Build an electronic rod balancer for $15!

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David Vizard

David Vizard

Жыл бұрын

In this, episode 74, DV explains the importance of rod lightening and balance. All is explained as a home production excercise with a home made $15 rod balancer.

Пікірлер: 116
@fredblase5608
@fredblase5608 Жыл бұрын
40 years ago I rebuilt a inline 6 cylinder diesel, it had been apart before. It vibrated so bad that parts would lossen and fall off .It was a stationary irrigation well motor and ran around 2000 rpm 24/7 for weeks at a time. Upon disassembly one could see the out of balance problem, as one wrist pin was different, the hole was much smaller. 90 grams heaver than the other 5 pins. some where one piston pin assy. had been replaced with a setup meant for a turbo-ed motor. We used a triple beam balance scale to get all the parts, rods,piston pins and pistons as close as we could. Didn't do anything as far as the rotational assy. Put it all back together and one could stand a nickle on the valve cover with it idling and the coin would walk around in a circle. Probably just farmer luck, cant't argue with success as they say! that motor ran many years after that! Finally that engine was replaced with a electric motor.
@doraexplora9046
@doraexplora9046 3 ай бұрын
That's an excellent support reference alone. I have the inclination to do the same to my engine I want to balance and lighten, but don't want to spend big money (that I don't have) on a time consuming job. I'm retired and have heaps of time on my hands and the patience to get it right. With Dave's examples I'll do the rods and then get them Shot Peened. The stock engine already does 7Krpm. If I get another reliable 1000RPM out of it, after reducing the rods, crank and flywheel weight, and then balancing it all, I'll be stoked.
@lukelane5463
@lukelane5463 Жыл бұрын
A self leveling, cross line laser will be very handy in this setup.
@Hogiewan1
@Hogiewan1 Жыл бұрын
I along with others appreciate you sharing your experience and knowledge. Thank you David
@richardmacdougall9314
@richardmacdougall9314 Жыл бұрын
Thanks David I like it when u show us stuff like this we can do it at home it makes the build that much better
@DrGo-bw2jy
@DrGo-bw2jy Жыл бұрын
Thank you for technically explaining all of these terms and techniques I used to hear at the drag strip as a kid from the racers talking about what all was done to their engines. Now 40 years later, I am understanding more.
@monadking2761
@monadking2761 Жыл бұрын
Years ago, on my 350SBC, I just statically balanced the rods, and that seemed to run in the motor well. It idealed even smother. I learned how to balance the rods on eather end but not to this extreme like on a beam. Well done since my background is metrology, and I worked at a major helicopter company in CT. People don't realize how important the details are, and you show how to do simple things, and it's done right.
@Backfire10
@Backfire10 Жыл бұрын
Mr. Vizard. I got my popcord ready, warm and waiting Sir. lol
@user-yd7gg6qe5h
@user-yd7gg6qe5h 6 ай бұрын
Thank You David, I have spent many hours watching your video's and I have several of your High Performance books. Thank you for keeping it simple.
@joeljimenez7651
@joeljimenez7651 Жыл бұрын
Thank you Mr. Vizard for all the great videos! I already know this is gonna be a good one👍. Can’t wait.
@ferrariguy8278
@ferrariguy8278 Жыл бұрын
Hi Mr. Vizard. I love this low-buck setup. It strikes me that 2 modifications (with your thoughs) might make a difference. 1. Having a beam across the top of the stand where the upside down "?" hook ( attaches that allowed for a plumb bob to be installed in-line with the "?" hook string would make it easier to ensure the "?" hook string was perfectly straight. In fact one could do an T at top with 2 plumb bobs. 2. as a modification to the scale surface dedicating it to this purpose, a short small nail could be glued with it's head to the balance plate. This would ensure the pressure was always dead center in the same spot on the plate - though positioning at the same spot on the rod would have to be by eye. Even 2 parallel nails to simulate a knife edge might work?
@davidelliott5843
@davidelliott5843 Жыл бұрын
Use a plumb bob and mark the base exactly below the hanging post. Then use a simple wire hook through the big end and make sure the other side is exactly above the mark you made on the base the base. If the hook is on the big end joint line and the string has the same top hanging point it will be vertical. We are not interested in the actual small end weight measurement, but we do need good repeatability from rod to rod. Most piezo scales should be more than good enough.
