Auto to Manual Conversion - Toyota Starlet 1996 (4E-FE)

  Рет қаралды 16,203

Stefan Stoové

Stefan Stoové

3 жыл бұрын

A brief video showing the process of swapping an automatic to manual transmission in a Toyota Starlet. Since the original car was made in both models, the conversion process is a little easier as the mounts are very similar. A couple days job, but well worth it for the better efficiency (as much as 10%).
The trickiest part is getting the clutch pedal in, due to the very tight space and awkward positioning of bolts, this can easily be the most frustrating time you've had in weeks :)
The clutch disc I got from the yard was fairly worn, but out of curiosity, I tried it in to see if it would slip or not, and of course it slipped pretty bad even under light to moderate acceleration. The clutch material was only just approaching the rivets, so that gave me a fair idea of how much clutch material is needed for proper traction between the engine and transmission.
I ended up redoing the clutch overnight, and the first thing I noticed is the point where the pressure plate starts pressuring the clutch disc has a good 8-10mm or so whereas the worn clutch and pressure plate might've only been 3-4 mm of compression or so. This would equate to less than half the frictional force in your spring constant equation (Force = kx) and (Friction = u x Force). So its a good learning experience for me too :)
The only wiring change that was made was shorting (jumping) the 2 large female pins on the auto transmission connector which I've heard is the neutral safety switch. After that, the car started like normal.

