[430] How To Calculate Ferrite Core Maximum Power Handling to Design High Frequency Transformer

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Haseeb Electronics

Haseeb Electronics

Күн бұрын

in this video i demonstrated How To know / determine / find /Calculate Ferrite Core Maximum Power Handling capability without Ferrite core power handling chart of datasheet, how to find core cross sectional area of ferrite core, how to find winding window area of a ferrite core. it is important to Design High Frequency Transformer. for some known cores we can find power handling capacity from core power handling chart from magnetics incorporation. but from ferrite core from tdk, fdk, philips, ferroxcube, or chinese cores datasheet, we can find dimensions, AL value, and very little information for core losses. but any core data doesn't provide maximum power handling capacity. some catalogs have WaAc or Area Product AP value.
i discussed how to calculate AP value and then we can calculate estimated output power. to design a ferrite core high frequency transformer, it is important to determine power handling capability of ferrite core, then we can use it practical design

Пікірлер: 177
@Y_Not1
@Y_Not1 2 жыл бұрын
I really love these types of fun videos. Thanks for sharing. 😊👏😃
@lucagherardini5953
@lucagherardini5953 2 жыл бұрын
Great! This video explain very well and clear how to size a ferrite core. Thanks a lot!!
@collinsmurambiwa146
@collinsmurambiwa146 2 жыл бұрын
Thanks for sharing, transformers are one of my weaknesses but I gained some knowledge. Much appreciated👍👍👍
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
Best regards it is my pleasure
@bhpatel312
@bhpatel312 10 ай бұрын
Really great knowledge sharing.... Thank you for the valuable information..
@SeemaKhanRJ
@SeemaKhanRJ 2 жыл бұрын
Great work 👏
@muhammadishtiaq24
@muhammadishtiaq24 2 жыл бұрын
Excellent job Weldon
@aasaan_islam
@aasaan_islam 2 жыл бұрын
Zabardast explanation model k sath
@ARA-HOUSE
@ARA-HOUSE 2 жыл бұрын
Lk 17 good job brother 👍👍👍
@oshinijagoda3062
@oshinijagoda3062 Жыл бұрын
Thank s very much .sir you are very good teacher .
@vijaykumarjaintechelectric8723
@vijaykumarjaintechelectric8723 2 жыл бұрын
Very nice explanation. Detailed information given.
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
it is my pleasure
@obibikwedesmond2137
@obibikwedesmond2137 2 жыл бұрын
Very good lesson... Have been expecting this.. Thank u sir
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
Always welcome
@kaupstudio-supportid5956
@kaupstudio-supportid5956 2 жыл бұрын
MASHA ALLAH very informative sharing , a big thumbs up , stay blessed
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
Thank you so much dear brother
@ihatemicrosoftsobadly3188
@ihatemicrosoftsobadly3188 Жыл бұрын
thank you SOO much you just helped me select the perfect transformer core for an 8kW 50kHz switch mode PSU :)
@HaseebElectronics
@HaseebElectronics Жыл бұрын
it is my pleasure
@techeng3940
@techeng3940 2 жыл бұрын
This is a valuable information Amazing as usual Mr Haseeb
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
Many many thanks best regards
@marshasmith6035
@marshasmith6035 2 жыл бұрын
excellent breakdown Sir!
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
it is my pleasure
@AbdulMomenZargar60
@AbdulMomenZargar60 2 жыл бұрын
Very Popular Channel my Brother Good Day
@furiosdevil007
@furiosdevil007 2 жыл бұрын
Great sir, this is a very informative video and a great way to explain.
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
best regards and special thanks
@umarmuhd8404
@umarmuhd8404 Жыл бұрын
thank very much Mr haseeb you save my life
@HaseebElectronics
@HaseebElectronics Жыл бұрын
most welcome
@kahlid-ataya
@kahlid-ataya 2 жыл бұрын
كل عام وانت بالف خير شكرا للنشر
@HarlavanisPanagiotis
@HarlavanisPanagiotis 2 жыл бұрын
Wonderful job dear brother, have a happy day!!!
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
Many thanks dear friend
@omkarkhade4602
@omkarkhade4602 11 ай бұрын
Thanks a lot sir for this tutorial
@HaseebElectronics
@HaseebElectronics 11 ай бұрын
Most welcome
@juanyana3244
@juanyana3244 2 жыл бұрын
gracias por compartir esta valiosa informacion Maestro
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
es un placer, que tengas un buen día
@sujitchatterjee5434
@sujitchatterjee5434 2 жыл бұрын
This calculation is very very helpful
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
it is my pleasure
@DrRizvisvlogs
@DrRizvisvlogs 2 жыл бұрын
Excellent tutorial Very nice sharing First time saw ur video Liked ur video very much 👍
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
Thank you so much 😊
@susantaatha6468
@susantaatha6468 2 жыл бұрын
Beautiful explain.