@markrowley6111
@markrowley6111 Жыл бұрын
I can tell you people love what you do and that makes me happy
@teagreen2220
@teagreen2220 2 ай бұрын
Love the ingenuity!
@immanutt4442
@immanutt4442 Жыл бұрын
Mr.Vizard ... thank you for all of your books and the Power Tech Tutorial videos . The Chevy 302 engine con rods were factory fitted steel on steel . Longevity was said to be about 50,000 miles before brinelling . Maybe you said this in one of your small block Chevy building books !!!
@DavidVizard
@DavidVizard Жыл бұрын
Modern oils allow the pin and rod to last almost indefinitly.
@NickGreiner1988
@NickGreiner1988 Жыл бұрын
Be interested to hear about flywheel balancing too. There's an English guy on KZfaq who does mini flywheel balancing with a similar setup to that comp cams deal you showed
@kaboom4679
@kaboom4679 Жыл бұрын
Those stands are easy to make or you can find them on Amazon , eBay , etc .. You can also find burettes which are handy for cc'ing cylinder heads .
@deankay4434
@deankay4434 Жыл бұрын
Thanks David Vizard for sharing your ideas and explanations. It is learning. DK. ASE Master Tech retired.
@irench
@irench Жыл бұрын
Don't mark on your wall. Put and indicator ring on the stand Half way down the shaft put a second rod out with a ring on the end in the horizontal position. Pass the wire or cotton as he calls it down through the center. A black string with show easily all planes of center as it passes through the ring on its way to the support hook.
@mcdonaldm73
@mcdonaldm73 Жыл бұрын
Awesome as always! I'm going to build one of these rigs tomorrow.
@joeteejoetee
@joeteejoetee Жыл бұрын
Now I know why the English use the word brilliant, because this is an ABSOLUTELY BRILLIANT VIDEO !!!
@donaldhalls2189
@donaldhalls2189 Жыл бұрын
Always a pleasure to listen to your knowledge, all the best to yous and your loved ones
@lautburns4829
@lautburns4829 Жыл бұрын
Looks like the one I made in high school auto shop back in 63. I used a chemistry lab balance.😂😂
@brianbrigg57
@brianbrigg57 Жыл бұрын
I like the metal jig for getting equal weights. With less droop in the rods on the balancer jig you will get even more precision. Less droop means that you have less stability so you will need more patience so it's up to the user how much time they want to spend. Having a block to put under one rod end when fixing them to the shaft will allow quick setup with less droop. Instead of using a background line to check the height difference you could make go/no go gauges out of a couple of bolts with the heads and thread ends ground or carefully filed flat and putting everything on a glass plate.
@user-cg1jg9mi5c
@user-cg1jg9mi5c 7 ай бұрын
Thanks for sharing all of your experience. I've actually buyed a digital balancer , they are very cheap considering what options you now have (checking valve weight, piston weight, etc) great deal!
@lelandlewis7207
@lelandlewis7207 Жыл бұрын
Matched and balanced a lot of rods and pistons with this setup, but, I spent extra on a very good scale.
@rimka11
@rimka11 Жыл бұрын
That balancing device works similar to propeller balancer. For RC plane propellers, since they are very light, the part holding the propeller is held in place by magnetic field, so it had no friction.
@texmex4321
@texmex4321 Жыл бұрын
Loving your content David Im starting work on a motorbike engine using your techniques
@Biokemist-o3k
@Biokemist-o3k 11 ай бұрын
I just subscribed. Just a fantastic video!! Thank you for sharing your vast knowledge!!
@glenbrannon7224
@glenbrannon7224 Жыл бұрын
Thanks for letting me know about this !
@thatguy83ful
@thatguy83ful 3 ай бұрын
Thanks David!
@edh.9153
@edh.9153 Жыл бұрын
Very educational, great job !
