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Burley Motorsports built the most radical Off-Road Tin-Top Syncro for the 2019 SEMA Show in Las Vegas, NV. Watch as the build takes place in high-definition, transforming this old VW Syncro from top to bottom.
A very special "Thank you" to: Radflo Suspension Technology for their sponsorship in the SEMA Show 2019.
In addition, a special "Thank you" to: Method Race Wheels, Terrawagon and Sign Creations. And to Jonathon Schraeder for his help at the finish line!
The build consists of all products manufactured or sold by Burley Motorsports:
Front:
• BMS/Radflo Syncro Suspension System (Front)
o Radflo Off-Road 2.0" Diameter, Coil-Over Shock with Remote Reservoir,
5/8" Shaft with 22 Settings of Compression Adjustment
o BMS Billet Aluminum Upper Control Arms with Grease-able Heim Joints
o BMS Custom-Plate Lower Control Arms with Urethane Bushings and
Stainless-Steel Sleeves
• BMS Front-Suspension Bushings
• All-New Front Lower-Control-Arm Bolts, Washers and Lock Nuts, Including
at Radius Rod Attachment
• BMS 16″ 930 Syncro Front CV Axle Kit
• Rebuilt Power Steering Rack
• New Tie Rod Assemblies - Febi
• New Upper and Lower Ball Joints - Febi
• BMS Radius Rod Bushing Kit with Stainless Steel Washers and Sleeves
• BMS Heavy-Duty Sway Bar Links
o BMS Complete Urethane Sway Bar Link Bushing Kit
• BMS Front Big Brake Kit with 288mm Drilled/Slotted Rotors
o BMS Dust/Ventilation Shields
o Ceramic Brake Pads
o BMS Braided, Stainless-Steel Brake Hoses (made in the USA, DOT-
Approved)
Rear
• BMS/Radflo Syncro Suspension System (Rear)
o Radflo Off-Road 2.0" Diameter Smooth Body Shock, Remote Reservoir,
5/8" Shaft with 22 Settings of Compression Adjustment
o Rear Eibach Springs
o Rear Pivoting Spring Perch Hardware Kit with Spring Pre-Load Tension
Adjusters
• BMS Rear Disc Brake Conversion Kit with Drilled/Slotted Rotors
o Ceramic Brake Pads
o BMS Braided, Stainless-Steel Brake Hoses and Parking Brake Cable
(Made in USA, DOT-Approved)
• BMS Custom-Version 16” Rear Trailing Arms
o BMS Urethane Trailing Arm Bushings and Bolts
• BMS 930 CV Axle Conversion Kit - Rear
• BMS Billet-Steel Rear Bearing Housings
• New Rear Stub-Axle Bearings - Febi
Engine/Drivetrain:
• Odometer Reading: 151,981
• Engine VW 2.1 ltr WBX (86K miles)
o New Fuel Injectors
• Transmission 094 with Locker and Front Differential Non-locker with
Viscous Coupling
o New Shifter Bushing and Coupling
• Brand New Drive Shaft
• BMS Drivetrain Mount Kit
• All-New Front Subframe Mounting Bolts with Stainless-Steel Washers, and
new lock Nuts
• New Brake Master Cylinder
• New Clutch Master Cylinder
o BMS Braided, Stainless-Steel Clutch Master Hose
• New Clutch Slave Cylinder
o BMS Braided, Stainless-Steel Clutch Slave Hose
• New Radiator-Behr
o New Upper and Lower Radiator Hoses
• BMS Lateral Coolant Pipes
• New Gas Tank, Seals and Roll-Over Valves
o All New Fuel Hoses, including Fuel-Filler Hose
• Entire Undercarriage cleaned and painted with a Corrosive-Resistant,
Protecting Coating
Other:
• Weekender Interior
• 2 Jump Seats
• Factory Rubber Floor Mats for Off-Roading
• New Shaded Windshield
• Powder-Coated Wiper Arms
o New Wiper Blades
• All Windows Tinted and Given New, Rubber, European-Style Seals
• New 1985 Grill
• New Osram LED 7” Headlights
• New Smoked-Lense Tail Lights
• New Smoked Front Turn Signals
• New LED Dome Lights, Fixtures and Bulbs
• BMS Full-Body Aluminum Skid Plate System
o BMS Heavy-Duty Driveshaft Protection Bars
o BMS Engine/Transmission Skid Plate Frame
• BMS Custom Pre-Runner Style Bumpers (Front and Back)
• BMS Custom, Snorkel-Style Tail Pipe
• New Side-View Mirrors
• New Black, Textured, ABS Plastic Door Panels
• New Upholstery on all Seats, including Back Cushion
• New Method Matte-Black Racing Wheels
• New Crosswind, Mud-Terrain Tires 225/75/16
• New Terrawagon Fender Flares
Accessories:
• BMS Swing Away Rear-Tire Carrier
• BMS Swing-Away Utility/Gas-Can Carrier
o Two 2-Gal. Rotopax Gas Cans
• BMS Custom Light Bar/Cargo Rack
o 54” Double-row LED Light Bar
Fluids:
• New Synthetic Gear Oil in Both New Shifter Bushing and Coupling
• Brake Fluid Flushed and New
• New Oil and Oil Filter
• Fresh Phosphate-Free VW Coolant
Wrap:
• New, Full-Body Wrap (Black, White, Grey Tribal Markings on top of Night
Camo)
• Removable Radflo Sticker