1971 Kawasaki F7 Carburetor rebuild and adjust

  Рет қаралды 2,437

Dale Sweger

Dale Sweger

2 жыл бұрын

In this video, I rebuild the carb on the 1971 F7 Kawasaki.

Пікірлер: 60
@davidlee9730
@davidlee9730 8 ай бұрын
Thanks Dale your advise was much appreciated and at this point trying to install the 1975 carb on my 71 and need the larger intake boot to mount.
@jackxish
@jackxish Ай бұрын
Great video, so helpful.
@montana2strokeracer
@montana2strokeracer Ай бұрын
Thanks Jack, glad to hear it was useful.
@gildotson1998
@gildotson1998 Жыл бұрын
I enjoyed the video. Just got a 73 F7. Videos like this are very helpful to me. I’ll look for more F7 content. Thanks, Gil
@montana2strokeracer
@montana2strokeracer Жыл бұрын
Hi Gil, thank you very much for your kind comment. The F7 will be coming back into the shop very soon for a freshing up.
@retromechanicalengineer
@retromechanicalengineer Жыл бұрын
I'm here! That was a particularly grubby carburettor Dale. It looked as though a very poorly fox had been using it as a toilet. Great job on the rebuild, the ultrasonic treatment did the trick, I'm sure it will fire up now. If memory serves me, the setter is called an atomizer tube in Dell'Orto carburettors. They all have their own terms of reference I suppose. Best wishes, Dean.
@montana2strokeracer
@montana2strokeracer Жыл бұрын
This one's nasty, hoping not more to come. But I know how these projects can get out of hand. Worked on some Dellorto's in the past on the old 70's Harley two strokes. Not sure I have an opinion I want to share about them.
@retromechanicalengineer
@retromechanicalengineer Жыл бұрын
@@montana2strokeracer I've had good experiences with Dell'Orto generally, but there's no doubting the quality of the Japanese brands like Mikuni and Keihin.
@carlwilson1772
@carlwilson1772 Жыл бұрын
Very nice job. I like the rostrum or overhead camera, something I will try to replicate.
@montana2strokeracer
@montana2strokeracer Жыл бұрын
Thanks Carl, I just made an overhead mount out of some square tubing and a couple nuts. Think I sent a pic to Dean. It really works well.
@cainbeeping8480
@cainbeeping8480 Жыл бұрын
Great job brother. That is close to the KE 175 Carb. Mine carb just pushes in no hard mount. If I come across it I’ll let you know.
@montana2strokeracer
@montana2strokeracer Жыл бұрын
Thanks Cain, I appreciate it.
@frankdillon6127
@frankdillon6127 Жыл бұрын
frank in the shop!
@montana2strokeracer
@montana2strokeracer Жыл бұрын
Glad to have you here Frank, hand me the wrench.
@frankdillon6127
@frankdillon6127 Жыл бұрын
@@montana2strokeracer i would ask so many questions you wouldnt get anything done. LOL
@markaddy53
@markaddy53 Жыл бұрын
great job dale I'm sure thay have a split plastic insert that goes in the carburettor mouth that nips carb up on inlet spigot when u tighten it
@montana2strokeracer
@montana2strokeracer Жыл бұрын
Hi Mark, actually they don't on these. It's just a slip fit rubber mount, but this one really seams loose. I am sure I will figure out how to modify something to make it work. Thanks for hanging out with me.
@markaddy53
@markaddy53 Жыл бұрын
@@montana2strokeracer thought thay woz dale like u say ul figure it owt 4 sure
@vettepicking
@vettepicking Жыл бұрын
On the intake. Last resort you could make a mold of the old part in silicone moldmaker, then degas and pour a new one with soft urethane rubber
@montana2strokeracer
@montana2strokeracer Жыл бұрын
That sounds like a good work around. I don't know anything about it, but never too late to learn they say. I am learning new things every day. Kind of fun you know. Hey thanks for the info and hanging out with me.
@eriklund784
@eriklund784 Ай бұрын
I can smell that from Minnesota! At least it was full of goop as opposed to corroded to hell!
@montana2strokeracer
@montana2strokeracer Ай бұрын
