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Complete DIY Guide - Building Custom Shaped Lithium Batteries

  Рет қаралды 121,665

EbikeSchool.com

EbikeSchool.com

Күн бұрын

Пікірлер: 293
@hansondesignsystems
@hansondesignsystems Жыл бұрын
That was amazing. Thank you. I have been a survival concept person since the military, I love how you tackle a project. looks like that fit like a glove well done. Beautiful Sir.
@dumsterdave
@dumsterdave 7 жыл бұрын
Huge fan Micah! The ebike world needs more people like you.
@rjblackburn2364
@rjblackburn2364 6 жыл бұрын
RJB 1 second ago This is one of the best elemental and straight forward DIY battery building tutorials that I have experienced to date. Very professional and considerate.
@markfrazier1370
@markfrazier1370 3 жыл бұрын
Excellent Micah. Your method of teaching is precise showing every step of the process for building a custom battery pack. I really enjoyed and much needed this video to help with my project. Thank you for sharing your knowledge!!!
@billburkart9087
@billburkart9087 5 жыл бұрын
I'm over 60 years old and just found your channel. It was very interesting and I am glad I found it. I will admit that it was not easy to follow but nothing new ever is. nice work
@PoetrySeattleChiraq50
@PoetrySeattleChiraq50 Жыл бұрын
thank you so much.. im looking forward to buying or donating for the book.. 1st class presentation... I was just blessed with an apartment...(low income) Formerly homlesas since 2017. When my honey went into eternity . R.I.P (Angelina Dennis. So i'm determined to show the world, especially those down but not out; how to Recycle what post covid throw aways. I've worked very hard on scavenging parts for over 2 years, and hiding them in various places. I just moved in 2 weeks ago, and i just retrieved my bike frame, closed my u-haul space. and evenlost almost everything i stored. But I was blessed to hold on to the bike frame , the motor, and the failed 36V battery with bms. All this is so new and exciting to me. People are laughing when i tell them "I'm building and electric car upstairs" Your video was the first of its kind To address the complexity of E-batteries. I was way off, thank u for real clairity. 10 toes down info... Poetry Seattle
@ginnynewman317
@ginnynewman317 7 жыл бұрын
This was fantastic! I build/convert bicycles to electric in Denver, CO and my plan is to also build decent batteries to fit in the frames of client's bikes. You are a huge help in my education! Thank you!
@henlofren7321
@henlofren7321 3 жыл бұрын
if you're building larger odd shaped batteries (like 16s12p) where you need the positive and negative in a specific spot I suggest using a SAT solver or some mapping algorithms to build a graph with minimal nickel strip use. I kept failing to do this on paper efficiently until I just put in the effort to encode it as a SAT problem.
@marthamryglod291
@marthamryglod291 Жыл бұрын
I'm a rank beginner with things like that but I need to build a 20s5p battery in a triangle shape. Could you please add some more info to what you've said here?
@heardandtested
@heardandtested 7 жыл бұрын
I don't regret subscribing to this channel because am also an 18650 geek.
@kyleniedermeier6651
@kyleniedermeier6651 7 жыл бұрын
Micah, thanks for making yet another great DIY video for us all to learn from! These are the types of quality videos that we have all been looking for, with the in-depth explanations and quality video for us to follow along with! You are an inspiration to the entire DIY ebike community!
@bdbrodog
@bdbrodog 3 ай бұрын
I'll most likely never have the stuff to build a battery, but man what a cool video.
@hankmoody5514
@hankmoody5514 3 жыл бұрын
Dude you're so smart. I'm excited to build my own massive LiFePO4 battery
@cakrawalajingga
@cakrawalajingga Жыл бұрын
If you know what you are doing,not a problem, I can only follow the video, a quarter of it, the rest , I just ease my mind....but truly grateful to you Micah, gonna try out making my own battery pack since my ebike company don't have extra battery for it.
