Game Changing UTE setup BUILD

Рет қаралды 104,939

12 күн бұрын

Second episode for my Ultimate moto setup build. I've always wanted to build a moto setup for the back of a tray with 2 bikes and useable space underneath, it also happens to resemble a cybertruck. In this episode we design and build the canopy, slide mechanism, locks, winch mounts as well as testing everything out. I do this using CAD, FEA, a CNC plasma cutter, a CNC laser cut, a CNC press-brake, MIG and TIG as well as a mix of powertools and handtools!
WIN 1043 piece Kincrome Toolbox: designedandbuilt.com.au/kincr...
First episode: • Dedicated moto Ute (Slide Mechanism)
Canopy Series: • Canopy Build
Designed and Built
Workshirt: designedandbuilt.com.au/produ...
Merchandise: designedandbuilt.com.au/shop/
Website: designedandbuilt.com.au/
Instagram: @designedandbuiltofficial
Channel Sponsors:
- Kincrome
- Goodyear
- barratheworld.com
- Raceworks
- www.lcs4x4.com.au
0:29 Dirt Bike Canopy Design
1:01 Material selection
1:29 Frame Construction
4:52 Sheet Metal Construction
5:10 CNC Plasma Cutting Aluminium
6:15 CNC Press Brake Folding
9:25 Sheet Metal Construction
11:21 Structural Supports
15:17 Sheet Metal Construction
18:39 Looks like a DIY Cybertruck
18:45 Last 2 panels
19:41 Slide Mechanism
20:00 Sled Construction
22:02 Extension Construction
22:31 Bearing Carriers
24:13 Front Wheel Carriage
26:00 Winch Mount
27:55 Assembling Everything
28:47 Foot Peg Holders
29:59 Lock Design
31:21 Doors
32:29 1st Test
35:45 Conclusion

Пікірлер: 227

@dylantaylor8931 9 күн бұрын

“I completed a stress analysis on the frame” is a very rare sentance in the 4b backyard fab world 😂. Very impressed mate.

@scuffedthings530 3 күн бұрын

Those 35 min would have been a 15 episode series on any other youtube channel 😅😂 Btw you might want to look into the bottom plate of the front wheel carriage again, currently the bottom of the wheel is just held in place by friction. Adding some horizontal slots into the plate or making a larger cutout for part of the tire to fit in might prevent it from slipping out of it, especially if its wet and the tire muddy :)

@haphazard1342 8 күн бұрын

I'll tag on another bit of advice for your latches, since they are to be the primary retaining mechanism. You should add a small tab/edge on the sliding carriage's striker plate, so that it captures the flap on the latch. This way, you pull the carriage past the lock, and then back it off. The flap rests against the current back edge of the striker and is retained by the tab/lip so that it cannot come undone unless you lift the entire carriage again. This mechanism will be very simple to add to the existing, and it will provide a level of security against bumps, jostling, damage to the retaining spring, and accidental misuse. Of course you may find that, if you have made the lock and striker out of mild steel, that they self-form this feature! Very cool build, super excited to see the next episode.

@DesignedandBuilt 5 күн бұрын

Thanks mate! Appreciate it.

@andrewhead997 10 күн бұрын

Love to constant use on the hammer for comedic relief

@Unclepooly 10 күн бұрын

A master at work! 💪

@DesignedandBuilt 9 күн бұрын

Thanks Uncle Pooly! Legend.

@MM..FixinBuildinFarmin 10 күн бұрын

Mate, you have created something I’ve been dreaming up for years! This will surely inspire more of the moto community to have practical and more usable tray set ups. Love what you do Richard 🤙

@DesignedandBuilt 8 күн бұрын

Thanks mate!!!

@carter240 16 сағат бұрын

Man, the skills involved with this are amazing alone. Then add the production quality and walk through. I’ll be levelling up my CAD skills this year now. Thanks for the inspiration!