Yes, that is a plus, rather have to dump oil out, that go through what I'm doing to the Yamaha 90 twin.
@havefun3790
@havefun3790 6 ай бұрын
Hi Dale, Great videos - entertaining and educating. What do you use in your ultrasonic bath for varnished/gunked carb parts?
@montana2strokeracer
@montana2strokeracer 6 ай бұрын
Thank you, I use simple green pro, it is actually purple. Safe for aluminum, not the case with the green stuff. If they are really gummy, gasoline in a peanut butter jar, suspended in the simple green solution.
@garyisabelle8078
@garyisabelle8078 Жыл бұрын
Great video, I have the official Kawasaki manual for F And G series bikes, The float level is 26.5mm +/- 1mm. if you need more specs, let me know.
@montana2strokeracer
@montana2strokeracer Жыл бұрын
Thanks Gary, and thank you for the spec's, that is much better and almost precisely what I set it at as level. I am not impressed with the Clymer manual. I have factory manuals for most of the bikes I work on. Had gotten a factory one for my F5, but not the F7. Got one on the way. Thanks buddy I appreciate it.
@hjohnson8775
@hjohnson8775 11 ай бұрын
New subscriber, you are quite a skilled cat. The '71 and '72 F7 carbs are the same. The '73 thru '75 carbs are more narrow, less protruding side cover. The rubber carb mount being a loose fit to the carb body is common as the bikes are half century old. I believe one '71 I had the mount was 'thickened' with electrical tape to help secure the carb. I left it alone. Good idea in your opinion? Thanks, Dave.
@montana2strokeracer
@montana2strokeracer 11 ай бұрын
Thank you for the info on the carbs, I really have limited experience on Kawasaki's. I am learning as I go along, and I sure appreciate any knowledge that comes my way. I did in up finding a NOS intake. I will be getting back on that F7 pretty soon. Thanks again and thanks for spending time with me in the shop.
@TheGameBest7
@TheGameBest7 Жыл бұрын
What is the needle clip set to? Mine is having an issue and now its not wanting to run at all.
@montana2strokeracer
@montana2strokeracer Жыл бұрын
Hi, it really depends on your altitude and your other jets, I always set mine in the middle to start and work from there, take spark plug readings to determine if you need to go leaner or richer in your midrange.
@TheGameBest7
@TheGameBest7 Жыл бұрын
@@montana2strokeracer ok thank you
@IdlingShadow
@IdlingShadow 9 ай бұрын
Hi Dale, do you happen to know the part number for the rubber gasket on the bottom side of the float bowl? It is the rubber gasket that seals around the two overflow nipples.
@montana2strokeracer
@montana2strokeracer 9 ай бұрын
I'm sorry I don't, have you tried looking it up on partszilla.com
@levi_mcconnell
@levi_mcconnell 10 ай бұрын
Hey, so I’m having this issue with my bike, I’ve rebuild the carburetor numerous times now and cleaned numerous times and it’s only running off of the choke. It won’t idle or it won’t take any throttle at all but I’ll run off the choke.
@montana2strokeracer
@montana2strokeracer 10 ай бұрын
Hey Levi, yes sounds like the same issue.... you're getting too much air. Try putting a o ring on the intake pipe before the carb goes on, then install your cover so it holds the carb tight to the Oring. That is what I did to correct this one. If you haven't yet done so, replace your crankshaft seals. They are 50 years old and not doing the job anymore. Thanks for hanging out in the shop with me. I will be getting back on this machine soon. So, stay tuned.
@IdlingShadow
@IdlingShadow Жыл бұрын
Hi Dale, another great video. Thank you. Not a carburetor question, but related to fueling the F7. Do you have any recommendations for a fuel cock rebuild kit?
@montana2strokeracer
@montana2strokeracer Жыл бұрын
Hi there. No as far as I know there are no replacement parts for those fuel cocks. I did what many folks do, get the one for the Harley Davidson that is a standard manual petcock fits perfect.
