Cam design and Ramps, let's unpack it some

  Рет қаралды 5,266

Powell Machine Inc

Powell Machine Inc

9 ай бұрын

We talk about cam designs, jerk curves and general cam information

Пікірлер: 90
@TheJagjr4450
@TheJagjr4450 5 ай бұрын
Dave Crower explained all of this to me regarding letting the solid roller down SLOW on the base circle so the seats are not pounded into the heads and also so the valves don't bounce off the seats. 302 SBC 11.5:1 - solid roller with .636 gross lift on intake 272dur and exhaust 284dur . Made 350ft# by 3000RPM
@rogersibilsky3786
@rogersibilsky3786 9 ай бұрын
Cam design & ramps = Brain surgery + rocket science. Thanks again for the informative videos. Great job !😊
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
You're welcome, trust me I know enough to get in trouble
@msh6865
@msh6865 9 ай бұрын
I had the good fortune to talk with of the great minds in cam design several years back. Harold Brookshire (RIP), formerly of Ultradyne and later Lunati was responsible for many of the grinds we all bought and used in the 80's, 90's and beyond. Most of what he said went well over my head but, he was patient with me and most likely "dumbed down" the technical stuff so that I might have some idea of what he was saying. LoL. Many of his cam profiles are still being sold and stuffed into hot rods around the world. Amazing guy who left his mark on the automotive performance industry.
@jwise7114
@jwise7114 9 ай бұрын
I used to go to ultradyne to pick up my camshafts and would often spend an hour or 3 talking about his thoughts on cam design. Interesting but over my pay grade.
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
ud Harold was definitely a smart man, he done a lot of amazing stuff, my grinder came from Harold.
@stacy6014
@stacy6014 9 ай бұрын
Great explanation and video Daniel. A good video to see is from the Sorceress engine testing. They have the engine on a spintron and some high speed cameras showing valves and springs in motion. When they started testing it they were at 8500 rpm and the uncontrolled movement was really something to see. They did some changes to the design and could spin over 10,000 rpm with much better control of the valves. The difference in the sounds was very surprising to. Joe
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
Definitely, we are going to do some spintron videos hopefully this year
@flinch622
@flinch622 7 ай бұрын
I remember that - too much spring mass [triples], plus a little too much pressure... trying to cope with a rate of change on lobes that was just a bit too much. It would get halfway down the track and spit out lash caps as control was lost. A relatively small change on lobes grind plus new springs and it found a happy place. The cam design world really does live out at five decimal places when high lift meets high rpm. Lift costs money, on the engineering end: maybe that's one factor of muscle car era cams reaching mostly for duration, and staying under 0.450" on nearly everything.
@montestu5502
@montestu5502 22 күн бұрын
Great information! Thanks for taking the time to educate me.
@powellmachineinc3179
@powellmachineinc3179 22 күн бұрын
Our pleasure!
@TurboDog73TX
@TurboDog73TX 9 ай бұрын
Really good stuff. One of the few things I miss from when I had Facebook, was listening to some of the cam / lobe design stuff that Billy Godbold and a couple other guys shared there. Thanks for taking the time to share this stuff.
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
Definitely, Billy is top Shelf
@riccocool
@riccocool 7 ай бұрын
I miss Facebook for the automotive information but not the people.
@anoldsman
@anoldsman 9 ай бұрын
Excellent video explaining a very complicated subject. I really like the end where you stated that in X amount of years, what we're doing will be completely different. Materials change, parts get stiffer, ports are better, etc. It's a constantly changing target. Keep up the great videos. I look forward to watching more videos.
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
Great point!