@DesignedandBuilt 15 сағат бұрын

Thanks mate! Glad you have inspired you, get after it 👊

@robertgeddes511 10 күн бұрын

Have you thought of using some over center clamps on the foot pegs . To clamp down on to a location fixture. When I have made triangle shap door I laser cut a slot on the bend line 30mm in from the edge to the point the brake press tooling can't reach. And weld up after it bent.

@DesignedandBuilt 5 күн бұрын

Cheers Robert, good idea!

@bannablitz247 10 күн бұрын

Hey Richard! Not sure if this is of concern to you, but your bearing nylon lock nuts for the roller bearings seem to barely engage. I believe I was told it's a standard in aerospace to have 1 thread exposed on all nylon lock nuts. Just food for thought! Build looks great! Also, most industrial mechanisms that hold any weight rely on the lock and NEVER on the cable or winch rope. Take commercial portable spot light stands they crank up and then are lowered onto the locks.

@DesignedandBuilt 10 күн бұрын

Hey mate, yep agree 100%. These were off shelf one and I just wanted to test if they work! I can order some custom length threaded ones for some more cost $$$! Agree re winch rope, I will drive around resting on the locks! Cheers ☺

@treverpowell4319 9 күн бұрын

My work requires 2 threads exposed minimum on all hardware and nylon nuts are a one time use real pain when you have to torque a castle nut and it doesn’t line up for the pin

@RWB1111 9 күн бұрын

@@treverpowell4319yeh most places this is the rule I have found

@FVT-tn8ji 6 күн бұрын

Such a sick project, can't wait for the next episode!

@jdenmark1287 9 күн бұрын

Good on you for your transparency and integrity! Wish more engineers were like you.

@DesignedandBuilt 8 күн бұрын

Haha there are plenty!

@swbpajlife 10 күн бұрын

Looks awesome!!! Now you just have to remember that they're there when your driving around

@darrenmackenzie1645 10 күн бұрын

Yup. Don’t forget their on the back before pulling into the shed 😆😆

@tritonjackmam5.681 10 күн бұрын

easy just hav a sand flag on the bar

@Mavo1989 9 күн бұрын

its a damn hefty amount of work and engineering along with the CAD work certainly a killer bit of gear

@DesignedandBuilt 8 күн бұрын

Thanks mate!

@antoniolawack3952 7 күн бұрын

I am a Music teacher from South Africa and I'm just blown away by your engineering, designing and manufacturing talents. I would never have dreamt up designing something like this. WOW!!!! Many congratulations. Thank you for the quality videography and your likeable presentation style. I am most impressed. Regards from a cold Port Elizabeth.

@DesignedandBuilt 5 күн бұрын

Thanks mate, super kind words!! Glad you enjoy it.

@Crackdown77 7 күн бұрын

That's one of the best fab projects I've ever seen! Cheers from Italy!

@DesignedandBuilt 5 күн бұрын

Thank you!

@chrismoore4406 5 күн бұрын

So good mate - awesome seeing more incredible fab stuff again and the editing is unreal.

@DesignedandBuilt 5 күн бұрын

Thank you Chris!! Appreciate the kind words, glad you enjoyed it 👌🏽

@archerrussell3022 10 күн бұрын

This thing is so bloody mint😍

@kenanschoon8585 10 күн бұрын

Such a sick design, love watching it come more and more together in each episode 🤟🏽

@DesignedandBuilt 8 күн бұрын

Thanks Kenan!

@tayloradams1787 4 күн бұрын

Great work

@geofftuck7347 9 күн бұрын

Love the “percussive persuasion” to get the bike rack to match the tray. Are you sure your engineering background isn’t civil and not an automotive? 😂😂 Love your work Richard!

@DesignedandBuilt 8 күн бұрын

Haha cheers Geoff!

@aaronrudd3687 10 күн бұрын

Great video mate , loving the fabrication process and trial and error etc. great to see keep it coming :)

@DesignedandBuilt 8 күн бұрын

Cheers Aaron!!!!