@IdlingShadow
@IdlingShadow 9 ай бұрын
@@montana2strokeracer Managed to rebuild the original vacuum fuel cock with some help from a local machine shop. I had a few extra made just in case.
@montana2strokeracer
@montana2strokeracer 9 ай бұрын
​@@IdlingShadowthat's great,some good ole work and perseverance will do the trick everytime. Nice job.
@davidlee9730
@davidlee9730 8 ай бұрын
What other carbs will work on my 71 175E,My carb is unfixable.
@montana2strokeracer
@montana2strokeracer 8 ай бұрын
Hey David, man I just don't know that much about Kawasaki's. I have heard that the 70/71/72 I think are bigger carbs. Bigger in the fact that they stick out farther which makes the cases wider. Then at some point maybe 73 up the carbs were smaller to try to decrease the width of the engine. You might try contacting Kevin Bergeron, he has a channel by that name and his experience with the smaller Kawasaki's is much greater than mine.
@user-ol5zr3pb9n
@user-ol5zr3pb9n Ай бұрын
Cross reference if a Mikuni carb is available
@eriklund784
@eriklund784 Ай бұрын
GOOD LORD!!! LOL!!!
@frankdillon6127
@frankdillon6127 Жыл бұрын
bright side better than water and metal eating corrosion.
@montana2strokeracer
@montana2strokeracer Жыл бұрын
There was some water, think it was in the crankcase.
@frankdillon6127
@frankdillon6127 Жыл бұрын
@@montana2strokeracer cant wait to see how you find out if the engine is good or needs a tear down. this would be a good instructional video on tell the condition.
@frankdillon6127
@frankdillon6127 Жыл бұрын
@@montana2strokeracer i have had carbs with the white/yellow powder and much of the pot metal eaten away. your carb looked more like oil and cleaned up great thank goodness.
@garyh1989wing
@garyh1989wing Жыл бұрын
Can you show me the full assembly with slide and choke
@montana2strokeracer
@montana2strokeracer Жыл бұрын
Hi Gary, it's not assembled currently, not sure when I will get to that point. This bike is currently being restored, just last week I started assembling the frame and wheels (check out that video) I can try to pop it together and send a picture, but I will need your email address to send it to. No way to do it on KZfaq that I know of. dsweger@bresnan.net
@garyh1989wing
@garyh1989wing Жыл бұрын
Thank you we followed your video but our bike starts and goes to WOT and when we turn the throttle it dies. Any ideas. Could it be float level? We can move slide freely with throttle
@montana2strokeracer
@montana2strokeracer Жыл бұрын
Hey Gary, that was the same problem I had. Major air leak where the carb mounts. What I did to fix it was to slide a o-ring over the mount, push the carb on and reinstall the carb cover. Mine would suck so much air without the carb cover because it holds the carb against the o -ring. I showed all this in the video. I did finally find a new mount. But I have not installed it yet.
@montana2strokeracer
@montana2strokeracer Жыл бұрын
The reason it dies when you turn the throttle is because your adding yet more air, because of the air leak at the manifold mount.
@user-ol5zr3pb9n
@user-ol5zr3pb9n Ай бұрын
Yikes lots of gunk built up in that carb will cause much of the problem. Spraying lots of carb cleaner and air blow it out ..😊
@cainbeeping8480
@cainbeeping8480 Жыл бұрын
First
@montana2strokeracer
@montana2strokeracer Жыл бұрын
Right on brother
@ericstevenson1903
@ericstevenson1903 4 ай бұрын
Vi. Ton
@cainbeeping8480
@cainbeeping8480 Жыл бұрын
That looks bad.
@montana2strokeracer
@montana2strokeracer Жыл бұрын
Oh, it is bad...
@jamesws3
@jamesws3 Жыл бұрын
Definitely one of the worst carbs I've EVER seen. Wow.
@montana2strokeracer
@montana2strokeracer Жыл бұрын
Yep right up there for sure. Ultrasonic baby.
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