STL to 3D Print to Injection Molding using Blender | Conformal Cooling | Buster Beagle 3D MK3

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Buster Beagle 3D®

Buster Beagle 3D®

Күн бұрын

This is a process of how to turn a 3D model such as an STL to a 3D Printed mold that can be used for injection molding. I use the free software Blender and Chitubox to achieve this.
Injection Molding Basics:
• Plastic Injection Molding
Blender Software:
www.blender.org/
Chuitu Box:
www.chitubox.com/en/index
Buster Beagle 3D Injection Molding Machines Machines:
busterbeagle3d.square.site/
Aluminum Mold Frames:
busterbeagle3d.square.site/pr...
3D Mold Templates:
www.thingiverse.com/thing:498...
Siraya Tech Sculpt Clear:
amzn.to/3tHIC8m
00:00 Intro
00:30 Setup and Software
05:34 Short Version
17:53 Long Detailed Version
01:02:25 Conformal Cooling Channels
01:20:19 3D Printing in Chitubox
01:27:28 Injection Molding

Пікірлер: 63
@raphaelmorgan2307
@raphaelmorgan2307 Жыл бұрын
I have so much appreciation for makers who usually use expensive software etc but use cheap or free stuff in their tutorials to make it more accessible to others
@BusterBeagle3D
@BusterBeagle3D Жыл бұрын
You are very welcome. Thank you for the kind words!
@paulm1835
@paulm1835 Жыл бұрын
Such a thoughtful person to quickly learn and use a free program as a demonstration instead of something that everybody would have to pay for, especially when it's what you're used to. Thank you from everyone.
@BusterBeagle3D
@BusterBeagle3D Жыл бұрын
No worries. Glad you liked it!
@BRUNO_WALLA
@BRUNO_WALLA Жыл бұрын
@@BusterBeagle3D what resin do you use to make your mold?
@chrisalton1
@chrisalton1 2 жыл бұрын
very cool that you released the resin files for free. I might wait till you slow down with the version updates and start selling full build kits online but definitely going to put one of these together eventually
@nicholaslauer1784
@nicholaslauer1784 2 жыл бұрын
Great Video, Almost done with my build have a few more parts from Ali Express coming and then a few mods I did with a solenoid valve instead of the manual and little touch screen with Arduino to be able to have repeatable pressure dwell times and a little servo actuated hopper that I built. Will post the files and results on thingiverse and Prusa printer as a remix when complete
@BusterBeagle3D
@BusterBeagle3D 2 жыл бұрын
Very cool. Can’t wait to see what you have done.
@CalypsoBotter
@CalypsoBotter 2 жыл бұрын
Thank you very much for these videos, they’re super helpful and I value your effort! I’m planning to build your MK3 machine and 3D print molds in this same way.
@BusterBeagle3D
@BusterBeagle3D 2 жыл бұрын
Thank you. I appreciate it!
@BRUNO_WALLA
@BRUNO_WALLA Жыл бұрын
@@BusterBeagle3D what resin do you use to make your mold?
@KHamurdik
@KHamurdik 2 жыл бұрын
Great and detailed explanation. You said that you have added empty pockets to save some resin. What do you think if those pockets were predefined size and you will have something like gauge blocks or just set of precisely measured metal pieces that would fit into those pockets. Or is it possible to design one part much slimmer and have metal spacer plate?
@BusterBeagle3D
@BusterBeagle3D 2 жыл бұрын
I have done that before by using washers that I had. It seemed to work pretty good.
@robotdreams5699
@robotdreams5699 2 жыл бұрын
Did you have a Cam Bam tutorial where you explained creating g-code for the 3018 CNC machine? Your tutorial was perfect for what I was working on. I've been away a year and trying to get back into CNC. I would love to see that tutorial again.
@BusterBeagle3D
@BusterBeagle3D 2 жыл бұрын
You can find that here. studio.kzfaq.infoYb_kre3Zwz0/edit
@RockerGaming
@RockerGaming 2 жыл бұрын
Curious if you have any issue with z axis accuracy on your resin printers. I have 2 different ones from 2 diffent manufacturers and generally it is off approximately 3% on the z which makes functional parts harder to print. Have you run I to this? The print orientation you're using should in theory help with this, but Curious if you've run into this issue.