@melvinbelcher7606
@melvinbelcher7606 3 жыл бұрын
I hope too build my own batteries soon. Thanks for all your help
@fusrusty253
@fusrusty253 7 жыл бұрын
Finishing your DIY battery book and getting in to project!
@Kurib0
@Kurib0 7 жыл бұрын
You are amazing! I'm learning how to do everything in my E-Bike with you... And I now know even more than most of the sellers just by your channel xD
@ignaciovela4618
@ignaciovela4618 4 жыл бұрын
Did u buy his book for batteries(
@pdxric
@pdxric 5 жыл бұрын
Nice layout process and I liked how you broke it down to where they were in sets of 3.
@ravikanth1681
@ravikanth1681 4 жыл бұрын
Best method for building battery packs with uneven shapes..........very informative video sir.....thank u
@EDBPVIDEO
@EDBPVIDEO 7 жыл бұрын
You're a great teacher. I just built my first rectangular battery and will be doing a small reserve odd shaped one.
@MrDearCandy
@MrDearCandy 2 жыл бұрын
This hobby started out as saving for an already built e bike, after saving up and doing lots of research, I found it easier to build my own, and now, I find myself watching how to make the batteries for the e bikes lol. You can say im addicted, without ever being on an ebike cuz of indecisiveness.
@finrodm579
@finrodm579 7 жыл бұрын
Nice build and good explanation. One day I will make my own battery packs.
@miquelvaron4971
@miquelvaron4971 3 жыл бұрын
Thank you for your informative video. A bit over my head, but i am just learning and you are a good resource.
@SustainableCraig
@SustainableCraig 3 жыл бұрын
Really cool video. Came across your channel after reading your book. Great stuff!
@Cody196
@Cody196 7 жыл бұрын
Enjoy your videos and guided on how to build these battery packs. I plan on building me a 18s 6p battery pack to get the maximum power and range. Also will be building me a 4 wheel bike from scratch to put it on.
@jeanpierrelabonte2868
@jeanpierrelabonte2868 3 жыл бұрын
Yea! You’re making this very easy!
@derekmcdonald5658
@derekmcdonald5658 7 жыл бұрын
Hi could you make a video about how many cells and parallel/series connections to make battery's of various common sizes, for example 36v, 48v, 52v and 10ah, 20ah 30ah ? It would be so informative for guys like myself who are new to this and trying to learn the basics of ebike battery building. Great channel by the way I've learned so much already
@rajamatta5867
@rajamatta5867 5 жыл бұрын
Hi you are doing really great job and educating the ones who are curious to know and learn about lithium cells and packs. I would like to ask you the below doubts 1. If we are using protected cells in battery packs still we need bms in pack. 2. Please give more light on cell charging cycle and life. If we are not discharging to minimum voltage and charge before that is it going to increase life cycle.
@joefreitas2100
@joefreitas2100 7 жыл бұрын
Excellent video, I really appreciate the effort and attention to detail you put into your content. I'm really starting to follow your videos as I'm looking to make a larger 48V battery pack with more max current output for a large PMDC motor scooter project. I'd love to see a video for something with more power than an e-bike! Keep up the great work!
@dalehall7139
@dalehall7139 7 жыл бұрын
Another great video Micah. BTW, I had a copy of your diy battery build book on my laptop that decided to check out on me last week. If I'm lucky enough to win I'd prefer a hard copy so as to not have to risk losing it to electronic failure. Thanks and keep up the good work!!!
@siambobe1
@siambobe1 7 жыл бұрын
Very Useful to see how you can max out cell count and still be safe on current load. Would love to see you build (2) 6s batteries without BMS; just balance wires so you could use a cheap 6s balance charger. Then show them connected in series to overvolt a 36v battery to to 43.2v
@kernhamilton553
@kernhamilton553 4 жыл бұрын
Love your teaching bud
@Rangieh
@Rangieh 2 жыл бұрын
Thanks a lot! I love watching your videos, i learned a lot! God bless!