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
best regards
@KraussEMUS1
@KraussEMUS1 2 жыл бұрын
Great! Thank you!!
@kabandajamir9844
@kabandajamir9844 2 жыл бұрын
So nice
@oliverwijesooriya2067
@oliverwijesooriya2067 Жыл бұрын
excellent explanation
@HaseebElectronics
@HaseebElectronics Жыл бұрын
best regards
@joselamadrid516
@joselamadrid516 2 жыл бұрын
Good tutorial bro!
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
best regards
@hbkedt
@hbkedt 2 жыл бұрын
Maşallah kolay gelsin 👍👍👍👍👍👍
@malleshd4763
@malleshd4763 2 жыл бұрын
thank you so much sir,now transformer calculation as simple as
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
You're most welcome
@malleshd4763
@malleshd4763 2 жыл бұрын
flyback bmax at 50khz 1300guass or 2600guass ? please clarify sir
@Dr.QaisarAbbas99
@Dr.QaisarAbbas99 2 жыл бұрын
nice job dear bro , big like
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
Big thanks
@sujitchatterjee5434
@sujitchatterjee5434 2 жыл бұрын
Thank you so much
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
You're most welcome
@mojiiim.r9446
@mojiiim.r9446 2 жыл бұрын
Thanks so much
@vijayakumarkumar9190
@vijayakumarkumar9190 2 жыл бұрын
Very good and useful information Sir Thanks for sharing this knowledge to us
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
you are welcome dear
@balwantsingh-qc8uv
@balwantsingh-qc8uv 11 ай бұрын
Dear sir jo aapne formulas fly back ke liye bataye hai kiya or topology mai use kar sakte hai
@HaseebElectronics
@HaseebElectronics 11 ай бұрын
no every topology have its own specific calculation methods
@szekerespista3758
@szekerespista3758 2 жыл бұрын
Very useful! Could you please show us how to calculate The power of the U+I cores in case of Flyback transformer? Thanks!
@abughoush5132
@abughoush5132 2 жыл бұрын
Walaykum assalam...such information is educational and free ,which is wonderful
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
special thanks ❤️
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
brother you are from which area of Jordan? I mean which city?
@mkdjdj7
@mkdjdj7 2 жыл бұрын
Maa Shaa Allah 😍😍
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
Jazaak Allah khair
@onyedinachiokwuoha8036
@onyedinachiokwuoha8036 6 ай бұрын
Thanks sir for very of your videos please how to identifty ferrite core transfomer a low and high frequancy core
@themommade3201
@themommade3201 2 жыл бұрын
Very nice 👍👍👍👍
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
Thank you so much
@manilapunjabikitchen8154
@manilapunjabikitchen8154 2 жыл бұрын
Great👌👌
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
thanks dear sister
@mohammadhasanshokoohi7150
@mohammadhasanshokoohi7150 Жыл бұрын
thank you.
@HaseebElectronics
@HaseebElectronics Жыл бұрын
You're welcome
@user-lx4ik2ed5c
@user-lx4ik2ed5c 8 ай бұрын
Good explanation please help me that inductance measurement is essential while making ferrite transformer.
@hafizhamza3747
@hafizhamza3747 Жыл бұрын
Dear sir, This is a very informative video, could you please give a video for the flyback transformer design...
@nhatkyonline985
@nhatkyonline985 2 жыл бұрын
Hello. great video sharing, thank you 👍
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
Thanks and welcome
@user-nr1wn9qt1m
@user-nr1wn9qt1m 28 күн бұрын
Thanks
@HaseebElectronics
@HaseebElectronics 28 күн бұрын
Welcome
@fredhamg1690
@fredhamg1690 2 жыл бұрын
Awesome
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
best regards
@4Mmukhdoomali
@4Mmukhdoomali 2 жыл бұрын
nice video brother
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
best regards dear
@kdcreativity6201
@kdcreativity6201 2 жыл бұрын
amazinggg🥰😍🤩
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
best regards
@WOJTACH27
@WOJTACH27 2 жыл бұрын
Usually, I would ignore such videos, but this series is (almost) perfectly descriptive. All of the information and calculations that are needed, are included. The only issue that I could find is that sometimes video is spliced and it appears that some info or calculation is missing.