@stephmo371 4 күн бұрын

i love builds like this. some design and full build process. this is the stuff that peacefully puts me to sleep.

@DesignedandBuilt 3 күн бұрын

Haha hopefully in a good way, and doesn't bore you too much!

@Glen000 2 күн бұрын

Very cool!

@tomcencic6260 8 күн бұрын

Amazing work mate, love this detailed content!!

@tonycook2347 10 күн бұрын

Mate, that is mint. I can't wait to see the finished product.

@DesignedandBuilt 8 күн бұрын

Thanks Tony, neither can I!

@kar428 6 күн бұрын

Wow. Well done

@DesignedandBuilt 5 күн бұрын

Thank you!

@RTPerry88 9 күн бұрын

When you're laser cutting anyway hex nutserts are a nice option for improved torque out resistance, might save you welding on some nuts. In Aus check out Huck Aerobolt, they do low quantity orders in zinc and stainless.

@DesignedandBuilt 8 күн бұрын

Cheers mate, haven't seen them before! They look very useful!

@699hazard 6 күн бұрын

Bloody Awesome build mate! Love 45s! Would have been cool to be able to have the back lift up on struts when no bikes are on it to be able to sleep in the back.

@Doedoye 10 күн бұрын

Looks great mate!!

@DesignedandBuilt 8 күн бұрын

Thank you!

@itsfromlawrence 10 күн бұрын

that is a fairly involved process that. Looks great, well done. Like your creativity and problem solving.

@DesignedandBuilt 8 күн бұрын

Cheers Lawrence :)

@ryanstewart8836 10 күн бұрын

Dude thats awesome!!

@DesignedandBuilt 8 күн бұрын

Cheers Ryan :)

@MHP47 10 күн бұрын

Very cool. Come a long way from the previous video. Looks great though, thanks for the effort you put in to making the content for us, and can't wait to see what's in store next

@DesignedandBuilt 8 күн бұрын

Thanks for the support! Really appreciate it!

@6226superhurricane 10 күн бұрын

have a look at bike binderz. i still think there's a major concern with low hanging branches etc.

@DesignedandBuilt 8 күн бұрын

People run mtbs on 4x4 roofs all the time and it would be a similar height.... Maybe a tall aerial at the front to remind you of the height. I'll have a look at the bike Binderz. Cheers!

@thomasfillery1919 10 күн бұрын

Great design content, especially when it doesn’t go to plan every time 👌🏼 keep it up Richard !

@DesignedandBuilt 8 күн бұрын

Cheers Thomas!

@stephenwalker8742 9 күн бұрын

Love watching you builds. I wish i had the talent and know-how

@DesignedandBuilt 8 күн бұрын

Cheers Stephen! You can always learn - gotta start someonewhere :)

@motionfactoryracing5914 8 күн бұрын

Epic build!

@DesignedandBuilt 8 күн бұрын

Thank you!

@memertmemes2586 5 күн бұрын

As someone who's driven jeeps of all kinds a lot, this thing definitely sways from all the weight up there. I really like the look but driving long distances would drive me mad.

@peartreeranch 10 күн бұрын

Yea boy! Great work.

@DesignedandBuilt 8 күн бұрын

Thank you!

@RyanJamesDougherty 5 күн бұрын

Hey Mate I Just want to say that I love the content and enjoy the indepth expanations. Cheers

@DesignedandBuilt 5 күн бұрын

Thanks Ryan! Glad you enjoy it :)

@erolmunur5879 9 күн бұрын

Looks great good job.

@DesignedandBuilt 8 күн бұрын

Cheers Erol!

@cyclemoto8744 10 күн бұрын

Brilliant master Rich!

@DesignedandBuilt 8 күн бұрын

Thanks mate!

@mitchellholroyd2837 10 күн бұрын

Looks really good.

