Building a 50 km/h Fat Tire E-Bike (1200W)
Рет қаралды 35,695
Күн бұрын🚵 Order your Himiway Cruiser here - geni.us/0hxSC9n
✅ Bafang BBS02B Mid drive kit (48V 750W) - bit.ly/3PcrQbT / geni.us/VQFF2
👉 Battery mounts (custom made) - ebay.us/rZDkR5
✅ Creality 3D printer - geni.us/IuLA579
LED headlight mount STL - cults3d.com/:1377461
Parts: (AliExpress / Amzn)
✅ 18650 cells (70 pcs) - eu.nkon.nl/inr18650mh1-3200ma...
Cheaper, lower quality alternatives :
► bit.ly/3TnWxxd
► bit.ly/3V5fHZW
► bit.ly/3V2um8h
► bit.ly/4c1XYbV
Assembled battery pack (52V):
► geni.us/QWUCl
► bit.ly/3v0rePD
► bit.ly/3Z64pEb
► bit.ly/3v2F7Ng
► bit.ly/3IwUrog
Battery case (52V) - bit.ly/3Ir7gR7 / geni.us/AfzVa
18650 Insulation rings - bit.ly/3TnIhEG / geni.us/rUjb
14S Li-Ion Smart BMS (40A) - bit.ly/3V7EDzR / geni.us/FADU2
58.8V 3A charger (GX16) - bit.ly/3V8JwZE / geni.us/d4z52
LED headlight - bit.ly/3IqwhMf / geni.us/Uw4891B
Thermal conductive glue - bit.ly/3hbSUKD / geni.us/H4TpXBv
Fiberglass sleeve - bit.ly/3IrXFcP / geni.us/iBXm
Kapton tape - bit.ly/3VOhzUj / geni.us/VOVm
Pure nickel strip (10m 0.1X6mm) - bit.ly/3Yfq24A / geni.us/BhQA4Uw
Insulating paper - bit.ly/3jGjKLH / geni.us/vlrhD
Fiber tape - bit.ly/4c43drC / geni.us/p3KX
Heat shrink tubing - bit.ly/4c7c9wa / geni.us/WZeB
Foam tape - bit.ly/3VbyCST / geni.us/wU15
GX16 charging port - bit.ly/3iTxPVF / geni.us/TxAjoe
Liquid tape - bit.ly/43ANz1N / geni.us/y5ph
XT90 connector - bit.ly/3V7FOPN / geni.us/kCeL
M5 12mm bolts - bit.ly/3WcfK3z / geni.us/WBflBf
Tire liner - bit.ly/4a4MQZR / geni.us/wq6UDUd
Fat tire - bit.ly/3T9tUSY / geni.us/7wPt
Shimano hydraulic brakes - bit.ly/439aWRh / geni.us/vj2KtDD
Brake discs - bit.ly/434zf2H / geni.us/lcuFc
Brake disc adapters - bit.ly/3uGTdjC / geni.us/AjAKGwG
Shimano 10 speed rear derailleur - bit.ly/3Tpy3DA / geni.us/ap2JG4
Shimano 10 speed shifter - bit.ly/4c2vXkt / geni.us/m6RKRcP
Chain - bit.ly/3IrZ6rJ / geni.us/ahZsK3
Grips - bit.ly/3FkB3ca / geni.us/FUMO9
Pedals - bit.ly/3Z0Yi41 / geni.us/lFqq79
Bafang gear sensor - bit.ly/435FAuu / geni.us/Y4VuOmA
Programming cable - bit.ly/4a04oq1 / geni.us/Uczl
Headlight switch - bit.ly/3Iqymb1 / geni.us/VE2brO
Waterproof connectors - bit.ly/3V7ikdV / geni.us/aPoxgq
DC step down converter - bit.ly/3IsFyUb / geni.us/VkFjHw
Cable wrap - bit.ly/3C8bHxD / geni.us/CxYqocL
Cable strap - bit.ly/3W6Qj3d / geni.us/ZSdPF
Tools:
TS101 soldering iron - bit.ly/3HUzrI9 / geni.us/owyDm5G
Spot welder - bit.ly/4c3dlAW / geni.us/AKJpvo
Multimeter - bit.ly/3vS2aKG / geni.us/UmrhyYk
Cordless drill - bit.ly/4bZg5PN / geni.us/A5AZi
Wire stripper - bit.ly/3T1pVrO / geni.us/6ep
Step drill bits - bit.ly/3Pe3fU6 / geni.us/xYRx7J
Bike repair stand - bit.ly/3v1ftZ8 / geni.us/LzOB11
Bike repair tools - bit.ly/4a4jIC4 / geni.us/80zf
Brake bleed kit - bit.ly/3v4GCuj / geni.us/a48d6G0
Heat gun - bit.ly/3SyxaYX / geni.us/spT5M
Socket tool set - bit.ly/3IqOFEL / geni.us/peCCa
Hi there! In this video I am using a BBS02B mid drive kit by Bafang to convert a fat tire mountain bike into a fast and highly capable e-bike. With a battery capacity of just over 800Wh, the e-bike is able to push over 1200W into the rear wheel. The battery mount and a few other parts are 3D printed and are holding just fine after more than 500 km of test riding. Currently my favorite e-bike.