@BusterBeagle3D
@BusterBeagle3D 2 жыл бұрын
I haven't noticed any shrinking other then the general resin shrinking I have experienced. My next test is going to be to install a heater inside the chamber to keep the temps high and hopefully prevent the shirking of the resin that is no longer getting dipped in the resin which is warmer.
@RockerGaming
@RockerGaming 2 жыл бұрын
@@BusterBeagle3D it's interesting and I should have probably should have said this in my initial comment, but mind actually oversizes the z by 3% its super odd tbh. I might need to just mess with the scale or maybe there is a better way to dial in z axis accuracy. I'd also like to see any info on a heater and believe you're on the right track with that idea. Youre doing great work, keep it up and Thanks for the reply 🙌
@ameliabuns4058
@ameliabuns4058 2 жыл бұрын
how accurate can these parts get? also what material did you use
@duarteperdigao6934
@duarteperdigao6934 2 жыл бұрын
just what I asked for, thank you very much. just one question, is the resin that you are using, specific for high tolerance of heat?
@BusterBeagle3D
@BusterBeagle3D 2 жыл бұрын
I'm using Siraya Tech Sculpt Clear. It is a high heat resin.
@j03Biz
@j03Biz 2 жыл бұрын
Hey buster! I am thinking of getting the parts to build your injection mold machine, but I can't seem to find anywhere to get the actual aluminum molds. Do I have to buy a cnc machine and design those myself or is there a company I can send my 3D model to to have the molds created? I am assuming this is expensive so I am just not sure what options are available.
@BusterBeagle3D
@BusterBeagle3D 2 жыл бұрын
You can honestly do both. I have used cheap home desktop CNC machines to create molds or there are services online that you can send designs to a get one made for you. I haven't used one so I can't really recommend any specifically. If you also ask around on the Buster Beagle 3D Facebook group you might be able to find someone to make one for you or at least point you in the right direction. facebook.com/groups/busterbeagle3d
@gordon6029
@gordon6029 2 жыл бұрын
How many shots did you get after the 7 let go?
@houseoflatin
@houseoflatin Жыл бұрын
Fascinating videos! Im planning to start 3d printing both artistic and functional ideas i have. I would love to hear, if you bought a resin printer today what would it be or what would you recommend? Many thanks in advance. Regards/Ed
@BusterBeagle3D
@BusterBeagle3D Жыл бұрын
There are really a lot of great options out there but I haven't been keeping up with them like I probably should. Might want to check out the Uncle Jessie KZfaq channel. I think he has reviewed quite a few of them.
@houseoflatin
@houseoflatin Жыл бұрын
@@BusterBeagle3D i understand, Thanks. yes im following his channel. I was thinking of a saturn 2 actually. one last thing. having to pay subscriptions to have these slicer programs is that something you must do. Is your unit locked to one slicer program, do you pay for slicer software? Cheers
@Deathbynature89
@Deathbynature89 2 жыл бұрын
How many injections can you get from a resin mold?
@BusterBeagle3D
@BusterBeagle3D 2 жыл бұрын
It really depends on the complexity of the mold and the resin you used. I think the most I have used a mold so far was 75 times but it was still in good enough condition to keep using.
@nabrup3
@nabrup3 2 жыл бұрын
I just finished building your MK2 machine, now i need to make molds to use it, but i dont jave a resin printer. How can you make an injection mold without using a resin printer ?
@BusterBeagle3D
@BusterBeagle3D 2 жыл бұрын
Be sure to check out the Crafsman channel. He was making some molds for injection molding using all kinds of different methods. kzfaq.info/love/zsjHlc0WRwZYwlinsmtM4w
@dumbcat
@dumbcat 11 ай бұрын
would be interested to see how you might tackle permanently joining two pieces of plastic together using processes like Heat Staking and Ultrasonic Welding. i guess these can be done at professional injection molding business. "Heat staking is the process to attach two separate components together by melting the base plastic material into a shape that will hold the secondary component. It’s a permanent attachment method that does not require any additional material such as an adhesive or a solvent to make the permanent bond. The only addition is the heat applied to melt the plastic and a tool to shape the plastic to form the mechanical connection." "Ultrasonic welding is an assembly process that uses high-frequency ultrasonic acoustic vibrations to create a solid-state plastic weld. The parts are held together with pressure in a fixture or a holding jig while the vibrations melt the substrate to create a fixed connection. Ultrasonic welding is commonly used for plastics, and a great option for joining dissimilar materials."