@DesignedandBuilt 8 күн бұрын

Cheers Mitchell :)

@CarlMarx 10 күн бұрын

Looks sick!

@DesignedandBuilt 8 күн бұрын

Cheers Carl :)

@andrewlangford88 10 күн бұрын

Boy can weld!

@DesignedandBuilt 8 күн бұрын

Cheers Andrew, I couldn't a few years ago! Plenty of practice haha

@nickunw 10 күн бұрын

Welding ASMR vibes 🔥🔥

@bodhisykes 8 күн бұрын

Love the video mate!

@mbahmannz 8 күн бұрын

Awesome built ❤

@DesignedandBuilt 8 күн бұрын

Thank you!

@BrotherLead 10 күн бұрын

Wow mate, just wow. You’re an absolute genius. Great work 👍

@DesignedandBuilt 8 күн бұрын

Thanks mate, kind words!!!

@herve160181 9 күн бұрын

Bloody impressive.

@DesignedandBuilt 8 күн бұрын

Cheers mate!

@West4ea 10 күн бұрын

Your work as always is outstanding! Good to see you included the fails so us mere mortals know it doesn't go right every time. Cant wait for the next stage

@DesignedandBuilt 8 күн бұрын

Hahahaha thanks mate!

@wingyfilms6830 10 күн бұрын

Uncle richo stackin dimes once again 😉

@DesignedandBuilt 9 күн бұрын

Nothing better hahahaha

@donaldoyler2092 20 сағат бұрын

That's cool

@dan79seriestoyota43 10 күн бұрын

Well done sir!

@DesignedandBuilt 8 күн бұрын

Thanks Dan :)

@aarontesterman3854 8 күн бұрын

I worked for risk racing for a while before covid. There’s way better options than those black locknloads now. James was always looking for racing sponsors but KZfaqrs would reach the same audience. Call them up or submit a sponsor form on the website.

@lukejenkins268 10 күн бұрын

Love it mate build so well looks amazing love your videos

@DesignedandBuilt 8 күн бұрын

Thanks Luke! glad you enjoy them!

@Fallat200 2 күн бұрын

Great 👌🌷 You are truly an engineer👍✌️🌹

@AnselmWiercioch 8 күн бұрын

It's a low bar to look better than a cybertruck, but this thing turned out an absolute beaut. Nicely done.

@DesignedandBuilt 8 күн бұрын

🤣🤣🤣🤣

@cnc75adventures49 10 күн бұрын

Awesome 👍👍

@DesignedandBuilt 8 күн бұрын

Thank you!

@jessesimonyi-gindele7089 7 күн бұрын

Does aluminum not warp when welding? Nvm, I just had to keep watching.

@terrymcneilly2222 7 күн бұрын

Looks like a “Cyber Trunk”!

@johanessambuaga 6 күн бұрын

blown my mind

@enduro-parts-aus 9 күн бұрын

Thats awesome

@DesignedandBuilt 8 күн бұрын

Thank you!

@anthonymayes1340 10 күн бұрын

Love the new design it looks great. Looks to work awesome. I just want to see you test in on a Rough gravel road or something

@DesignedandBuilt 8 күн бұрын

Cheers Anthony, so do I 😆

@martijnjonkers2179 7 күн бұрын

My first reaction was, i dont care if it works cause it looks sick!

@87xfute 10 күн бұрын

Nice job Richard, well done mate. Seeya Rob

@DesignedandBuilt 8 күн бұрын

Cheers Rob

@mj.moreno 7 күн бұрын

Mad max

@posko76 6 күн бұрын

Hi Richard, have a look at "pitbull trs system" it might be a mounting bracket you could redesign for a dirt bike. Back wheel axle instead of foot pegs. Easier to reach, load and lock for one person.

@DesignedandBuilt 5 күн бұрын

Thanks mate, looks really good!

