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When attempting to replace the motor for my Recirculation door on my F-150 I realized that the door gears had broken like so many others have. Instead of taking the entire dash apart, I found some foam I had laying around and used it to prop the door in the recirculating position.
Even though this takes away the ability to switch, I’d much rather have it stuck in the recirculating position than the fresh air position.
Hopefully this can help someone else fix this issue without taking the entire dash off or an expensive trip to a mechanic!