@BusterBeagle3D
@BusterBeagle3D 11 ай бұрын
Nothing in the works right now for that but it does sound interesting.
@pap4t371
@pap4t371 Жыл бұрын
👍👍
@Skptic1958
@Skptic1958 2 жыл бұрын
Can you print a mold with filament printer, or do you need a resin printer?
@BusterBeagle3D
@BusterBeagle3D 2 жыл бұрын
To 3D print you really would need a resin printer using a high heat resin.
@simplelifediy1772
@simplelifediy1772 11 ай бұрын
Could I follow these basic steps to make this in TinkerCad?
@BusterBeagle3D
@BusterBeagle3D 11 ай бұрын
Essentially you could. At the end of the day you are simply creating an STL.
@paulscarrestorations5466
@paulscarrestorations5466 2 жыл бұрын
Hi Ryan, any particular reason why you didn't use Fusion360 instead of Blender?
@BusterBeagle3D
@BusterBeagle3D 2 жыл бұрын
Main reason is that I’m a 3D polygonal modeler by profession. I’m not a CAD modeler so Blender is closer to what I know. I’m sure you can achieve the same results in Fusion 360 but I’m not great in that software.
@conorbarber7502
@conorbarber7502 2 жыл бұрын
@@BusterBeagle3D I came through and did a very similar workflow in 360. Basically you import it as an STL, convert it to mesh, and then can perform operations on it. The primary difficulty working with it in 360 is that 360 is not well built to deal with polygonal models such as what is provided here. For example, to fill in the unused sprue gate holes, I had to recompute the polygons in the insert to be very small before I could use 360 mesh tooling to fill in holes. This is a pretty destructive operation (not really possible to go back after). Those operations, on the other hand, are pretty trivial in Blender and pretty easily reversible. The boolean operations such as creating the sprue, adding vent holes, etc. in my opinion are a bit easier in 360 since it's more built for that sort of thing. So any changes to the actual insert such as size or sprue gates I recommend to do in blender, but if you are more familiar with 360 it's definitely doable to handle it in 360, especially if you don't think you'll be messing with the insert too much. I have a modified insert I use saved in 360 that I just bring new parts into and subtract them from the insert to create new molds. EDIT: I also noticed that as of a couple months ago you made a step file available on Thingiverse in the existing Thing alongside the stl files, which is MUCH easier to work with in 360. Thanks for that.
@nathanbanks2354
@nathanbanks2354 10 ай бұрын
I notice you're using the Siraya Tech Sculpt Clear (160C) instead of the Siraya Tech Sculpt Ultra White (220C). Is this because it's half the price and works well enough in low volume? I bought a Buster Beagle Mk1 injection molder and played with the expensive Formlabs high temp resin a couple years ago, and kept getting short-shot parts & trouble releasing it from the mold. Now I'm thinking of upgrading to a Mk3, switching to a cheaper resin, and trying again.
@BusterBeagle3D
@BusterBeagle3D 10 ай бұрын
Hello. I found that even though the clear is only to 160C it still can handle a little bit more without much trouble. It's also far easier to work with both in the keeping it properly mixed as well as much easier to cure. As far as how long it will last, that is really up to the part complexity. Resin molds are great for short runs and testing purposes but if it's something you plan on relying on then an aluminum mold would be far better. Also you have to make sure you have a draft angle to aid in part removal as well as potentially preheating the mold and sanding to make sure the mold is a smooth as possible. If you can feel the layer lines with your fingernail that is like 1000 little layers holing onto your plastic part for dear life.
@nathanbanks2354
@nathanbanks2354 10 ай бұрын
@@BusterBeagle3D Thanks for the reply! I've only tried with the Formlabs resin for molds, so I can't compare it to the Siraya Tech. It did print at room temperature using a small Voxelab monochrome printer with moderately long cure times. The bottle had a weird shape, presumably for a Form 1 printer. At the time, it was the only one I saw rated above 200C except for a similarly priced one on a German website. I was trying to print text & a logo, which may be difficult, though I did have a draft angle. I also didn't use the aluminum holder, so the flashing was pretty bad. I didn't sand it or find a good mold release, though it would be tough to sand small lettering. Guess I'll try the Siraya Tech Sculpt next. I'm glad I can reuse parts--the Mk3 looks really good!