@leoneloropesa3760
@leoneloropesa3760 Жыл бұрын
Great video, thanks!!!
@CookwithgoodMood
@CookwithgoodMood 2 жыл бұрын
God job bhai
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
best regards and special thanks
@medjoui7600
@medjoui7600 2 жыл бұрын
Hello brother, how are you, can you put a video explaining the method of calculating Bmax to saturate the ferrite using devices, such as an oscilloscope ...
@freedomisfood6966
@freedomisfood6966 Жыл бұрын
thanks
@HaseebElectronics
@HaseebElectronics Жыл бұрын
best regards
@jboy4real
@jboy4real 2 жыл бұрын
Excellent tutorial thanks you. Also my question is how do I calculate the value of the common mode choke, X-capacitors, Y-caoacitors for effective emi filtering
@damians8866
@damians8866 2 жыл бұрын
What value the window should be multiplied in the EI core and how to calculate the window for ETD. Is there any tutorial available?
@canlu8570
@canlu8570 2 ай бұрын
Thanks so much. How to calculate "ETD" "ER" with round core shape?
@chandrasekaranr8269
@chandrasekaranr8269 Жыл бұрын
how to choose the AWG for Primary and Secondary wires..? based on your caluculations
@Aqiv
@Aqiv 2 жыл бұрын
Hie, what if I try to make a EE core inverter instead of a converter. How do I find Kt for that ?
@ahmedladhibi6893
@ahmedladhibi6893 Ай бұрын
salamu alykum sir, thank you for your video, is the ETD core same as EE core or EI core in term of analysis?
@techeng3940
@techeng3940 2 жыл бұрын
Mr Haseeb can you please make a video to explain UPS circuit ?
@alokseth8472
@alokseth8472 7 ай бұрын
Thanks Haseeb Sab for detailed video, I am Alok from India, I have made a 66.6 Volts & 15 Amps = 1000 Watt (Max) smps transformer according to your calculation, I have used EE 55/28/21 core with 50 Khz frequency, the output is as expected, the only issue is that the transformer is getting a littel too hot, can you please advise on this please
@safetyfirst1484
@safetyfirst1484 2 жыл бұрын
Based on the chart 50Khz would be closer to 1600 gauss. Calculation comes to 1416watt and the difference of 1100watt could be attributed to the bobbin.
@ministeriomundialliberando8403
@ministeriomundialliberando8403 2 жыл бұрын
Well, I think that for practical purposes, your calculations are more than enough, so, Why should we complicate ourselves trying exact ones? Thank you very much again.
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
best regards if we know the proper and perfect calculations and conversions, then we can utilize any part with ease best wishes and special thanks
@alexstone691
@alexstone691 2 жыл бұрын
I have several transformers that aren't EE but one is CE19, other is LEI-HI would it work the same for them?
@SenthilKumar-ih8gt
@SenthilKumar-ih8gt Жыл бұрын
How to select the induction or ferite bead for the buck and boost DC converter
@eamonhannon1103
@eamonhannon1103 Жыл бұрын
Please confirm how you define switching frequency for push /pull .Is it the chip switching frequency or the transformer switching frequency? The transformer switching frequency is 50% of the control chip switching frequency for push/pull .
@ministeriomundialliberando8403
@ministeriomundialliberando8403 Жыл бұрын
Thank you very much, this is amazing. But what if I use an EI core, what would be the Kt factor? Since here your example is using an EE one. Thanks in advance.
@HaseebElectronics
@HaseebElectronics Жыл бұрын
KT is topology constant. it means in which topology we are designing that core
@anilkumarjinka8073
@anilkumarjinka8073 2 жыл бұрын
What is the way of finding maximum working input voltage ?
@rasoulkhandan9334
@rasoulkhandan9334 Жыл бұрын
Hello dear friend Is there any software for PC to easily calculate the transformer and choke? please guide me
@fritzcanaway6118
@fritzcanaway6118 Жыл бұрын
can see the soft copy of the data sheet you used?
@sanupamu
@sanupamu 2 жыл бұрын
why switching transformer have little airgap between middle core? and how to calculate? Greetings from India 😊
@jassusingh871
@jassusingh871 2 жыл бұрын
it is very knowledegeable video but also i could not understand of 1.5 & 1.4
@bartdepauw1156
@bartdepauw1156 Жыл бұрын
For one E it is 1. For 2 E's it would be 2, but due to area losses in winding en used space by the plastic bobin holder, 1.5 is used (1.4 if badly winding)
@bartdepauw1156
@bartdepauw1156 Жыл бұрын
In what video is the Current density handled in detail ? So the unit for 500 or 750 is mills²/A ? Is it the RMS current or the Peak current ? Thanks for this very informative video !