@BerkleyBuilds 4 сағат бұрын

Great effort and nice idea. Think you over engineered it a bit, there are certainty simpler ways of doing it but this way is certainly very cool!

@jakemaughan3818 8 күн бұрын

For mounting the bikes you could always use or fab something up like bike binderz in the US

@DesignedandBuilt 8 күн бұрын

Cheers Jake, will have a look into them :)

@Leigh666XF 10 күн бұрын

Who knew a tig was a musical instrument?

@samcook2775 6 күн бұрын

You should explore using a through bolt to go into the foot pegs, look up Ultimate MX Hauler as an example. Rather than clamping, it would essentially bolt it to your canopy and make it more universal

@DesignedandBuilt 5 күн бұрын

Cheers Sam, looks like a good product!

@ryankelso7980 Күн бұрын

imagine not being able to get drive through McDonalds on your way home from a ride!

@aaron6050 9 күн бұрын

Great content! New sub!

@DesignedandBuilt 8 күн бұрын

Thanks Aaron!

@adventurepaul 5 күн бұрын

Great build mate, care to share your Tig Welder setup and settings?? Please

@DesignedandBuilt 4 күн бұрын

Hey mate, generally 135-145 A and 100 HZ on the outside corners, insides 160+ A and 80 HZ

@tritonjackmam5.681 10 күн бұрын

COOL BUILD 👍 ONE QUESTION DOES IT HAVE TO PASS ADR ?? AND HOW WILL IT GO IF 🤷‍♂️ YOU GET PULLED OVER AND THEY SAY THEY HAVE TO BE STRAPPED DOWN?? BECAUSE IT LAW THAT VEHICLES ON A FLAT BED HAVE TO BE STRAPPED DOWN ON ALL 4 WHEELS ?? 👍👍🇦🇺🇦🇺🇦🇺

@DesignedandBuilt 8 күн бұрын

No ADRs as far as I'm aware. As long as they aren't overhanging the car and they are below 4.3 metres which it is safely.

@VaughanMunro-js4nr 9 күн бұрын

My main worry would be wiping the bikes out on a low clearance car park, drive through, or even a tree branch. Otherwise, it's a great idea.

@DesignedandBuilt 8 күн бұрын

Yeah agreed, In saying that though people run mtbs on 4x4 roofs all the time and it would be a similar height.... Maybe a tall aerial at the front to remind you of the height.

@motas313131 9 күн бұрын

Use the winch cable to clamp the pegs down once it hits the end of its travel

@DesignedandBuilt 8 күн бұрын

Yeah I like that suggestion, or even just making the foot peg holders pull the bike down on a wedged angle!

@jimm3379 8 күн бұрын

Awesome build mate, you’re a talented bloke. Your vid makes me think of simple things we take for granted, like quick clamps and zip ties for that matter. BTW, have you ever tried T-REX adhesive? I rate it over Sikaflex.

@DesignedandBuilt 5 күн бұрын

Cheers Jim, no I haven't! I'll have to give it a go.

@scottaubrey8392 10 күн бұрын

The foot peg holders could be a far simpler design. Just have metal rods with an angle on the them. As the foot pegs slide in and the bike gets pulled up, the metal will hit the pegs and clamp them down…if that makes sense?!

@DesignedandBuilt 8 күн бұрын

Yep I get you! They would need a lock of some sort but I like it!

@spencerbird6597 10 күн бұрын

Great video! There's a lot of design for manufacture aspects here that I think you did really well with. Very different build to other canopies. Is the Kincrome toolbox draw open to entries from new Zealand? Cheers

@DesignedandBuilt 8 күн бұрын

Hey Spencer, cheers for the kind words! Unfortunately not :( Maybe next time.

@samgilkison5481 5 күн бұрын

Seen this driving down the bruce the other day im sure of it

@scottno3344 8 күн бұрын

Looks amazing. It seems really tall with the bikes mounted. Is height not an issue when you are galling the bikes?