Пікірлер: 63
@isaperez1039
@isaperez1039 2 жыл бұрын
I have all the components to do the conversion I can wait to see my car running
@pate7816
@pate7816 2 жыл бұрын
I purchased a manual swapped GLanza V last year and one thing i have noticed is that I can still start it in neutral, telling me that they did not touch a clutch safety switch, i was also told that alot of cars only sold in japanese domestic market didnt have clutch safety switches from factory and i always thought that was odd. Another thing i wish i could find out is what manual gearbox they used
@merrickgabriel5333
@merrickgabriel5333 2 жыл бұрын
where can i get a manual gear box that support all wheel drive please help
@marvondgeneral8736
@marvondgeneral8736 2 жыл бұрын
What gear box is it?
@markbrennan9779
@markbrennan9779 Жыл бұрын
Great work, how did you overcome getting the key from the ignition barrell (disable shiftlock)
@stefanstoove9254
@stefanstoove9254 Жыл бұрын
Had no issues, may have something to do with the one of the feed cables to the PRNDL selector.
@MrDimitris993
@MrDimitris993 3 жыл бұрын
my friend good job...one question, revense light is connected...
@griefix7404
@griefix7404 Жыл бұрын
You can get a spare manual gearbox reverse connector and cut the reverse wires going to the neutral saftey and solder them to the connector
@reececummings7193
@reececummings7193 3 жыл бұрын
Top job 👍🏻 are the driveshafts the same?
@stefanstoove9254
@stefanstoove9254 3 жыл бұрын
Yes same axles. Cheers
@djfrankieflowers
@djfrankieflowers 2 жыл бұрын
Thanks again for this video. It was very helpful. I swapped a manual 4efe with a auto 4efte in a Corolla E11. I bridged the pins in the connector for the auto transmission but the engine check light is on. Diagnostics gave my error 22 and 42. How can I solve the get the ECU to bypass the malfunction created by the auto gearbox removal?
@stefanstoove9254
@stefanstoove9254 2 жыл бұрын
No worries. The car didn't have any issues apart from reverse light pins needing to be wired into the auto transmission connector. I'm not sure with the check engine? Maybe the MAF sensor or vacuum lines? (if they have one between models) Cheers
@djfrankieflowers
@djfrankieflowers 2 жыл бұрын
What is the MAF? Are you talking about the MAP sensor?
@stefanstoove9254
@stefanstoove9254 2 жыл бұрын
@@djfrankieflowers mass air flow - I've heard turbo models often use them
@ivanchostefanovski2351
@ivanchostefanovski2351 2 жыл бұрын
J want to change automatic transmitions with manual to toyota camry 1992 2.2. Is it possible to put the manual transmission from toyota celica or some other models of toyota
@djfrankieflowers
@djfrankieflowers 3 жыл бұрын
Could someone please tell me where to find or how to build the CLUTCH ALIGNMENT TOOL WITH SOCKET EXTENSION?
@stefanstoove9254
@stefanstoove9254 3 жыл бұрын
Wrap with electrical tape evenly on each point until they fit snug for aligning. Can possibly do it by eye if your lucky, but may take a lot longer to fit together.
@markpettigrew9792
@markpettigrew9792 Жыл бұрын
Did you install the sandwich plate from the manual car between the block and gearbox?
@stefanstoove9254
@stefanstoove9254 Жыл бұрын
From auto car, has a little peep hole with a plastic cover. Fit OK.
@djfrankieflowers
@djfrankieflowers 3 жыл бұрын
First of all congratulations. It’s a great video and you did an amazing job. I have to put a 4EFE manual gearbox on a 4efte that came automatic. The flywheel is still on the engine. Should I use the manual 4efe flywheel? I also want to know how much gearbox oil I should buy for the refill after converting. Thanks!
@stefanstoove9254
@stefanstoove9254 3 жыл бұрын
Thanks, about 4-5L from empty, fill to level plug. (might've been 75w-90 or 80w-90) I would take it easy on 4efe gearbox, although they may be built just as strong, given Toyota. Yes manual flywheel will only work with clutch pressure plate assembly. Couple small things I forgot to do included the reverse switch which wires to to upper pins on the auto transmission connector, and use a better clutch before putting it in. Cheers
@djfrankieflowers
@djfrankieflowers 2 жыл бұрын
Assembly worked out perfectly. I got the FTE fly wheel and put a good clutch. It works fine. I have a friend in England who put the two gearboxes apart from the two different engines and he told me that they are very similar and let means that they resist the same pressure. Anyway I’m not gonna put 300 hp. I want to tune in to about 180 to be able to use it as a daily car.
@dylanc4684
@dylanc4684 2 жыл бұрын
@@djfrankieflowers how did this manual swap go. I currently have a auto glanza v and am looking to put in a manual gear box out of a glanza s. Sounds like you've done something similar. Anything in particular to look out for that may trip me up
@frankieflowers4732
@frankieflowers4732 2 жыл бұрын
Hi there. Despite other people on KZfaq that never answer to important details that can change our lives, I am going to tell you my great experience. My 4efte Starlet Glanza engine was automatic. My Corolla E21 4efe engine was manual. We removed the automatic fly wheel (dented) and installed the 4efte manual rectified fly wheel. This way we could install the new clutch. The rest was pretty straightforward. Just don’t forget the manual fly wheel bolts!
@dylanc4684
@dylanc4684 2 жыл бұрын
@@frankieflowers4732 appreciate it 🙏
@ryry7886
@ryry7886 Жыл бұрын
Did you have to swap the engine? I guess not but i thought you do. I have a 1995 geo metro 3 speed that im thinking of switching from 3 speed auto to 5 speed manual. Just wondering how difficult it would be.
@stefanstoove9254
@stefanstoove9254 4 ай бұрын
No, the engine did not have to be swapped. It depends on the design of the vehicle, if the body was available in both manual and automatic variants, it will certainly be easier. Cheers
@anderlinhidalgo5868
@anderlinhidalgo5868 3 жыл бұрын
Can a 5 forward gearbox from a 2e engine work on a 4e engine, bolt for bolt
@stefanstoove9254
@stefanstoove9254 3 жыл бұрын
I can't remember sorry, I got the transmission from slightly different model with same engine.