@martinvit2838
@martinvit2838 10 ай бұрын
It's RMS current.
@inarinukka7729
@inarinukka7729 Жыл бұрын
In the real world things are bit different. It is a fact that there are many different types of power ferrites. And also the permitted flux densities etc. and therefore transmitted power are also different. For example, a much more realistic calculation (which I use in real life) gives completely different numbers for the same E55/28/21 core. For example, it is more realistic that in the case of Ferroxcube 3C85 and 3C96 ferrites, where same E55 core size gives a difference of about 1000W, and this already at a frequency as only as 50kHz, as the indicator of different ferrite brands of other manufacturers is also different. By the way, the same Ferroxcube E55 3C96 core is suitable for about 3.5kW conversion at 50kHz and !without forced cooling!, and here * these calculations have not been taken to the last limit *, but there is still some margin left. It is not a problem to take 3-4kW of power from E55 core at frequencies below 100kHz, and at 100kHz the 3C96 with the same 3C96 is good for about 5kW conversion. PQ cores are much better, the PQ4040 size can easily use 3+kW of power as a transformer for example in a half-bridge topology. These facts are easy to check and proven - even by looking at commercially produced inverter welding machines. 1100W from E55 core? It's a bit waste of good, big cores if an E42 or ETD39 core does the same job. By the way, there are still losses when using thick single wire for windings, etc., just like in commercial PC power supply units - I did an experiment and new power supply unit with a power of barely 300W with its ETD34 transformer, which was produced with windings with thick solid wires, gave almost 470W after rewinding with litz wire and only because of this modification - so the use of litz wire is very important if the powers/Fq`s are higher, even 40+kHz gives better results in terms of litz efficiency (at least in my favorite, half-bridge circuits)
@gopendrayadav9167
@gopendrayadav9167 2 жыл бұрын
sir 4000watt ke liye konsa ferrite core use karana hoga
@hectorbarrera9496
@hectorbarrera9496 2 жыл бұрын
Nice video, One question, this design considerations are same for inverters?
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
best regards yes this power handling calculation for any ferrite core which have "square or rectangular shaped center leg "
@hectorbarrera9496
@hectorbarrera9496 2 жыл бұрын
@@HaseebElectronics Thank you.
@djraindropssuporters8318
@djraindropssuporters8318 2 жыл бұрын
Sir do you ah data of tables or all EE ferrite cores can you give me sir?
@sleepyjaguar
@sleepyjaguar 4 ай бұрын
How to build high frequency transformer for step up purpose. Any idea😢
@thankyou7741
@thankyou7741 2 жыл бұрын
Can you explain the working principle with circuit diagram of Back-UPS 650 APC model: BX65LI-MS ?
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
i noted it. and i will try my best to do it
@f.a3202
@f.a3202 2 жыл бұрын
hello there! i have an unknown toroid core with OD36mm ID23mm and height 15mm. it is gray color and i think it iron powder material not MnZn. 8 turns inductance is about 750uH. I've been driving it in push-pull and I've got max 5 watts before the voltage collapses at 50 and 60khz. any help on why is that and how can i get more power? Np= 4+4, Ns= 8+8.
@f.a3202
@f.a3202 2 жыл бұрын
higher or lower frequency it has worse performance
@artalina8049
@artalina8049 3 ай бұрын
my transformer is primary (230 volts secondary 21 volts) at full load 15 amps in secondary what is the normal current?
@AmjadKhagga
@AmjadKhagga 2 жыл бұрын
Transformer formula: TPV=10^8/4.44*Bmax*f*Ac Descriptions: TPV= Turn Per Volt 10^8 and 4.44 are constants Bmax= maximum number of magnetic lines of force easily passable through one square inch area (which is 65000 lines per square inch for small transformers i.e. below 36 watts and 60000 lines per square inch for larger transformers i.e. above 36 watts, this is also called flux density f= frequency in Hz Ac= Area of core in square inches why in square inches? because we are counting flux density through square inches, we can convert it into square centimeters (or any other unit) if we wish. ------------------- An other formula to find Area of core, provided you already have wattage in your mind: Square Root of watt divided by 5.58 i.e. √watt/5.58 in other words (watt)^0.5/5.58 Note that 5.5 is a constant.