@ACDGarage_Racing
@ACDGarage_Racing 9 ай бұрын
Good video Brother, You know whats funny? Lol, I used that exact graph you used for your thumbnail in my cam video 8 months ago as an example of cam lobe profile dynamics, the polynomials & coefficients of lobe profile design and the complexity of lobe design like area under the curve, intake valve open & closing rates & velocity, exhaust opening & closing rates & velocity, ramp rates, jerk rates, deflection rates, etc... I gave a short explanation that polynomials & coefficients of lobe design are about taking into account all constants & variables to achive & maintain a proper balance of kinetic & potential energy with the objective being controlling kenitic & dynamic energy to achieve and maintain the best balance of dynamic to static motion possable and the fact that doing so typically requires a spintron to test which is extremely expensive... My last video wasnt nessasarily about lobe profiles, it was a long video and the begining was sort of an introduction of myself but there was a story line to it all and it lead up to the fact that optimal LSA exists and how to produce max tq & hp across the entire power curve in any given ci v8 engine combination via camshaft selection starting with optimal LSA which is based off an empirical equation and empirical equations dont lie, i had data to back it all up... Cam selection starting with Optimal LSA will produce ideal IVOP, IVCP and overlap placement in corelation to IVOP, which in tern allows the IVCP to take advantage of a optimaly filled cylinder, starting with LSA will always produce the best gas dynamics and result in optimal trapped volumetric efficiency across the entire curve... I explained this with data, all the while disproving Brian Tooleys incorrect "theory" he was spreading about LSA... Cam selection starting with LSA dont require guess work for Valve opening & closing points being as its based off an empirical equation... That video was approved by David Vizard who gave me a complement on that video in the form of a comment (its pinned at the top) that video influenced DV to follow my lead and use Brian Tooley as an example of a camshaft professional making videos & camshafts with an incorrect theory about LSA... Brian didnt think optimal LSA existed until he seen my video then i personality had to explain to him further in the comments that he was incorrect dynamicly about valve event placment and the effects of LSA, ultimately he had no rebuttal so he couldnt deny it at all... I then told Brian that DV had followed my suit and also made a video about him being wrong, so he scrambled over to DV and DV told him the same thing i did, Brian then invited DV to his facility/shop, im sure it will lead to Brian consulting DV for info... I had given Brian suggestions for improvment in aftermarket camshafts for stock engines and a line of camshafts specificly for aftermarket based engine builds for displacments common in LS engines... So im sure thats why he will consult DV... Anyway Back to lobe profiles, Being as i did give a lil credit to Brian on his ability to produce dynamicly stable lobe profiles, that had influenced Brian Tooley to make a video showing he can create a dynamicly stable lobe that is stable up to 10,000 rpm, he even had a nice amount of loft over the nose if i remember correctly... i bealive that was the last video he put out, you should check it out... Sorry for the long comment i know the long comments can be a pain in the arse... I just had to say something initially cuz i thought it was really funny that your thumbnail was in my cam video 8 months ago😆... Take Care Buddy👊🏻 ~ Adam ~
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
I had taken a screenshot of my lobe profile, but it just didn't show up well, and the background is gray and I don't think you you can change the background color in cam pro, so I just Googled image's and that one was bright, so I used it,
@ACDGarage_Racing
@ACDGarage_Racing 9 ай бұрын
@@powellmachineinc3179 😆I got the graph off of Google also, i figured "this one looks good" so I used it...
@timothymilam732
@timothymilam732 9 ай бұрын
I see my bad habits may have created a monster, because that's the most I've ever seen you put to print, so to speak, and way more than I've ever heard you say at one time. Yes I understood the reason, and I concur with both you gentlemen. Which would explain why the old cam profile Crane had back in mid 70's called RV cam. Which was based on mid range power band, in many cases was superior to the more radical cams that had the tendency to lope so badly they has hard time coming off the line, and didn't really kick in until way up around 4,000 rpms, and by then if you had a good set of heads with decent match on the springs and rockers you were way ahead leaving them upset cause they'd spent so much money it was embarrassing. Sorry sir for jumping in on y'all like that, but young fella, and I go back a minute, and I saw everything he had to say. Well it's not his normal way, unless he's talking about this subject, and then he gets wound up like 10 day clock that's been wound couple days too long. But he's honest, and good person even if you normally have to pry words outta him. Y'all boys take care and have a Great Day
@RedEyedPatriot
@RedEyedPatriot 9 ай бұрын
Cattledog Garage sent me 😎🤘
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
Glad to have u
@PCMenten
@PCMenten 4 ай бұрын
You are so self effacing. Nobody knows the relationship between velocity, acceleration and what you’re calling ‘jerk’, that it’s calculus. I’m impressed and I learn from your videos. Thanks.