@griefix7404
@griefix7404 Жыл бұрын
Heya how would you wire up the reverse lights?
@stefanstoove9254
@stefanstoove9254 Жыл бұрын
From the auto transmission connector you need to wire up and connect 1 or 2 of the pins to the reverse switch located on the transmission housing.
@AB-qr8vs
@AB-qr8vs 2 жыл бұрын
Did you use the auto starter moter and brake pedal?
@stefanstoove9254
@stefanstoove9254 2 жыл бұрын
Yep
@luisrodriguez-mm1ue
@luisrodriguez-mm1ue 3 жыл бұрын
Do i have to do the same thing to a toyota corolla 1997?
@stefanstoove9254
@stefanstoove9254 3 жыл бұрын
If you want :) Just make sure the model came in both auto and manual and the job will be a lot easier. Sometimes the engine mount may be different. Cheers
@manjitsingh9630
@manjitsingh9630 2 жыл бұрын
any starlet gt manual for sale please reply cheers.
@MOMOKI512
@MOMOKI512 5 ай бұрын
What function you must jumping the pin ?
@stefanstoove9254
@stefanstoove9254 4 ай бұрын
See other replies. Cheers
@Chingundo
@Chingundo Жыл бұрын
Desde Angola saludo
@abdul-q-khan
@abdul-q-khan 3 жыл бұрын
👍
@kiwanmansoor2863
@kiwanmansoor2863 Жыл бұрын
I have 5afe auto transmission. 1st gear shift into 2nd around 2400 to 2500 rpm.due to high rpm shift car jerk. Plus due to this problem also facing low fuel mileage. Cos on low speed in city rpm mostly touch 2000 which is one of the reason for bad fuel consumption. Can u tell what i need to to . What i check transmission fuel ok, plugs ok, throttle body cleaned, kick down cable ok too
@stefanstoove9254
@stefanstoove9254 Жыл бұрын
Could be an issue with the auto transmission or electronic control - maybe throttle sensor although I'm not sure. Cruising RPM should be much lower you are right about higher RPM's leading to more fuel consumption.
@TheOriginalFez
@TheOriginalFez 2 жыл бұрын
Hi, I'm thinking about doing the same Auto to Manual conversion, is this a one person job (start to finish)? Also, i'm in NZ as well, how did you go about WoF and Insurance etc?
@stefanstoove9254
@stefanstoove9254 2 жыл бұрын
Hi there, one person with the right gear and about 2 days total to replace the transmission. No issues yet after several years, they are all factory toyota parts and designed for the vehicle chassis, therefore from a mechanical perspective it functions as intended. This may be different in your circumstance, in which case I would inquire to your local auto - mechanic workshop. Cheers
@TheOriginalFez
@TheOriginalFez 2 жыл бұрын
@@stefanstoove9254 Hi, thanks for answering. Good to hear that the conversion is holding up and very true about the parts being used for its intended purpose etc. Great video, really informative. There are some aspects that I'm uncertain on (wiring/jumper etc), will look into it. But massive prop's. Cheers.
@otrivinity
@otrivinity 2 жыл бұрын
Hey mate I'm in NZ too and considering the swap, any chance you've made any progress or have found anything out regarding wof etc?
@stefanstoove9254
@stefanstoove9254 Жыл бұрын
You will likely need to have a low volume certification through LVVTA in New Zealand to be fully compliant.
@marvondgeneral8736
@marvondgeneral8736 2 жыл бұрын
What are some of the vehicles with compatible transmission?
@stefanstoove9254
@stefanstoove9254 2 жыл бұрын
corolla
@marvondgeneral8736
@marvondgeneral8736 2 жыл бұрын
@@stefanstoove9254 thanks
@danieltorresc.9825
@danieltorresc.9825 2 жыл бұрын
Did you instal a clitch pedal?
@stefanstoove9254
@stefanstoove9254 2 жыл бұрын
Yes.
@markpettigrew9792
@markpettigrew9792 2 жыл бұрын
You dont happen to recall the gearbox model number you used do you?
@stefanstoove9254
@stefanstoove9254 2 жыл бұрын
Is that printed on the gearbox somewhere? I could take a look and see. Cheers
@markpettigrew9792
@markpettigrew9792 2 жыл бұрын
@@stefanstoove9254 I think it is on some, but im not sure where on the gearbox it is. Its on the VIN plate, but that would be on the car at the wreckers still. 😁 All good, im looking to do the same conversion, but just cant seem to find the code for the gearbox that came in the 4efe cars as opposed to the 4efte turboed ones. Good video too by the way, very helpful. 👍
@amandiliverpool4351
@amandiliverpool4351 Жыл бұрын
Is a 1995 Toyota Corolla engine compatible with a 1993 Toyota starlet gearbox?
@stefanstoove9254
@stefanstoove9254 Жыл бұрын
Hi there, I'm not really quite sure to be honest. There are quite a few similarities between models, but my concern would be the transmission mounts are likely to be different to fit the body of the vehicle. I would compare the two side by side to identify any differences. Cheers
@amandiliverpool4351
@amandiliverpool4351 Жыл бұрын
Thanks
Installing a built auto transmission into a Toyota Starlet 4efte
18:29
Automatic to Manual Gearbox Swap in 8 Minutes!                            Corolla AE110 5A-FE Engine
8:37
Best KFC Homemade For My Son #cooking #shorts
00:58
BANKII
Рет қаралды 59 МЛН
Toyota Starlet vs. eBay Turbo & No Oil Cooler  / Nürburgring
10:23
Misha Charoudin
Рет қаралды 183 М.
What To Expect When Changing From An Auto To Manual Transmission
5:10
The CAR WIZARD shares 10 Crazy Easy and Essential Mechanic Tips
26:13
Car Wizard
Рет қаралды 3,1 МЛН
Разбор двигателя 4E-FE
17:54
Разбор Двигателей
Рет қаралды 49 М.
How to change a clutch on a Toyota - Burton Builds S03E02 [4K]
16:26
EMBRAGUE O CLUTCH. TOYOTA STARLET EP81.
8:15
Angel Sandoval
Рет қаралды 2,6 М.
The truth about 5EFHE engines - are they even worth it?
20:45
Camp Dogs
Рет қаралды 29 М.
How to Replace a Clutch Set DIY - Part 2
12:51
50sKid
Рет қаралды 77 М.
Customer States (Best of March & April 2022) | Just Rolled In
13:53
Just Rolled In
Рет қаралды 4 МЛН
Restoration of a Rare GT Turbo Toyota Starlet
17:33
Mad4Motors
Рет қаралды 6 МЛН
Нашел котенка 😭
0:53
Awesome Cuts
Рет қаралды 3 МЛН
Cool Items! New Gadgets, Smart Appliances 🌟 By 123 GO! House
0:18
123 GO! HOUSE
Рет қаралды 17 МЛН
Love conquers all rules?
0:26
Den Do It
Рет қаралды 12 МЛН
Не уступила место беременной и начались роды 😮
0:49
Фильмы I Сериалы
Рет қаралды 1,4 МЛН