@uiteoi
@uiteoi 7 жыл бұрын
This is really well explained, thank you. I wonder how much heat builds up in these foam and heat shrink wrapped packs during charging and heavy usage especially under high outside temperatures. Can this reduce the life of the packs and what options are there to help keep temperature at optimal levels?
@MrNigel1340
@MrNigel1340 7 жыл бұрын
Thank you for another excellent video on battery building, the gaps in my knowledge of E bike battery building are slowly but surely being filled, regards Doc Cox.
@vidzilla1
@vidzilla1 3 жыл бұрын
Wow great video. Love the attention to detail. Your the man 🤜🏻🤛🏻
@scotscub76
@scotscub76 4 жыл бұрын
So helpful thank you. I've been wanting to try making my own battery for a while.
@Rihtwise1208
@Rihtwise1208 7 жыл бұрын
That's an awesome idea to add a pull handle!
@BrunoPOWEEER
@BrunoPOWEEER 7 жыл бұрын
Another awesome "HOW TO" / "STEP BY STEP" video from Micah... ohhh yeaahhh!!! You rock dude!!! =]
@chrisduke3251
@chrisduke3251 7 жыл бұрын
Yep! First two stops for me every day after work is the Micah and ElectricBike! Powwwweerrrr! What do you have for us next Bruno?
@EbikeSchool
@EbikeSchool 7 жыл бұрын
+CheapVlog Yea I didn't even even realize it till a year and a half ago or so when I looked closer at the GA cell data sheet's graph. I guess thats why they don't list a cycle life number and just give you the graph. So you have to investigate yourself...
@RodrigoVzq
@RodrigoVzq 6 жыл бұрын
ElectricBike you write how you talk
@MLBYERZ
@MLBYERZ 4 жыл бұрын
EbikeSchool.com So... does this method work when building a bomb? *Kidding* *Seriously though, would you recommend wiring the 18650’s in parallel or series when making an external, rechargeable battery for iPhones and other gadgets one may need to recharge?*
@lucitapaderonhall9173
@lucitapaderonhall9173 4 жыл бұрын
I love your presentations. You make it simple to do. Thanks!
@MechielKfetaka
@MechielKfetaka Жыл бұрын
Thanks so much man... I have learned so much.. I hope to see more of such videos
@josephconrad5692
@josephconrad5692 3 жыл бұрын
Great video very informing visual is so much better for me
@ZlamDanZ
@ZlamDanZ 7 жыл бұрын
Micah is one of the best! Always good information.
@nealdsales1270
@nealdsales1270 5 жыл бұрын
Thanks Micah. Great easy to follow presentation. There is an agent for those cool click in holders here in New Zealand so I'm going to buy a set and build a booster battery for my e-bike, Thanks again. Now I know how!
@derrickrowe5169
@derrickrowe5169 4 жыл бұрын
This is the first time I have Subscribed and commented on a video. I really enjoyed your video (easy to follow) and links. I am confident that I can now take on my battery assembly for my multiple 4H robotics projects. Thanks so much.
@cubaser
@cubaser 7 жыл бұрын
Great job Micah - You make it look so easy - Thank you
@richardaffonso
@richardaffonso 7 жыл бұрын
Diy lithium batteries. Love your videos. So helpful!!
@garethjones6711
@garethjones6711 7 жыл бұрын
I'm in two minds whether to use 18650 or 26650 batteries on my build, the basics for the build will be the same - its mostly a question of cost vs size. At the moment - I can source a 26650 for £5.95 (4500mAh) , whereas the cheapest LG MJ1's are £5.05 (3500mAh ). I'm on a tight budget - I intend to get both the books as I'm sure this will help me build my project cheaper. Great videos Micah keep them coming =)
@pavlossoultoukis4448
@pavlossoultoukis4448 7 жыл бұрын
Get panasonic you if you intrested on lasting longer 800+sicles mj1are good but degrade faster.
@pavlossoultoukis4448
@pavlossoultoukis4448 7 жыл бұрын
I found out 2665 more exp so dont use them unles u wona spend allot.