@powellmachineinc3179
@powellmachineinc3179 4 ай бұрын
Tyvm, we try hard
@slowg8701
@slowg8701 7 ай бұрын
I asked a cam manufacturer about the difference between their standard and aggressive ls lobes and they basically told me that they wouldn’t sell anything that would beat the valve train to death. They asked if I had any problems with my lobes on my current cam and I couldn’t say yes or no cause I hadn’t pulled it out.
@powellmachineinc3179
@powellmachineinc3179 7 ай бұрын
The answer you received is so generic it doesn't tell you anything, so many variables, "beating up the valvetrain " is relative.
@douglash3129
@douglash3129 7 ай бұрын
Damn Daniel, you got smoke comin out my ears, Great stuff man keep it comin!!👍👍
@powellmachineinc3179
@powellmachineinc3179 7 ай бұрын
Lol, ty!
@strokermaverick
@strokermaverick 9 ай бұрын
Thank you, sir. I, appreciate you and your information!
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
You are very welcome
@timothyarnott3584
@timothyarnott3584 9 ай бұрын
This has to be one of the most enjoyable/in depth vids on cams i've ever seen......you explain quite well!!....i'm a Vizard nut, and love his tech, but even HE has not explained anything about the jerk curve, and i didnt know, i didnt know....haha....EXCELLENT content, and i'm a PROUD sub'r!!!...TY sir!!!
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
Glad you enjoyed it!
@mre1984
@mre1984 9 ай бұрын
I enjoy your videos. Keep ‘em coming!
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
💯, we appreciate you 🙏
@edsmachine93
@edsmachine93 9 ай бұрын
This is a very interesting subject. I for one Daniel, am into reliability and endurance. I do not like wearing parts out. I have fixed alot of heads that had to much spring pressure and and the possibility of to aggressive of a camshaft. While camshaft company X says their fast ramps are worth as much as 50 to 70 horsepower over the slower Y companies. It is easy to make false and unverifiable claims. Reliability and long-term Performance is my goals. I find that there are less problems in the long run. Thanks again, great video. Have a great day.
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
Absolutely 💯
@fomoco173
@fomoco173 9 ай бұрын
Great video, took me back to an hr long phone call I had year's ago with a cam designer (Harold Brookshire) who took his time trying to explain how it all works, lotta math involved.
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
Definitely, my grinder came from Harold
@JAMESWUERTELE
@JAMESWUERTELE 5 ай бұрын
This is amazing. I’m into bikes. I had a Honda 600RR in 2003. It would do 17,500 RPM. So the valves were opening and closing 125 times a second. I still can’t understand how it would do that without leaving me on the side on the road.
@ercost60
@ercost60 9 ай бұрын
Great info! Never heard of valve jerk before, but it makes sense as you explain it. TYVM Daniel!
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
Thanks for watching!
@johnteague756
@johnteague756 8 ай бұрын
I wanted to run this by you due to this video and your others about hydraulic flat tappet/cam failures. My thought is that the aggressive acceleration angle profiles are probably causing a lot of the failures, by making the tappet "dig in" to the lobe. I don't know if you are familiar with the old "rule of 47.5%", which is an over simplified method of gauging cam lobe/tappet angle for longevity. It states that the cam duration AT 0.050, divided by the TOTAL lift at the valve, ( i.e. 202° / .425 = 47.5%) must meet or exceed 47.5%. Most cams produced today are a lot more aggressive than that, then you add in someone that is not aware of the angle issues, who adds 1.6 or greater rockers and compounds the problem, even with proper break-in procedures. I know you have been checking for hardness, lifter and lobe face machining accuracy, and lately metal compatibility (which I think you have a great idea there). I'd love to see a video break-in test that compared the old school lobe vs new lobe style. Same lifters, same grind on cam, with only the lobe acceleration being different. Heck, you could probably have a third contestant being an old school lobe angle/lifters being broken-in using only oil (with the similar amount of zinc used back then. No break-in lube etc. ). I bet it would survive. I thank you for your diligence in trying to solve this problem. I hate to see people lose loads of money and time due to these problems. Most are probably on tight budgets and some cannot afford the roller lifter route. Most of all, I hate to see younger gear heads give up the hobby after one of these disasters. Let's see if we can bring back the fun and love of automotive DIY. Thahks
@ryno6101
@ryno6101 4 ай бұрын
Great advice ❤
@powellmachineinc3179
@powellmachineinc3179 4 ай бұрын
Glad you think so!
