын

Hello, I want to ask if I want to heat a cylinder with a diameter of 40 cm for an hour, just how many watts of heating does it consume and what are the necessary adjustments to bring it to 350 Celcius?

@balendrayadav6656 Жыл бұрын

will a sensorless motor work with a sensored esc?

@MuhamadRidwan-pq6wk 2 жыл бұрын

can it work for low frequency inverter 🙏

@arsenioegoytorogiguinat2826 Жыл бұрын

Sir I just watch your video today, my question is, can I change the copper coil to a so a crusible the size is 3 inches diameyer

@lii1Il 2 жыл бұрын

Nice!

@tuncaybey8763 Жыл бұрын

What about power bill? Did it affect too much of it?

@supiyanto6168 2 жыл бұрын

Good video induction heater super hot

@victoryfirst2878 Жыл бұрын

What is the induction heater duty cycle ??? Thanks

@alext4706 Жыл бұрын

How many volts does it produce?

@joaoalmeida1072 Жыл бұрын

esta espiral de cobre pode ficar mais distante?

@mostafaessa5912 9 ай бұрын

thank you

@rajakumarsingh3145 Жыл бұрын

Bhai new induction me ceramic vs glass kon better hoga Prestige ka ceramic atlus 3.0 1200watt. Vs pigeon crystal glass favorite ic 1800watt. Kon accha hoga ?

@alvaroa.m.5744 2 жыл бұрын

Funde aluminio?

@SHANKAR-Nitrr Жыл бұрын

Bro I have spare coil and ceramic plate of Bajaj 1400w induction heater can I use this for cooking food

@NguyenBaLy 2 жыл бұрын

Nice

@siammoderndecor Жыл бұрын

Can it work continuously?

@user-vm6mv8il6s 7 ай бұрын

how capacitor increased voltage?

@zaferakhan5359 Жыл бұрын

Merhaba, ürün tam yükte şebekeden kaç watt enerji çeker?

@thecriticiser662 Жыл бұрын

Can we melt copper in zvs 1800 If yes then how much time it take

@p.satinee Жыл бұрын

น่าใช้มาก ขอขอบคุณ

@jyotirani8232 2 жыл бұрын

great

@ArifKamaruzaman 2 жыл бұрын

Good solder.

@mykullclips8143 4 ай бұрын

You should use a lot bigger water cooling bottle, I use a 5L tank for my 2800W induction heater and after 20-30min of use, the water inside is already boiling hot !

@MrElectron 4 ай бұрын

You are right. I made the correction just 3 days after that. I already have uploaded a video which includes that part.

@anishpk6180 Жыл бұрын

could you please make a video on 12v dc induction stove working on solar panels.

@viliusstankevicius 2 жыл бұрын

Why you can not put this graphite crucible on a usual kitchen electric cooking plate, which runs on a usual 220 (or 110) V ? Or take a spiral wire from an usual 220V electric home heater and mount it round on the graphite crucible? It would be the same 1.5 - 2 KW, so would give the same temperature result.

@MrElectron 2 жыл бұрын

We don't have that here in India..

@user-hc2bm9bj7q 2 ай бұрын

@@MrElectron нихрома нет?

@mathieupierremarceaupaulin5298 2 жыл бұрын

Waouhoù la mini fonderie à l'air puissante y te faut mesurer les miligaus dégagé voir te protèger d'une feuille de plomb si besoin à ces fréquences il a peu de chance de se sublimer comme sur le réacteur de chère nos billes

@ragbragb3668 2 жыл бұрын

Thank you for your effort, could you make us a 1000W . sine wave inverter?

@johnruscigno5738 Жыл бұрын

This driver actually produces a perfect sine wave at the output. Very high frequency though.

@elektrikegitimi 2 жыл бұрын

Elinize sağlık malzeme olsa bende böyle bir video çekmek isterdim

@pareshbhai7917 2 жыл бұрын

Kya eseme pital aur loha melt ho jataa he?

@tr_2sc1970 Жыл бұрын

You should use thick wires not so thin as they get so hot!

@dipanshudhote5671 6 ай бұрын

which mosfet used here

@akhtarnadeem621 2 ай бұрын

Does Any inductor has a very high voltage or current across the copper coil,is it dangerous??

@bhawerlalosatwal2264 Жыл бұрын

Sir I am working handicraft aluminium artical how Ican melt with the help of solar energy I have alredy setup 10Kw

@shrikrishnaashirwadgems499 Жыл бұрын

Bhai mere ko 2 kg stone ko 1700°C heat krna hai kuch bana ke de sakte ho?

@awfab3517 Жыл бұрын

I havent finished my 3000 watt one but got it working, now I want a 1600kw one.