@warrenfloyd1484
@warrenfloyd1484 Жыл бұрын
That is genius! I have built many racing motorcycle engines and 2 stroke engines, you are dead on! ! Subbed 😎👍
@dondotterer24
@dondotterer24 Жыл бұрын
I'm hoping you are watching Charlie's channel on the 318. He is putting an incredible amount of time on the heads, dual plane and single plane 2bbl intakes with all the numbers you could ask for.
@carterlee8344
@carterlee8344 Жыл бұрын
Charlie, is going full bore. He is in to it. I hope it brings him a lot. He deserves it. He is a truthful teacher as well. Great guy.
@josephc3276
@josephc3276 Жыл бұрын
Hope you don't mind me asking 🙂. Charlie who?
@dondotterer24
@dondotterer24 Жыл бұрын
@@josephc3276 Charles Servedio
@josephc3276
@josephc3276 Жыл бұрын
@@dondotterer24 Thank you Don! I'll certainly look him up.
@dadalebreton184
@dadalebreton184 Жыл бұрын
So easy but still, you need to be so precise. Thanks for that important content.
@docsmallblock6584
@docsmallblock6584 Жыл бұрын
Good info as always! Thank you!
@Jim-ic2of
@Jim-ic2of Жыл бұрын
Brilliant!
@baconcreek609
@baconcreek609 Жыл бұрын
String is a good idea. I tried to build a setup a few years ago with round stock and bearings. I wasn't able to get it to work consistently. I think the string would help with that.
@mrkultra1655
@mrkultra1655 Жыл бұрын
Thanks David
@Choober65
@Choober65 4 ай бұрын
I would put a rubber stick on foot in the center of the scales so it makes it much easier as the rod won't slip about
@winr1954
@winr1954 7 ай бұрын
Thank you Mr Vizard
@garyspoering2463
@garyspoering2463 Жыл бұрын
Loved the method, KISS, Keep It Stupidly Simple!!! Soon as the snow melts off and I can get to the shop I will try out this trick method. I will also make a copy of the Comp fixture. Did they patent it?!!! Got some of your books, going to complete the lot. Thank you, sir.
@georgerobartes2008
@georgerobartes2008 Жыл бұрын
Back in the day before the invasion of cheap Chinese tech , I used 2 tension springs to balance rods end for end . The springs attached to a board by 2 screws and each rod end suspended on each spring . The position of the rod was marked against the board and the lightest one found by marking the board . The others were then had material removed to match the marks on the board . Simple and repeatable results .
@donaldhalls2189
@donaldhalls2189 Жыл бұрын
It's a connecting rod's scale, all the best to yous and your loved ones
@michaelstrafello7346
@michaelstrafello7346 Жыл бұрын
It is a holder for the big and small end holder for balancer
@aarongerwig2050
@aarongerwig2050 Жыл бұрын
Thanks, will do. And add vert and horiz lasers (cheap also). I think it should be fool proof.
@russelljackson7034
@russelljackson7034 Жыл бұрын
Right on
@bandcshow11d6
@bandcshow11d6 9 ай бұрын
Vizard is the engine building Wizard
@Thumper68
@Thumper68 Жыл бұрын
I’m going to make one of these with my Ohaus 310-00 Dial-O-Gram Hanging overhead mechanical Balance, 310g x 0.01g and Ohaus 750-S0 Triple-Beam Balance with Tare and Stainless Steel Pan, 610g x 0.1g
@johnj2496
@johnj2496 Жыл бұрын
If your rebuilding a engine on the cheap And it's "factory balanced" mid 9s 360 Mopar Balancing the pistons, pins and rods to match the lightest one Will NOT negativity throw off the factory balance will it? it will only tighten the tolerances Of the loose factory balance. Right? I'm pretty sure but just want to be 100% ish. Thanks and awesome videos
@nv4142
@nv4142 Жыл бұрын
Good day David Vizard - love the channel and the series - do you have any old videos of your cars / engines in races you could put up on your channel I know I would love to see them and maybe get some backstories.