@PentaxLife
@PentaxLife 7 жыл бұрын
Great video on a 36v @ 12ah what kind of time limit should I get its a 350w motor ? Ran bike for 40 minutes and the pack was warm to hot is there a bad cell? Thanks for the help.
@aravindma2209
@aravindma2209 7 жыл бұрын
Hey Gareth! Go for 21700 or 20700 sized cells. They are worth the money!
@dalehall7139
@dalehall7139 7 жыл бұрын
Aravind Nair Where do you source the 2170 cells?
@nfineon
@nfineon 3 жыл бұрын
Wow bro im so impressed with the way you wrap your batteries effortlessly, and you slide your packs in perfectly! I bet you have no problems strapping rubbers on either... when you want to, errm discharge your own batteries ;p
@christopherjohnchilds805
@christopherjohnchilds805 2 жыл бұрын
Great video fella, keep up the good work👍
@advantageflooring893
@advantageflooring893 5 жыл бұрын
Great info. I just started harvesting batteries to make big cells for a laser project. I need to learn more about the way they are joined in series or parallel
@saygnileri1571
@saygnileri1571 4 жыл бұрын
It became from an ugly shape to a very cute shape. Nice job !!!!
@kuyasam7631
@kuyasam7631 6 жыл бұрын
Thank you for step by step demo!
@alvaro600hornet8
@alvaro600hornet8 7 жыл бұрын
Good morning, great job, I'm crazy to win this book !!! I'm Brazilian, and I'm watching all your videos, very good parabens !!! Two years ago I'm riding e-bikes. Thank you for your explanations !! Big hug friend....
@WesleyBlom
@WesleyBlom 4 жыл бұрын
Wow this is a cool video... I think I might be drooling
@linuxpilot183
@linuxpilot183 2 жыл бұрын
Excellent video!
@etechie1
@etechie1 5 жыл бұрын
Well done video. I am very impressed with the information and delivery. I will be using this to aid me in building of a battery cell pack for my e-bike. Thank you very much for a well delivered tutorial.
@adriansubaru
@adriansubaru 7 жыл бұрын
Great video, Micah, you're a great source of info for the DIYer. Many thanks, Adrian.
@OvertheWheels
@OvertheWheels 7 жыл бұрын
Really nice video. I am looking to build my first ebike and the videos are helping a lot. Thanks.
@waynewilliamson4212
@waynewilliamson4212 3 жыл бұрын
Old video, but the down side with hot gluing is that if a cell fails, you have to break everything apart.
@kilou5955
@kilou5955 4 жыл бұрын
Great video! Just one point: not sure if this was already addressed in the comment (didn't read the whole 231 comments...) but when you add a second nickel strip to "beef up" the connection for a cell that's not directly connected to the next group of cells, you did effectively double one of the parallel connection. But shouldn't you also (or rather) "beef up" one of the series connection ? I mean if cells 1 and 2 have a direct connection to the next group of cells while cell 3 has not, you beefed up the connection between cell 3 and cell 2 but you should also beef up the connection between cell 2 and the next group of cells. If your pack must provide 15A and you only have 2 nickel strips for series connections, each strip will carry 7.5A, which is still acceptable for a 7mm wide and 0.15mm thick nickel strip but at the top of the acceptable range. So basically, rather than doubling a parallel connection, shouldn't you just double one of the series connection instead?
@inaspin69
@inaspin69 4 жыл бұрын
Needed information thanks for making the books available.
@bFlattheOriginal
@bFlattheOriginal 7 жыл бұрын
This is exactly the video I was hoping for next! Thank you Micah!
@HiTecHoBo
@HiTecHoBo 5 жыл бұрын
I’m planning on 52v - 17Ah with GAs that will sandwich the down tube because the main triangle is too small to fit them all inside. They be encased in a poplar frame with ply sides.
@christopherford4940
@christopherford4940 7 жыл бұрын
Great video - you just sold me on both of your books and every tool you used - you make it it look fun and completely no-stress! (is the spot welder 110 or 220)
@EbikeSchool
@EbikeSchool 7 жыл бұрын
Mine is 220V. I've heard the 110V ones can sometimes be finicky.
