Cracked Telescopic Cylinder Weld Repair | Machining & Welding

  Рет қаралды 1,255,873

Cutting Edge Engineering Australia

Cutting Edge Engineering Australia

Жыл бұрын

We’re going to attempt a repair that we have never done before! In this video we need to repair a cracked double acting telescopic hydraulic cylinder that has a crack right around one end of the rod. This rod is from the ejector cylinder off a Caterpillar 657 Twin Drive Scraper. We show the step by step process to do the repair. First we start with the disassembly of the rod by machining in the lathe and we remove the head and inner tube from the rod. We then perform a dye penetrant crack test to check if the inner tube is cracked. We then complete the reassembly of the rod and weld the parts back together before TIG welding the end of the inner tube onto the cylinder rod. It’s another successful repair and we’ve saved our customer a lot of money with this one!
In this video we are using:
- TM-26120G Centre Lathe
- WIA 500i Weldmatic welder
- UniMig 200 AC/DC Tig welder
Join our channel:
We upload new videos every Friday at 5pm AEST! If you want to see more of our videos click LIKE & SUBSCRIBE! You can subscribe to our channel here: bit.ly/ceesubscribe
Join our Patreon community: / cuttingedgeengineering
To see more follow us on online here:
TikTok: vt.tiktok.com/ZSdHhtN4h/
Instagram / cutting_edge_engineering
Facebook / cuttingedgeengineering...
Official CEE Merch shop: www.ceeshop.com.au
Check out our AMAZON store and explore our favourite finds that we use in the workshop:
www.amazon.com/shop/cuttinged...
About Us:
Our channel is all about showing you real life machining work from our workshop on the Gold Coast Australia. We specialize in manual machining, hydraulic repairs and heavy fabrication for the earth moving, mining and civil construction industries. So if you're a machinist that wants to see some big gear in action be sure to subscribe to our channel right now. We upload new videos every week that show lathe machining, milling, welding and all the good stuff that comes from a machining workshop. If that sounds like something that you would enjoy seeing, then make sure to join us by subscribing!
Music: www.epidemicsound.com/referra...
#australianmachinist #machineshop #machinist