@benkrom2737
@benkrom2737 Жыл бұрын
I always thought large journals/rotation end were far more important than the wrist pin ends. Then just took any difference of complete weight off of wrist pin ends. Never had a problem but then again I'm not running a race car. Funny how different things you do in life change your outlook on things. When I was young I worked in the meat business and after seeing weighing single items like patties and then making Stacks of 8 and weighing each stack and getting different weights I feel total weight is most important. That being said I use same 2 wedges to prop up connecting rods on the pistons and weigh total assembly. I feel true-ing cylinders and ring gap also determines the resistance of each cylinder and can make any of the piston assemblies look different. Where does it ever end 🤷‍♂️
@bcbloc02
@bcbloc02 Жыл бұрын
On the diesels I work on you can almost balance assemblies on a bathroom scale. I have seen engines with 3lbs difference in the rotating assemblies parts from the factory but I guess on one that weighs 300-400lbs its only 1%
@BuiltByRik
@BuiltByRik Жыл бұрын
Please answer David. What if you used 2 scales and set the rod on the 2 scales big end on one small on the other and make sure all rods are the same? PS learning a lot. Regards Rik
@mikerundell6517
@mikerundell6517 Жыл бұрын
😊👍 Thanks
@johnj2496
@johnj2496 Жыл бұрын
Awesome video Could you set the stand and hanging rod on a separate scale and 0 it out Then put the con rod on and measure both ends at the same time Or would that just make more room for errors 🤔or less if you take the time to do the dual measurement correctly then it's only 1 chance with the possibility of 2 errors Or individually and 1 chance for 1 possible error but you have to do it twice 🤔🧐🤪🤪🤪 Or do it both ways and hopefully you'll see one of them isn't right and start all over scratching your head thinking about which one is wrong Id just go with your way as correct and ditch mine fyi measure twice cut once Or try the old dang it 😡 I cut it twice and it's still too short Method
@briantayes2418
@briantayes2418 Жыл бұрын
That's a great idea! Balance the small ends, then you don't need to use that system just the scales. It will save a lot of time. Thanks for the tip.
@Ratfink123
@Ratfink123 20 күн бұрын
you can make the parts needed for a balancer with a 3d printer.
@crazywickedcustoms7272
@crazywickedcustoms7272 Жыл бұрын
Nice
@shedred1967
@shedred1967 Жыл бұрын
You are a stud sir. I am glad I found you. Does your shop do head porting? If so, I will send you a set of Kasse/Jegs heads with slight canted valves for my sb for 347 I'm building for my 67 Fastback Mustang. Then I can finally purchase a cam with the head flow in mind. Billet Scat crank, H-beam Scat rods, Diamond Pistons, but are wrong, I believe. They put in Boss 302 valve placements, may need to fly cut them to fit these heads. I even gave Scat my combustion chamber layout that came with the heads....oh well.
@needmoreboost6369
@needmoreboost6369 Жыл бұрын
Great video! I just turned a set of 6 powder metal rods into bananas! In my 3800 I got a little bit over enthusiastic with the boost controller lol!
@yurimodin7333
@yurimodin7333 Жыл бұрын
I guess that's better than putting a window in the block....
@DavidVizard
@DavidVizard Жыл бұрын
Hey Mr. BOOST - could you send me your worst rod and give me details of what it took before failing?
@briantayes2418
@briantayes2418 Жыл бұрын
I lightened and balanced up a set of Chey 2.2L rods years ago. They were also powdered metal. It was like grinding butter.
@glenbrannon7224
@glenbrannon7224 Жыл бұрын
Rod balance fixture !
@hunnybunnysheavymetalmusic6542
@hunnybunnysheavymetalmusic6542 Жыл бұрын
I would flatten the clay pieces before applying them so they did not roll off.
@robbsclassics
@robbsclassics Жыл бұрын
I'm wondering if you could use just the thread attached to the large end of the rod. I'm trying to think of a reason why it wouldn't. Maybe I'll try it.
@rayowens4355
@rayowens4355 Жыл бұрын
I know this is not a new video but I hope you see this. I am working on a similar build with a 360 magnum for my pickup. With the 360 being externally balanced, what differences will there be in the overall balancing? I wouldn't mind having an enternally balanced engine when I am finished, if it is feasible considering cost/effort/skill.