@aravindma2209
@aravindma2209 7 жыл бұрын
Quick tip: Solder the balance leads or the discharge wire onto the nickel strips and then spot weld them to the batteries. Hence, no heat to the batteries.
@EbikeSchool
@EbikeSchool 7 жыл бұрын
Yep, that's in my book. It's just that I forgot to do that before the welding on this battery!
@vva007
@vva007 7 жыл бұрын
Smart and cute little battery pack, lots of things learn from your video. In India price of 18650 cells are on higher side, so dropped planning of battery pack. Even varzend not provide 18650 lgmj1 cells in india
@jLO7422
@jLO7422 7 жыл бұрын
very helpful for begginers..
@danjarrett
@danjarrett 7 жыл бұрын
Fantastic. Wonderful How to Video. Thanks For Sharing Micah.
@iykmoses
@iykmoses 5 жыл бұрын
Your videos are simple and direct to the point. So much to learn from it. I have an electric scooter with a brush motor, its rated 24v as it uses two ups lead acid batteries rating 12v 10A each. Can i run the scooter with same battery rating as you have built here?
@jerryhealy3962
@jerryhealy3962 6 жыл бұрын
Very well done and informative. Thanks for an invaluable presentation!
@kurddata5228
@kurddata5228 6 жыл бұрын
Hello. I have 3 beautiful questions: 1. Can I use battery holders instead of connecting the terminals of a battery cells, then join the wires + -? 2. Is it necessary to use BMS while the batteries can be pull out and being charged with Li-ion Battery Charger? 3. Can ESC used in RC projects be an alternative to manage the outgoing voltage and current of the battery? Thanks in advance for response!
@rtoebak76
@rtoebak76 6 жыл бұрын
I think the bms also prevents overdischarging. Maybe im wrong. Sort of 3volt cutoff. Interesting question.
@WesleyBlom
@WesleyBlom 4 жыл бұрын
Oh yeah and I want to buy that book
7 жыл бұрын
Very nice!!, now i need to find a bigger bag for my 48V battery
@thinkfx3078
@thinkfx3078 5 жыл бұрын
So glad I found your videos there so clear, do you recommend scraping from laptop batteries or buying for best results? You've got my sub .
@manp1039
@manp1039 4 жыл бұрын
i enjoyed this video. I am explloring opening up a 36 volt lithium battery i have that i know has one or more cells that are not charging or are low charge.. I am thinking of getting the DIY lithium kit to put it all back together. I also want to sort out creating a USB out port for the pack to recharge cell phones etc. And I am also xploring builing a 5s or 48v pack for the same ebike to give me more speed. .. perhaps also building 2 packs to i have increased range capacity when i need it.
@farmboycharlie6543
@farmboycharlie6543 Жыл бұрын
Sweet job!!!
@TacoXL
@TacoXL 6 жыл бұрын
Thanks for the videos, I picked up your book too. Time to get started!
@rtoebak76
@rtoebak76 6 жыл бұрын
You did a great job explaining what you were doing. I like the details. So you are saying these batteries can pull 5amps. Making a 48v and pulling 25 amps for the motor would be 5 in a row. Maybe 6 to make it saver? I will be watching this one again soon. Thanx buddy :-)
@theman-jo4rr
@theman-jo4rr Ай бұрын
is direct welding cells touching eachother safe or are plastic snap together brackets worth investing in?
@iznogudsurfer5911
@iznogudsurfer5911 7 жыл бұрын
Very good HowTo, why do you use a BMS and not a loader with balance lead support?
@harmonic75
@harmonic75 5 жыл бұрын
Cool. I would be very interested in reading your books :)
@MrYUBLUE
@MrYUBLUE 7 жыл бұрын
Wow these videos you make are really helping. keep it up!