@patrickwendling6759
@patrickwendling6759 7 ай бұрын
Thank you for your knowledge and video's USA 🇺🇸 USA 🇺🇸
@kelleysimonds5945
@kelleysimonds5945 7 ай бұрын
Really good and informative content.
@gfbemc0256
@gfbemc0256 7 ай бұрын
Excellent video. Please make more videos about your camshaft knowledge.
@brianalbrecht4423
@brianalbrecht4423 6 ай бұрын
outside of duration being how long the valve stays open & lift being how much the valve open's( in thousands of an inch) & your center line being were the cam maker wants(or recomends) the cam to be timed 4 your application...ie. 4 degrees advanced /4 degrees retarted) most people dont know more than that...! or understand more than that...!..in 40+ years with cars I have never herd the term "jerk cerves" used...even by engine builders...?..the cam can make or break the build.....i would like to understand it "better" but dont know if i have enough of the gray matter needed...?..to designe a cam/lobe profile that "works"...is true talent...!..!..IMO....thanks for a good video...wouldent mind see'n more...thanks again...
@powellmachineinc3179
@powellmachineinc3179 6 ай бұрын
Absolutely 💯
@Anthony-nw5zv
@Anthony-nw5zv 9 ай бұрын
You're right, I guess I really don't know squat about cam design. Great video by the way 👍
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
Lol, I know how u feel
@kisoia
@kisoia 9 ай бұрын
Good discussion, cams are way more complicated than most people realize. Thanks for the video :)
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
Glad it was helpful!
@jimgandee2570
@jimgandee2570 9 ай бұрын
Damn, there’s just so much to know! Thanks for sharing!
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
Absolutely
@kylemilligan752
@kylemilligan752 7 ай бұрын
Modern cam manufacturers are betting on stupid acceleration rates, hoping better valve springs will control them. They are hoping for the last 10hp to be advertise on the internet with no repercussions from the valvetrain/lifter damage
@AmosMoses-Mr.Gator28
@AmosMoses-Mr.Gator28 9 ай бұрын
I like your explanation👍🏻. Adam from Cattledog Garage sent me over here. He shared your video and he said you provide good information so I gave you a sub. I see with Adam sharing your video you hit your 3000 subscribers mark, congratulations sir. 👊🏻😎🤘🏻 I look forward to more videos.
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
Awesome! Thank you! We really appreciate it!!
@northgeorgiagaragedoor568
@northgeorgiagaragedoor568 9 ай бұрын
smooth is power. well done
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
Ty!
@v8packard
@v8packard 9 ай бұрын
It's easy to see from the jerk curve that your grind took a little out and softened the motion over the nose. It makes perfect sense, especially if the cam was originally grpund in a high production environment. Off the base circle might be a little more surprising, but when you consider too many people design cams that close too quickly these days, often just reducing an opening velocity rather than producing a proper closing, your jerk curve makes sense all around.
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
Great point!
@bobbyhackney988
@bobbyhackney988 9 ай бұрын
Excellent information
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
Glad it was helpful!
@randythompson6494
@randythompson6494 6 ай бұрын
Awsome!
@powellmachineinc3179
@powellmachineinc3179 6 ай бұрын
Ty!
@The340king
@The340king 9 ай бұрын
Polynomial equations are the ticket. There’s a lot of factors to consider. Some things that you think will work, don’t and some that shouldn’t work well, do. There are maximum levels of velocity, acceleration, jerk, and others in increasing order. It’s how those factors are manipulated that make up the lobe curve. The thing you have to remember is that the rocker ratio amplifies the factors like acceleration and jerk. The compressibility/deflection of the components reduces the impact. Then there’s the vibration component where you don’t want to excite the natural frequencies of the system. Every component has a natural frequency and the combination has nodes due beating that need to be considered.
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
Yes, it's my understanding that pretty much the standard is 7th order polynomials, and definitely rocker ratio multiples, 1 thing nobody thinks about is adding rocker ratio also multiples spring pressure thar the lifter sees and can get very excessive with high ratios.