Thanks for watching!
0:00 Intro
0:36 Battery build
14:30 Video sponsor
18:07 Bike disassembly
20:02 E-bike conversion kit
21:12 Battery mounts
25:30 Installing the Bafang motor
27:30 Sprucing up the wheels
30:21 Assembling the drivetrain
32:04 Installing the brakes
34:35 LED headlight
35:44 E-bike cockpit
36:36 LED headlight mount
37:50 Headlight wiring
39:20 Speed sensor
40:25 Pedals and saddle
40:54 Connecting the cables
42:47 Programming
43:37 Turning on the e-bike
44:31 The result
@DonnyTerek 9 ай бұрын
✅🚵 Order your Himiway Cruiser here (£200 off UK Website!) - geni.us/0hxSC9n
@ankanpradhan9724 9 ай бұрын
Really bro called us poor in all kinds of languages
@hyrochinz 7 ай бұрын
The man, The Myth, The legend. your work impresses everytime. everything has a personal touch. Attention to detail is meticulous. I specially liked how you built the relay system for the lights. Would have never occurred to me. Thanks for another flawless build.
@DonnyTerek 7 ай бұрын
Haha, thank you so much! Kindly appreciated. Will most likely be using these lights for my build from now on, the light output is amazing for the price.
@arafatzahan3697 13 күн бұрын
Yeah the whole build was impressive af, but the relay to turn on higher volt light section completely shocked me, that's what dedication looks like.
@georose33 19 күн бұрын
I have built & bought several ebikes, currently rebuilding 2 that were damaged by flood waters from hurricane Ian in Florida and a new BBSHD fat bike build. Mechanically I can pretty much repair or replace anything on a bike, but that battery build blew me away. Very impressive.
@ivokwee Ай бұрын
Wow. Impressive how you know all of this. Seeing the whole bike built from parts. But so many tools needed.
@dalegreenaway 29 күн бұрын
What a lovely build. You did an amazing job. Nice work bro.
@evilldead6824 Ай бұрын
Really clean.
@rogereheadbyrne4790 9 ай бұрын
Thank you Donny! A full and comprehensive Video very Professional build!!30mph is enough for any fat bike!Very Enjoyable Viewing You really made that build 💯percent Neat and Tidy!👊👊👊🙏. 🤘😎🤘
@DonnyTerek 8 ай бұрын
Thank you so much! Truly means a lot to me ✌
@nholmes86 Ай бұрын
nice job...I like more your build version of the bike
@TitoJoebs 7 ай бұрын
Awaiting your next video for the review of the Bafang & the top speed, etc.
@DonnyTerek 7 ай бұрын
Coming soon.
@matthewelsey3164 3 ай бұрын
Respect Mate you are an artist. I wish I could afford to pay you to make me one. Iv'e watched a few Bafang builds yours is the most competent I have seen yet. Love the 3D printing and attention to detail you put in. NICE!
@DonnyTerek 3 ай бұрын
Thank you! Much appreciated. I will be putting my e-bikes for sale. If interested, feel free to reach me at donnyterek@gmail.com
@user-vv2ev6fx6g 22 күн бұрын
This is a great motor, so much torque. I have the same motor, but I changed the settings, so I get full power all the time when I'm on the throttle, but I put it on a hard tail 26x2.5 mountain bike and it eats hills for breakfast I would love it if I could make my own battery's 👍🏾
@runkurgan 25 күн бұрын
Very much yes!