@haristhunder
@haristhunder 5 жыл бұрын
Awesome video
@TheronChaplin
@TheronChaplin 7 жыл бұрын
Cool! That answers a lot of questions I had floating around in my head :D
@jynkotech
@jynkotech 5 жыл бұрын
this video is very beneficial to beginners keep it up
@tejomilenario
@tejomilenario 7 жыл бұрын
Hey mate, you are doing great job. I will love to make my first ebike with the purpose of primary way of transport. Already watched all your KZfaq videos and hopefully I can get the book. Thanks a lot for share!!
@ronseth1225
@ronseth1225 10 ай бұрын
I dont see why not i used mne to get me around just keep in mind most premade batteries will only take you to a certain range befor youre out of juice and have to crank it manually
@ScottGMerritt
@ScottGMerritt 7 жыл бұрын
Excellent information. I love your videos. Thanks ever so much!
@vijay1808able
@vijay1808able 3 жыл бұрын
Hi Micah, by the series bus. Are those fuses because the series connection are alternating but these things goes between those 3 parallel cells. Could you please clear on that. to be more clear I am talking about the 8 figure like connections of the Nickel strips.
@luisfernandes4145
@luisfernandes4145 7 жыл бұрын
Hi, nice video! I'm a mechanic maintenance technic in a company called Coficab, and i have a Honda NSR 125 R, with 30 bhp and broken ignition. You gave me the idea to de ICE'it. I guess it would not be so hard to do, i would need a 20 kw motor, a battery, a charger and a drive...
@steveplowman4005
@steveplowman4005 4 жыл бұрын
Great concise info enjoyed your DIY Lithium battery book a great resource, cheers
@user-pr3gu3gv4i
@user-pr3gu3gv4i 4 жыл бұрын
I like your video! Thanks for helping us layman understand lithium batteries and their construction. Now for my question :-) I have a newer Smart Electrician(Menard's Brand) LED light with a Samsung 3 cell 11.1v 2200mAH 18650 pack that won't take a charge any longer. I couldn't find my charger for several months, and let the batteries probably get too low. I was told that I could possibly bring them back to life by charging them with a older non-lithium Ion charger for a short period of time. Is this possible, and if so what would would recommend for voltage, connecting, etc. Thank you, Al
@JoeStreet-ws1ro
@JoeStreet-ws1ro 5 күн бұрын
I got some 9900mah 18650 from amazon that price wasnt bad.a bank with them would be alot higher the standard batteries.i noticed that most battery packs use a cheap battery in their packs which seem to have lower mah rating.if you simply change your batteriee with these higher rated batteries you can double your capacity without adding any more batteries.wish i could post screen shots to show rhe defference between the batteries
@warrenkrup
@warrenkrup 3 жыл бұрын
Thanks Micah, this is great info.
@beusx
@beusx 4 жыл бұрын
great video! thank you so much!
@Inspironator
@Inspironator 7 жыл бұрын
Is it really helpful to have so many layers on a lack consisting of a bunch of metal cylinders? It seems like you are making an insulated oven and wouldn't the heat generated in the cells shorten their life?
@Xyphren
@Xyphren 6 жыл бұрын
it will but tool batteries are built covered in plastic. the trick is to not Gun it up hill 24/7 on the bike and the batteries will do fine.
@timwatson7948
@timwatson7948 6 жыл бұрын
Hey man I like your books sound like u really know what your doing the diy. Book
@jimmoore3652
@jimmoore3652 3 жыл бұрын
Please explain the power/charger connections for the BMS again.
@kamote4854
@kamote4854 3 жыл бұрын
How did you know what strip you are gonna use? What calculations? Where did un get the 15amps?
@sdreaver816
@sdreaver816 4 жыл бұрын
I have a question about how you decided which nickel plate to double up. It made sense in your drawing and initial explanation, but the actual pack you made doesn't match the drawing as far as where the double nickel strips are
@anthonyoconnell9389
@anthonyoconnell9389 3 жыл бұрын
Brilliant I wish I could do that maybe one day ☘️🥃💚👍
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