@faisalfaixal2376 Жыл бұрын

when water goes fron bottle amd while returning tp the bottle let oit pass through a copper pipe wound above fans and then entering bottle back to water gets cooler

@jem4054 2 жыл бұрын

Can you list the parts??

@rezatavan5048 6 ай бұрын

Excellent ❤❤❤

@clovisjose2087 Жыл бұрын

That's good.👏👏👏👏👏👏👏👏

@kennedy67951 2 жыл бұрын

Something more important would be using something like this to quick Heat Water, say in a Home. This would be far better than the Cheaply Build but very expensive Quick Water Home Heating Systems for sale today. Maybe you could do a Video that explores this Idea? Will you do it? One for the Kitchen Sink and Dishwasher. One for the Bathroom Sink and Tub. One for the Cloths Washer. I hope you take on my request. Thanks for sharing your hard earned knowledge with me. I do appreciate this very much.

@MGY_ 2 жыл бұрын

Where do you get that giant capacitor sir..

@MrElectron 2 жыл бұрын

Scrap Market.

@MGY_ 2 жыл бұрын

@@MrElectron thanks

@shuflee2754 Жыл бұрын

How did you buy from Bangood? Please tell me. Does it ship to India?

@xelerator25 2 жыл бұрын

watching this as a german makes me cry... i just wonder that ur still alive

@grahamhall2662 4 ай бұрын

Yes I agree. a high probability of electrocution and other means of death.

@tharangaranga609 2 ай бұрын

ගොඩක් වටිනවා මේ වීඩියෝ එක පුලුවන්ද මේක නිර්මාණය කරලා දෙන්න

@ladjkaoz 2 жыл бұрын

if you are using batteries of 200A how can you limit current to 35A.

@diemvlog5084 Жыл бұрын

Video bạn rất hữu ích ,cảm ơn bạn

@AhangarRashid Жыл бұрын

I want to purchase this induction Owen

@nebulous962 2 жыл бұрын

Would it be possible to use this to make an induction stove? I would like a 12-24v induction stove.🙂

@MrElectron 2 жыл бұрын

its possible but the temperature control unit is mandatory.

@nebulous962 2 жыл бұрын

@@MrElectron okay. Thanks for answering. 🙂

@x-6790 2 жыл бұрын

@@nebulous962 🙂👈👈🤣

@charley8071 2 жыл бұрын

@@x-6790 😂😂👺🤚

@PescatoreFocoso 2 ай бұрын

you can set the max temp reach for this system?

@MrElectron 2 ай бұрын

@PescatoreFocoso 2 ай бұрын

@@MrElectron ok so for melt metal is not much indicater better a furnace

@user-ir4eq3vj1j 2 жыл бұрын

Интересно, а медь (Cu) ,и её сплавы сможет плавить этот гаджет?

@authentic4225 2 жыл бұрын

Question is will this set up melt stainless steel?

@MrElectron 2 жыл бұрын

@alexandrgolovschuk3935 8 ай бұрын

Что за едрунда с подключением электронасоса?

@nalindasamarasinghe6094 2 жыл бұрын

love you

@electronicslover1120 2 жыл бұрын

Can you please send the circuit?

@nilopadovani913 Жыл бұрын

Where can I buy one of these, including the 50 amp source?

@GrassPossum Жыл бұрын

He made it all.

@mukesh00000000007 Жыл бұрын

What is the cost of this project

@ihsanens Жыл бұрын

ac ? dc? powersuply?

@ahmadsobirin8713 Жыл бұрын

I want to get it

@viniciusmorgan3547 Жыл бұрын

What is the frequency of the inductor? This is the most important information...

@jmikronis7376 3 ай бұрын

100KHz going into the copper coil, then, into a steel workpiece is what causes it to heat up. Workpieces must react to magnetic fields, if they don’t, this induction coil won’t affect them. The copper pipe isn’t magnetic. The close proximity of the hot workpiece is what causes the copper pipe to heat up.

@sushilthakur94 2 жыл бұрын

Progressive 🌸

@umarfarooq6507 Жыл бұрын

Mujhe ek induction heating machine Leni h commercial use ke liye

@setsofianyamesorto7630 Жыл бұрын

What is the name of the machine

@MemeHiburanTVLucu01 Жыл бұрын

Is it can melt iron ?

@MrElectron Жыл бұрын

@MemeHiburanTVLucu01 Жыл бұрын

Can u show me,a thing can melt iron ?

@Persanity 2 жыл бұрын

Why didn't you put the piece of mica you cut out back before you put the tape on? Just snap a bit of the top for the pipe then put it back where it came from, then tape like you did.