@normanwray1341 2 ай бұрын
Hello dear friend I thank you for your information on your ebike motor respect 😅
@97JoMiller 9 ай бұрын
can you do a video on how to make a rear rack battery pack please. that will be my next project to extend my battery range.
@DonnyTerek 8 ай бұрын
Hi, I am planning to make something similar in a few months.
@ivanpetrov2280 24 күн бұрын
Mannn you smashed with this insane build..... just PRO 🎉 Really good Build, just Amazing in any single detail ❤ Did you sell it afterthat?? Everyone must be happy with such a quality build❤
@pscartozzi 8 ай бұрын
What filament do you use for your prints? Any concern on the plastic warping when you place the DC converter in the sealed printed container?
@DonnyTerek 8 ай бұрын
Using PLA, no issues so far on a few of my e-bike builds. The DC converter does not produce much heat.
@RAM_845 9 ай бұрын
Hmmm how do you prevent runaway thermals with projects like this?
@uvwuvw-ol3fg 15 күн бұрын
What was the beam pattern like. Many of these non-DOT approved headlights have high intensity artefacts in nearfield/foreground which reduces distance vision and wastes light.
@mikethomas6051 22 күн бұрын
Don't really like fatbikes but that really looks clean and fun.
@JustAnotherAsianGuy2 9 ай бұрын
your work is looking more and more professional .... if this was your favorite bike you should have gone with the 1500 w ..... your battery is really upgraded every time i see it .... i even like the bike myself .... good work .... 😉👍
@DonnyTerek 8 ай бұрын
Thank you so much! I kindly appreciate that you notice these details. Would love to try the BBSHD now. Hopefully a build with it is coming soon.
@mikethomas6051 22 күн бұрын
@@DonnyTerekthe bbshd is a beast, been using 2 of them for years, they take so much abuse and can be pushed to crazy levels of power.
@mikethomas6051 22 күн бұрын
I believe 1200watts on bbs02 is its peak power but only when using 52v battery, 48v doesn't hit peak watts on 750w, i had a bbshd with 48v and its peak watts were a shy over 1000watts but when i use my 52v i can get up to 1500watts.
@n6wxa 2 ай бұрын
I like it, Very nice build. What’s the material cost to build a 52v, 13ah battery?
@markabrahall 4 ай бұрын
Clever guy impressive work nice attention to detail. Cables look a bit messy but im OCD..
@DonnyTerek 3 ай бұрын
Thank you!
@BradleyDeadend 8 ай бұрын
make engwe m20 part two
@alienplaysyt3730 Күн бұрын
What size battery cells would you need for the bafang battery??
@Davelightuptheworld 9 ай бұрын
the new JBD Wiring for their boards suck hard !
@VEC7ORlt Ай бұрын
Holy F, is that Vilnius? Yes it is!
@gregnewman7516 9 ай бұрын
Any fuses frightning
@DonnyTerek 8 ай бұрын
The BMS board acts as an adjustable fuse.
@silenttitan7636 Ай бұрын
This seems so far beyond me I am absolutely sure I would miss this up
@LP-cs6zg 9 ай бұрын
Great build! I don't understand why my 52V 1000W BBSHD is ... 1000W and your 750W BBS02B is 1200W ? In any case another video about the programming would be appreciated!
@DonnyTerek 8 ай бұрын
Thanks! You are not mistaken, the BBSHD is stated as 1000W and the BBS02B as 750W. I just wrote the actual power number that I get from this 750W motor which is over 1200W.
@mikethomas6051 22 күн бұрын
1200w on that bbs02 is the peak power but only if you use 52v battery
@mikethomas6051 22 күн бұрын
Your 52v bbshd will do more than 1000watts, check your display has a feature to show its power curve for watts, 500c or dpc-18 are good displays, i use 52v 20ah em3ev battery with my bbshd mines peaked at 1486watts so far.
@djsinless 3 күн бұрын
Which display is this?