@The340king
@The340king 9 ай бұрын
@powellmachineinc3179 the trade off, especially on high test roller lifter applications, is that the front side elements don't move very far or very fast. That reduces the rocker side momentum and thus the force required to control that motion. That's where the higher rocker ratios really pay off. Things like keyway bucket lifters really reduce the mass needed to be controlled. If it weren't for the lobe limit, I would think a similar approach would work with solid flat tappet stuff. The cam lobes would have to be ground with rocker ratio in mind.
@billytarpon9871
@billytarpon9871 7 ай бұрын
GREAT VIDEO I think from what i've read conical springs sound good , they're supposed to snap shut quicker and help with loft and maybe that jerk curve. and this with less spring rate. the only ones i've found with a low rate are elgins rv 9937. what do you think?
@wayneskelly4297
@wayneskelly4297 9 ай бұрын
I read a Harvey Crane article years ago where he referred to .020 .050. and .200 as Snap Crackle and Pop. 😊 Great video....thanks for taking time to help explain whats going on. Just wondering......would the jerk curve be related at all to the stone condition? As small as those bumps looked I was curious if it was maybe stone "chatter"?
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
Actually what ur talking about is intensity, the derivative of jerk is snap, the derivative of snap is crackle, but pretty much nobody goes beyond Jerk any more, but intensity is a very good indicator of how "fast" a lobe is
@v8packard
@v8packard 9 ай бұрын
Not to step on Daniel's toes, to answer your question chatter from a grinding wheel is far, far coarser than than the resolution of the jerk curve. If you break the lobe down into segments (called splines) where movement is drastically changed, that is where you get jerk.
@Mountainsidehomestead
@Mountainsidehomestead 7 ай бұрын
Did I hear you say you had a cam doctor? Here’s a question for you. I have an old General kinetics cam that I ran years ago would it be possible to use the cam doctor to get all the info off the cam? The cam has a wiped lobe but I’ve held onto it for years hoping to find a way to get the specs off it and have a new cam made. Might be a flat tappet but made more power than anything I’ve ran across since.
@davem.539
@davem.539 5 ай бұрын
So what is a custom cam grind? Can a set of custom cams be made for my 3.6 pentastar? With a little more power.
@powellmachineinc3179
@powellmachineinc3179 5 ай бұрын
Yes, but you wouldn't want to pay the bill....
@davem.539
@davem.539 5 ай бұрын
So i am assuming it would start of with a raw piece of stock for each cam. Are we talking about $1000.00 each cam? @@powellmachineinc3179
@Experiment-cp1gj
@Experiment-cp1gj 9 ай бұрын
Is it true that in most cams they always have a certain amount of loft in them. I would also venture to say that rpm and valve train has a factor in that. I was told that all cams have loft in them there is no way around it by a engine builder.
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
Definitely not
@TheJohndeere466
@TheJohndeere466 9 ай бұрын
I had talked you before about grinding a cam for a pulling tractor. OUr tractor is running well and we won the points for the year but we are having problems with valves. We run solid roller lifters but I found out they ground hydraulic roller lobes on the cam. Could this cause the valves to tulip?
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
No,
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
Normally that is caused by excessive heat
@TheJohndeere466
@TheJohndeere466 9 ай бұрын
@@powellmachineinc3179 Any idea what would cause the valves to tulip? They are victory valves.
@TheJohndeere466
@TheJohndeere466 9 ай бұрын
@@powellmachineinc3179 Thanks for the reply. It could be heat but we never run over 1350 exhaust temp. It does have really high cylinder pressure and we are running a lot of water for water injection. It uses almost as much water as it does fuel. Im wondering if it could be hydro locking to an extent.
@jimgandee2570
@jimgandee2570 9 ай бұрын
A broken valve spring, or a weak spring(s), can cause valve tulip as the valve can tend to float due to lack of closing spring pressure. There are other causes as well.
@BEANS-O-MATICtransmissions
@BEANS-O-MATICtransmissions 9 ай бұрын
I don't know if you watch Engine Masters but, they just had a similar explanation of what you just did. On a white board ! Lol Season 8 ep7
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
I don't, but will check it out
@jkdwayne
@jkdwayne 9 ай бұрын
Engine master is not the huge information hub everyone thinks it is.
@theshed8802
@theshed8802 9 ай бұрын
Set on kill = killed camshaft and killed wallet
@powellmachineinc3179
@powellmachineinc3179 9 ай бұрын
Definitely
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