@BusterBeagle3D
@BusterBeagle3D 10 ай бұрын
@@nathanbanks2354Sounds cool. I'm actually working on a project as we speak where I used a fiber laser to make a coin mold with text and very fine details in Aluminum. We'll see how it works!
@yusufdurmaz2440
@yusufdurmaz2440 2 жыл бұрын
Phorozen tr300(50$), siraya tech clear(40$) ,siraya tech ultra white(75$) which one would you choose for molding
@BusterBeagle3D
@BusterBeagle3D 2 жыл бұрын
I tried to get my hands on the TR00 but it was over $100 for shipping. Will wait till I see it on Amazon. I used Siraya tech clear and I like it but it does eventually form cracks. I personally had lots of issues with the ultra white but I should give it another chance one of these days.
@tomluque
@tomluque Жыл бұрын
I find that using "DesignSpark Mechanical" is more intuitive (and free download). Blender was very confusing with too many selections that a professional would need.
@BusterBeagle3D
@BusterBeagle3D Жыл бұрын
I haven't tried that but it seems to be more of a CAD program while this is a different type of modeling package. I will have to try it out some day.
@pb6839
@pb6839 Жыл бұрын
Have you had any success making compression molds? Been trying all morning and can't seem to get it right.
@BusterBeagle3D
@BusterBeagle3D Жыл бұрын
Sorry I don’t have any experience with compression molds.
@pb6839
@pb6839 Жыл бұрын
@@BusterBeagle3D Ah bummer. Compression molds are a way of making carbon fiber parts relatively cheaply.
@monouvichet7589
@monouvichet7589 10 ай бұрын
Hello dear Do you have service mold ?
@BusterBeagle3D
@BusterBeagle3D 10 ай бұрын
Hello. Unfortunately I don’t offer creating molds as a service.
@markturner5492
@markturner5492 2 жыл бұрын
Can you make me 4 small molds for my busterbeagle MK3 I will be purchasing soon?
@BusterBeagle3D
@BusterBeagle3D 2 жыл бұрын
Hello. I’m afraid that it’s not a service that I provide. Feel free to check out the Buster Beagle 3D Facebook group where I’m sure you could find someone who might be able to offer that service to you.
@JohnClark-tt2bl
@JohnClark-tt2bl 2 жыл бұрын
Liked the video, but to be honest I think I could have done that more easily in tinkercad. In fact I kind of have before, but for resin molding not injection molding.
@BusterBeagle3D
@BusterBeagle3D 2 жыл бұрын
Hello. I have tried with these exact same models in Tinkercad and they do not work. Tinkercad runs a process when it imports a file and attempts to clean up what it considers unnecessary geometry. This leads to final result that may not be what you want. I have used it for simple building and subtraction but it doesn’t work for everything.
@MrCcfly
@MrCcfly 2 жыл бұрын
maybe will be better video tutorial how to modify complex stl file if you don't have any more original file ,, i have couple times thing to make something in 3d then to stl and print and burn to metal ,that later on in 5-6 month i want to change a bit something to find out that file is gone and there is no way to modify stl any more due huge ton of triangles ..
@BusterBeagle3D
@BusterBeagle3D 2 жыл бұрын
If you look at the "Longer Version" section of the video I do go into editing the .STL file a little bit to suit my needs.
@MrCcfly
@MrCcfly 2 жыл бұрын
@@BusterBeagle3D aah :) i am maya fan too ,,did not know that blender can play with stl easy like that thanks :)
@LALA-dw2ez
@LALA-dw2ez Жыл бұрын
I need to build a case around a tablet computer. This is what it looks like this: i.postimg.cc/fRN6y8kY/geh-use1.jpg Could you create a mold for this size?
@BusterBeagle3D
@BusterBeagle3D Жыл бұрын
It's not really a service that I provide and I don't think that it would work with this machine either. The total volume of plastic that the MK3 can shoot out at one time in 3 cubic inched. A computer tablet would be far larger.
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