@jornmulder 4 күн бұрын
you mean 15 mph bike ;) hahaha
@alitoroganan2442 3 ай бұрын
Your a beast mate, totally mental bike builds!!! Stupid question though does a wheel diameter help top speed, on a 15000-2kw hub motor, what size wheel would you recommend if i want to reach an easy 50-55kph,cheers bro😊
@DonnyTerek 3 ай бұрын
Thanks! Much appreciated. I'm not too sure but I would think that the wheel size wouldn't matter too much at top speed. I'd go for 26" though.
@alitoroganan2442 3 ай бұрын
@@DonnyTerek any reason why 26
@DonnyTerek 3 ай бұрын
@@alitoroganan2442 It's still a standard size for hub motor kits. Also if I'm not mistaken, the larger the wheel, the more strain is applied to the motor for initial torque.
@kristjanzver9860 9 ай бұрын
EKD01/B02N display is the best for me
@DonnyTerek 8 ай бұрын
Seems like a nice display too.
@kazhankazhanovych6895 28 күн бұрын
[Applause]
@pompeymonkey3271 4 күн бұрын
That is brilliant Please learn how to solder properly.
@nicholaschai4458 2 ай бұрын
The battery build is an work of art🫡
@97JoMiller 9 ай бұрын
all of the links to the battery cells don't work. Are you able to provide the battery cells that you used please.
@DonnyTerek 8 ай бұрын
Hi, please check if the links work now, thanks.
@97JoMiller 8 ай бұрын
@@DonnyTerek unfortunately they still do not work.
@DonnyTerek 8 ай бұрын
@@97JoMiller Please check the nkon.nl link now. I guess others won't open because they are AliExpress and might not support your country.
@Alex-nk6nf Ай бұрын
Good for wild
@user-wp5et8fu4e Ай бұрын
where are you live?
@hijazialkhellou9072 6 ай бұрын
Do you sell bike?
@gregnewman7516 9 ай бұрын
No torque plates fir frame
@DonnyTerek 8 ай бұрын
Not needed for this kit.
@gregnewman7516 8 ай бұрын
have you ever shorted out battery @@DonnyTerek
@DonnyTerek 8 ай бұрын
Not that I remember, but the BMS has a short protection.
@Crysco.mp3 3 ай бұрын
Ohh.
@mikehowie8565 7 ай бұрын
Can I please hire you to convert my fat tire bike?
@DonnyTerek 7 ай бұрын
I would love to! But I'm afraid shipping would make most of the cost.
@mikehowie8565 7 ай бұрын
could always come to northern ontario for a weekend visit... I could make up an extra bed 4 U....! @@DonnyTerek
@DonnyTerek 7 ай бұрын
@@mikehowie8565 Thank you! Will keep that in mind!
@mikehowie8565 7 ай бұрын
I see thumbs up or thumbs down and don't know how to love a comment on here but sounds great... hope you stay n touch! You do amazing work & have great bike knowledge!! peace....@@DonnyTerek
@user-uy3xm6hv6y 2 ай бұрын
8vegl muzkore klarinet😊0 4:25
@rokzavrl8411 Ай бұрын
I thought I know a lot about e bikes…
@soulfulfool 2 ай бұрын
bro its over 750W cops will hunt you down and drag to jail xD
@mariangawron7919 9 ай бұрын
👍🚴🔋😍
@acedotcom 4 ай бұрын
yo where can i get those 3d printed spacers? Am i over looking them? i only need yours so i can edit them to fit my frame lol
@DonnyTerek 3 ай бұрын
Hi, sorry for the late reply. These are custom made, I am planning to have these for sale soon.
@acedotcom 3 ай бұрын
@@DonnyTerek awesome! i am fairly new to 3d modeling and my tubes are very different then yours but want to adapt your model for my frame...but even if its a premade thing that might be great too!
@DonnyTerek 3 ай бұрын
@@acedotcom I am able to customise the models to pretty much any size round tube frame if you can measure the tube diameter.
@acedotcom 3 ай бұрын
i dont mean to sound rude but the two things I am looking for, your battery mount 3d prints and the kick stand :/
@DonnyTerek 3 ай бұрын
Hi, replied about the battery mounts on the previous comment. If you're interested in getting a set made, please feel free to reach me at donnyterek@gmail.com . For the kick stand you mean the specialized stick at 44:40? 😄
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