@thelonewolf666 3 күн бұрын

just when you think your neck couldnt get any redder

@SuperDolemite1 3 күн бұрын

I seen that driving somewhere and I was scratching my head wondering how the fuck you got those bikes on and off. now I no

@stevebonczyk3795 10 күн бұрын

great fabrication. I dont even own a motorcycle and I want this build.

@DesignedandBuilt 8 күн бұрын

Hahaha, cheers Steve!

@TimShup 4 күн бұрын

Bada$$❤

@stuartlockhart-lt6iv 5 күн бұрын

since the front wheel is locked in place why don't you replace the footpeg latches with a simpler ratchet around the bottom of the rear wheel holding it forward and down? It means you don't need to climb up to engage the lock too.

@DesignedandBuilt 5 күн бұрын

Cheers Stuart, good idea!

@rangabanga32 2 күн бұрын

youre neighbours must have loved you that weekend.lol

@DesignedandBuilt 2 күн бұрын

@@rangabanga32 in regards to all the banging and welding? 🤣

@erolmunur5879 5 күн бұрын

Hi Richard can I please ask what suspension are you running on the fj please. Thanks

@RealHooksy 8 күн бұрын

That’s a pretty impressive build mate. Just a reminder to take the bikes off before you park your Toyota in the garage 😂👍🍻

@DesignedandBuilt 5 күн бұрын

🤣 For sure

@lukechandler7447 5 күн бұрын

do you have a limit swich on the winch so it doesnt cause undue damage???

@markpalmer3071 9 күн бұрын

Looks really good! Does that front mount only hold the wheel on a couple of tyres lugs?

@DesignedandBuilt 8 күн бұрын

Hey Mark, yes correct it does. But it also compresses the tyre and it seems to work really well.

@markpalmer3071 8 күн бұрын

@@DesignedandBuilt that’s great thanks!!

@tigerscott9788 10 күн бұрын

Looks like a crazy expensive motorbike trailer to me😳

@DesignedandBuilt 8 күн бұрын

Raw materials are pretty cheap! Although a moto trailer would have been easier 🤣 Unfortunately I don't have the space.

@williamcorrales2138 5 күн бұрын

Any idea for a can am outlander xmr 1000 on a ram rebel truck bed?

@DesignedandBuilt 5 күн бұрын

You want one?

@raddeal1 10 күн бұрын

Subscribed

@DesignedandBuilt 8 күн бұрын

Thank you! Appreciate it.

@TooOldToCare-kl3co 10 күн бұрын

The only cybertruck I would have, petrol powered!

@DesignedandBuilt 8 күн бұрын

🤣

@SaltyBVibes 9 күн бұрын

👏👏👏

@DesignedandBuilt 8 күн бұрын

Thanks Salty B Vibes :)

@bens5186 10 күн бұрын

Probably should have the screws on the hinges hidden if you plan for it to be secure when you lock it?

@DesignedandBuilt 8 күн бұрын

Cheers Ben, you would have to access it from the bottom to take off the nut, so not sure it would be a problem?

@bens5186 8 күн бұрын

@@DesignedandBuiltPretty easy to quickly knock the heads off the screws one by one with anything hard as sheer strength on those fasteners would not be very high. If the hinges were internal you would have to put enough force to have multiple fasteners fail on pull (yield). If not concerned with people breaking in, all good. I just know a few tradie utes that have been broken into with a hammer on the side of the head of screws/bolts. If anyone wants to get in now days they can (lithium tools) so all you can do is not make it easy for opportunists. Nice build all the same! Love it.

@DesignedandBuilt 8 күн бұрын

@@bens5186 Good point!! Changing the hinge design at this point would be a pain... Possible though.

@bens5186 8 күн бұрын

@@DesignedandBuilt Can maybe just weld the head to the hinge if concerned with someone tapping the heads off easily for an quick fix. You have the tools to remove replace a welded fastener pretty quickly there if it was issue down the track.