@brihno360
@brihno360 Жыл бұрын
on that Comp Cams balancer, I guess you could put one of the rods on and just keep it on for the rest of them, and then they would all weigh the same as that one?
@3800TURBO
@3800TURBO Жыл бұрын
In for the crank balancer for $30.
@johncharleson8733
@johncharleson8733 Жыл бұрын
How does Oil Extreme affect (is it safe to use with): Auto Trans Clutches? Catalytic converters? Various Exhaust sensor types? Diesel Particulate filters? Thankyou.
@glenbrannon7224
@glenbrannon7224 Жыл бұрын
David this isn't on comp cams web site yet, but hopefully soon. Thanks Glen Ps what's the best way to contact you?
@Anarchy-Is-Liberty
@Anarchy-Is-Liberty Жыл бұрын
Where do you remove weight from? What part of the rods? I understand on some old factory rods, they have the massive chunks of metal on the small and big ends you can grind down, but what about these aftermarket rods?
@DavidVizard
@DavidVizard Жыл бұрын
They are made with more accurate forgings and selected as a group of 8. The fully machined rods are very close right after manufacture and are selected as a set of matching rods.
@richardsmith-qy6vl
@richardsmith-qy6vl Жыл бұрын
So are you saying buy honing the pin end of the rod about 1 thousand bigger and not having it with bushings I can run floating rod pins ? And use the oil you talked about. I did not know that thank you.
@DavidVizard
@DavidVizard Жыл бұрын
That's right!
@guidorollard2944
@guidorollard2944 9 ай бұрын
so in first place you have to have a very flat level of surface to work on with that tool from compcams? And then , different Big ends and piston pin dia bolting. How does that work? And if so, you would be able to make that sort of balancing tool yourself if you have a small lathe and drilling mashine like i have second hand bought. Just asking, thank's
@rolandtamaccio3285
@rolandtamaccio3285 Жыл бұрын
Small journal . The green rod . Last three of part number, 145 . Just about unbreakable on a 3 inch stroke . Probably can't get them from Chevy anymore .
@w3r3cow
@w3r3cow Жыл бұрын
Would this method work with the pistons still attached? I don't have access to a press to remove my pistons from the rods, but still want to try and see if my parts are still close in balance? Working on a 460 Ford if it makes any difference. Thank you Mr. Vizard in advance.
@70sport37
@70sport37 5 ай бұрын
The ford model t manufacturing they had a machine they called the dynamic rod balenceing not sure how it worked .
@aarongerwig2050
@aarongerwig2050 Жыл бұрын
Using first method.
@kenkennedy5516
@kenkennedy5516 Жыл бұрын
Old and trusted method of balancing……take two identical elastic bands hang from two hooks on peg board attach con rod and mark lowest point of small end and big end , do same for all rods, and just make them all the same as the lightest…simples 👍🚀
@scottworelds2933
@scottworelds2933 Жыл бұрын
Guys, I can help you pull the old videos so the progress bar isn't shown and the quality will be significantly better.
@benniethejew
@benniethejew Жыл бұрын
heads up, link to cam video at the end is malfunctioning.
@MrZdvy
@MrZdvy Жыл бұрын
So what if they are out of balance, do you just remove s small amount of metal? Does the total weight of each rod matter compared to the other rods or will that be correct once both ends are balanced?
@billdouglas6561
@billdouglas6561 Жыл бұрын
The complete rods weight all have to be the same
@Joshie2256
@Joshie2256 Жыл бұрын
It there any reason for the cross pin to stay in the fixture after the nut is tightened?
@MrJak427
@MrJak427 Жыл бұрын
It balances the fixture You balance the fixture before the rods go on. you mark the pin so after the rods are on you can put the pin back to the balanced point
@Joshie2256
@Joshie2256 Жыл бұрын
@@MrJak427 That is how it's being done in the video. It seems simpler to balance the fixture without the pin so that it doesn't have to be reinserted precisely every time.
@robertwest3093
@robertwest3093 Жыл бұрын
I read somewhere that the factory has around a SIXTY gram balancing tolerance. Can an engine be balanced that far off and not shake noticeably?