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
perfect sir. 4.44 is constant for ac signal, but for square wave pulsed DC it is 4. Bmax will change according to core material type and frequency, for example for a P material ferrite core switching at 20KHz will allow 1600 guases and at 100 KHz it will allow 900 guases
@anandbihari953
@anandbihari953 Жыл бұрын
Mujhe static stapliser banana hai circuit se koi aisa ic bataye jisme ac pulse in karke same pulse output de mosfet drive karne ke liye or ek control pin ho jisse uska peak voltage control Kar sake Jo bhi ic milta hai usme with control hota hai hum banaye the 3525 ic se to usme line ka pulse in karte hai sync pin me so usse drive voltage shareware nikal jata hai lekin Starting 0 digree se 180 digre 180 se 360 degree lane se compare ho jata hai starting and last wave line se mix karma tha wo to ho jata hai par sure wave rehta hai or voltage control karne par with control hota hai jo humko peak se voltage control chahiye with se voltage to stable ho jata hai par isse smps ko nuksan hoga or sqare wave me fan me aawaj aa jata hai iska solution bataye please ye topic bilkul alag hai ic mile to thik hai nahi to program se solution hoga kya humko manufacture karna hai
@user-pm2bv1bt4u
@user-pm2bv1bt4u 5 ай бұрын
Hello Can I have books references about transformer design example
@nikhilchodankar4723
@nikhilchodankar4723 2 жыл бұрын
Sir,How you have decided to go with that particular core number only?Please explain
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
we have to core power handeling chart, or we can use core product list and we have to calculate different cres to get our closest match.
@BaQuocADS
@BaQuocADS Жыл бұрын
How to calculate the toroidal transformer core sir give me the formula.
@sakthiaudio771
@sakthiaudio771 9 ай бұрын
Sir pls EE42/21/20 for 12v to 230v -500watt calculation
@electroniquepassion
@electroniquepassion 2 жыл бұрын
👍
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
best regards and special thanks
@k.s.vintageelectronics.ser850
@k.s.vintageelectronics.ser850 2 жыл бұрын
I forgot in iron core bmax and frequency will change rest of farmula is same.
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
yes dear. the bmax is the most critical point, it depends on the core material.
@rackeshlanger1798
@rackeshlanger1798 2 жыл бұрын
Mist is clearing. Thanks
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
Always welcome
@reagraphie6126
@reagraphie6126 6 ай бұрын
Why the result was not identical cross-sectional area (Ae) = 353
@josepeixoto3384
@josepeixoto3384 Жыл бұрын
you great teacher thanks maybe not use ALL those decimals for core dims, it makes no sense ?
@petrok8618
@petrok8618 Жыл бұрын
this is so strange that in formula of Po are being used Gauses, cm, and current dencity in mils..... In SI system B is measured in (T), distances in (m), and current density in A/sq.m...
@bulla8631
@bulla8631 7 ай бұрын
transformers from scrap that connected in series with out separated winding it’s can not be used for inverters projects at all
@TECHBLESS
@TECHBLESS 2 жыл бұрын
maximum power handling
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
thanks a lot dear
@osmandik5252
@osmandik5252 2 жыл бұрын
Es selamun aleyküm Is this calculation method valid for all ferrite cores?🇹🇷
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
yes dear,we can use it
@muratyasar7916
@muratyasar7916 Жыл бұрын
Dcma ? 600 ?
@kdcreativity6201
@kdcreativity6201 2 жыл бұрын
sir i always face a problem in air gap. currently im making a uc3843 base smps but im still confuse about the air gap☹☹☹. can you please tell me about it 🥺🥺🥺😢😢😢
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
okay i will discusses because it is directly related to fringing flux.
@kdcreativity6201
@kdcreativity6201 2 жыл бұрын
@@HaseebElectronics thanku very much sir
@smartelectronics6581
@smartelectronics6581 2 жыл бұрын
Sir myny b apko kitny sms or comments keye k ferrit core bnany ka treeqa bta dain pr ap gor ni krty shaid AP ni shear krna chahty
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
oh No dear brother. aisi baat nhi he. me just office me busy rehney ki wajah se zayaada videos share nhi kr sakta. me ne note kia hua he. me jald is ka complete procedure share karoon ga. me tochaahta hoon k her question ko reply karoon. abhi 1000+ videos ki request he. whatsapp per itney message hein, k aik side se start kia hua he reply karna. abhi 5 March 2021 k messages ko reply kar rahaa hoon.
@AsifAhmed-so5hl
@AsifAhmed-so5hl 2 жыл бұрын
Assalam alekum sir koi EE Mai esi core batayen 14 volt 40 amp k liye please help me sir
@HaseebElectronics
@HaseebElectronics 2 жыл бұрын
please check video number 604
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