@thomasleclair7418
@thomasleclair7418 Жыл бұрын
,,,,,,Engine balancing factors are quoted in percentage.....Balancing factors ; of below 50 % , above 50 % for automotive engines ,and even 60 % for old Harley engines.......Only the parts to be balanced are measured in Grams..........
@alancollard8939
@alancollard8939 Жыл бұрын
been using the dual rod system for over 40 years, its accurate you just have to use common sense
@toomanyhobbies8119
@toomanyhobbies8119 Жыл бұрын
a cheap laser level would help
@carterlee8344
@carterlee8344 Жыл бұрын
Make it run like a sewing machine.
@devinej8411
@devinej8411 Жыл бұрын
Rod balancers are 200 or so u less u build 1 no need for 4 figures here just a quality scale I go down to .001 in weight when balancing pistons or rods some only go to a tenth most are within a gram but accuracy is key in building a engine
@Eduardo_Espinoza
@Eduardo_Espinoza Жыл бұрын
I didn't dislike, but where did the calculation go ?
@jorgesalcedo5614
@jorgesalcedo5614 Жыл бұрын
Mucho misterio para equilibrar aburre
@brentonk461
@brentonk461 Жыл бұрын
Speaking of BS, Nah mate, your method is NOT accurate enough Pal. They will come out all over the place in weight if I were to check them. Another one with no idea. The compcams rod balancer is however accurate when used correctly.
@DavidVizard
@DavidVizard Жыл бұрын
I made the protoptype for the CC balancer.
@michaelstrafello7346
@michaelstrafello7346 Жыл бұрын
Only 1 improvement post number of the video you are like at 0% on correctness lol
@v8packard
@v8packard Жыл бұрын
Can you restate that, in English most people can understand, please?
@michaelstrafello7346
@michaelstrafello7346 Жыл бұрын
Auto correct not very correct
@michaelstrafello7346
@michaelstrafello7346 Жыл бұрын
Meant to say every or most every time the number of the video he is usually wrong, on the intro he is a very smart man if I was intro Chevrolet instead of Mopar, Buick and Pontiac I would have gotten his awesome knowledge a lot sooner
@kennethstaszak9990
@kennethstaszak9990 Жыл бұрын
If you're referring to the PowerTec 10 video number, David's compatriot Marvin died last year and due to some foolishness on KZfaq's part David had to start over so the restarted videos are not in the same order as their original date.
@noskills9577
@noskills9577 Жыл бұрын
I’m not a regular viewer, I’ve not even built an engine from scratch yet but I do love the theory/work/experiments that go into making a stock engine perform to its best. There are very few other channels that are worth watching for this information.
@donbeckham
@donbeckham Жыл бұрын
Good content...poor production. Put as much effort into your production as you do with your thumbnail and title and your channel will grow. It's obvious you have a lot of knowledge to share. Loose all the text in the intro. Start the intro with topic video, not a brand promotion... then splash the brand, but be brief (10-15 sec.). The cuts building up between the two methods of balancing was an interesting idea but I think it was poorly executed. I think most viewers would grade the flow of the video poorly. Obviously, if it's just my opinion, it doesn't matter. It really all depends on your motives for making the video. You have definitely figured out the thumbnail formula, but here's a tip for your titles. Keep your titles 50 characters or less otherwise they will be cut off and all your efforts to create an enticing title will be for not, because there will be missing words next to the thumbnail. Thanks for the information on balancing rods. I found it useful.
@DavidVizard
@DavidVizard Жыл бұрын
Don - You have some good points here - I'm not anywhere near as good at this video deal as I would like to be. Please help keep me on my toes!
@briantayes2418
@briantayes2418 Жыл бұрын
@@DavidVizard You're doing a great job! Most gearheads aren't interested in over the top graphics that take hours to perfect, but are interested in your amazing content not offered by (almost) any other channel.
@bensfixitpage341
@bensfixitpage341 8 ай бұрын
How is Mission Impossible doing?
@morganmclean1790
@morganmclean1790 Жыл бұрын
hey david you’re a hard man to contact! called the number on your wensite out of service! sent you an email no reply! whats the best way to contact you??
@darrinstone49
@darrinstone49 Жыл бұрын
Thanks David!
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