Пікірлер: 2 500
@CuttingEdgeEngineering
@CuttingEdgeEngineering Жыл бұрын
We're going to attempt a repair we've never done before! Hope you enjoy this one and we also celebrated the 10th birthday of the Safety Officer aka Homey Big Nutz this week 🐾🎉🎂 As you can see he had a great day 🤣👍 Follow us online here 👇🤳 TikTok: vt.tiktok.com/ZSdax3gNQ/ Instagram: instagram.com/cutting_edge_engineering Facebook: facebook.com/cuttingedgeengineeringaustralia/ Official CEE Merch shop: www.ceeshop.com.au
@Murphyslawfarm
@Murphyslawfarm Жыл бұрын
Rag man 🤣😂
@CuttingEdgeEngineering
@CuttingEdgeEngineering Жыл бұрын
@Murphy Law was giving KKK vibes 😅😬
@Murphyslawfarm
@Murphyslawfarm Жыл бұрын
@@CuttingEdgeEngineering 🤣😂🤣😂🤣
@donraptor6156
@donraptor6156 Жыл бұрын
Just looking at the complexity of the work I am amazed you can break even on a Job like that!
@marvindebot3264
@marvindebot3264 Жыл бұрын
Mate, who does your hard chroming? It's getting darn hard to find anyone these days. Oh, and who makes that cap/plug kit?
@azpcox
@azpcox Жыл бұрын
“I hardly do TIG anymore…”. Proceeds to do perfect TIG welds. This really was a great project. No one wanted to touch it, I’ve got nothing to lose, but your hunch was right! That new customer will for sure be coming back.
@photonphil873
@photonphil873 Жыл бұрын
I was thinking the same thing! That TIG is beautiful!!!!!!!!!!!!!!!
@fredjacobs164
@fredjacobs164 Жыл бұрын
He got a little hot on the tig you can see he burned through on the inside.
@orestwitiw213
@orestwitiw213 Жыл бұрын
I was an apprentice welder and had a chuckle and said he didn’t do much Tig and then as you said bangs out a perfect Tig weld🤣
@mauricematla8379
@mauricematla8379 Жыл бұрын
Perfect ? No. Adequate? Yes, more then THAT even.
@Stefan_Dahn
@Stefan_Dahn 11 ай бұрын
​@@mauricematla8379Second that.
@davidgramsay
@davidgramsay Жыл бұрын
now this is an epic episode, it has a "Nobody would even attempt this repair so I told them to hold my beer" moment and wife jump scare where Kurtis barely even flintches
@BearGriz72
@BearGriz72 Жыл бұрын
My thoughts exactly! Plus, now that he's done it, and pretty much the entire planet can see it, anyone who has a similar failure will be knocking down his door... lol
@st3althyone
@st3althyone Жыл бұрын
Also, don’t forget Karen making fun of his “I’m going to attack this crack” in the bloopers reel at the end. I was ROFLMAOing myself non-stop, hilarious!🤣🤣🤣
@tfr128
@tfr128 Жыл бұрын
He more than barely flinches it's easy to see but whatever, were all only human and frights can make us jump. What I find amusing and sad is the way you and others seem to think he is some kind of superhero with all the over the top praises. Too much as far as I'm concerned. You all probably think he is just marvelous in every facet of his life and can do no wrong anywhere ever.
@56Nine
@56Nine Жыл бұрын
@@tfr128 and the channel/site showing your work is where? I would love to compare.
@tfr128
@tfr128 Жыл бұрын
@@56Nine I ain't got shit!!
@bobdavis5216
@bobdavis5216 9 ай бұрын
I believe that you’re “easier for the next guy “ ethic is one reason for your success. Refreshing in this day and age.
@stephenmeeks684
@stephenmeeks684 5 ай бұрын
How does it feel to be the leader of a new generation of machine mechanics? Your example of a strong work ethic and onscreen presentation politeness makes me proud. Thank you.
@MrRevell13
@MrRevell13 Жыл бұрын
“Doesn’t do a lot of tig welding these days”, precedes to lay down a damn near perfect tig weld
@nathancummings7185
@nathancummings7185 Жыл бұрын
yes agree, but... from a tig welder myself, too slow not enough amps, has alot of peno on the inside. could tell as soon as he started welding
@bengtabelsson9727
@bengtabelsson9727 Жыл бұрын
Could have used a argon shielding on the root side of the weld, sop in tube welding, but...
@nathancummings7185
@nathancummings7185 Жыл бұрын
Can but have to run even more amps
@killuminati2112
@killuminati2112 Жыл бұрын
From my experience the guys that are humble and downplay their ability are the best welders. It's the guys that say they're hot shit you gotta watch out for because most of the time they can't walk the walk.
@MrRevell13
@MrRevell13 Жыл бұрын
I’ll be honest here guys I can’t weld to save myself, don’t have any form of welding equipment and have never been taught anything about it, I’m sure you’re right things could have been better but to my layman’s eyes it looked great.
@sadmule
@sadmule Жыл бұрын
For "not tig'ing much anymore" still got a damn steady hand.
@Intermernet
@Intermernet Жыл бұрын
Yeah, slightly annoying :-) "I don't use TIG much anymore..." Proceeds to create a weld most welders would stick on Instagram.
@TokyoCraftsman
@TokyoCraftsman Жыл бұрын
My thinking exactly!
@humaux8457
@humaux8457 9 ай бұрын
Always good to earn the reputation as the man who can fix things well that others won't even attempt to fix.
@jeffryblackmon4846
@jeffryblackmon4846 Жыл бұрын
Kurtis' knowledge of the Cat models and their hydraulic cylinders' operation is extraordinary. Much respect to your welding and machining, and the camera work is great as usual, Karen. Homie's party cake didn't last long. He tore through that little pig in no time. Dogs usually do that! I enjoyed your presentation.
@PG-ku9qd
@PG-ku9qd Жыл бұрын
Kurtis, Karen's reaction when the cylinder separated was effing hilarious. Karen, so glad you left that moment in. Absolutely love the channel. It's so satisfying to watch someone who knows what the hell they are doing. Double thumbs up, mate!
@markschweter6371
@markschweter6371 Жыл бұрын
krawist ! 😁
@avoirdupois1
@avoirdupois1 Жыл бұрын
@@markschweter6371 11:08 Kurtis was like- Yep, good on ya. And Karen...
@jackiemay9471
@jackiemay9471 Жыл бұрын
i bet she cut some and left a bit
@jimmartin8853
@jimmartin8853 2 ай бұрын
Bet she peed herself a little when that internal cylinder dropped. hahaha
@user-di4bt7qu2i
@user-di4bt7qu2i Жыл бұрын
As I watch this, I'm thinking what a luxury it must be for the mine maintenance guys to have a world-class repair/fabrication shop just down the road. It must save them a lot of stress. Happy Birthday Homey!
@joso5554
@joso5554 Жыл бұрын
It also must have saved them a lot of money and time waiting for a replacement part…
@HappilyHomicidalHooligan
@HappilyHomicidalHooligan Жыл бұрын
@@joso5554 The Maintenance Shop doesn't tend to care about the costs... They pay whatever it takes to get the equipment back in service as soon as possible... The FINANCE Department on the other hand, cares a great deal about how much Kurtis can save them by repairing the parts instead of having to buy new ones from the Dealership...
@orppranator5230
@orppranator5230 Жыл бұрын
@@HappilyHomicidalHooligan Semantics.
@jumbleman
@jumbleman 4 ай бұрын
..The man continues to amaze me.... what a true "caring" CRAFTSMAN.. !!
@ofdlttwo
@ofdlttwo 9 ай бұрын
You HAVE TO keep bloopers at the end! everybody loves them.
@nickjanssens
@nickjanssens Жыл бұрын
This has been one of your most watchable episodes, keep them coming, a masterclass in doing a job right.
@seagullsbtn
@seagullsbtn Жыл бұрын
I don't know why KZfaq offered me your videos, but I'm glad they did. Addicted to watching your amazing workmanship. And Homey BN big smile!
@CuttingEdgeEngineering
@CuttingEdgeEngineering Жыл бұрын
Thanks for watching!
@pootmahgoots8482
@pootmahgoots8482 Жыл бұрын
Those TIG welds are a work of art.
@dentmastersofnymichael3316
@dentmastersofnymichael3316 Жыл бұрын
My father was an engineer at caterpillar tractors in Mossville Illinois USA and I worked at the plant for a while. Pretty cool to see the big parts taken apart and put back together with such skill Awsome
@mauricematla8379
@mauricematla8379 Жыл бұрын
I mean does it really matter if the part happens to be larger ? Engineering wise a smaller part may be way more interresting.
@eriklarson9137
@eriklarson9137 4 ай бұрын
@@mauricematla8379 Unless you are impressed with big things.
@mauricematla8379
@mauricematla8379 4 ай бұрын
@@eriklarson9137 Basicly never grew up then.
@st3althyone
@st3althyone Жыл бұрын
Happy birthday Homey! I hope he has a great day. He always looks so excited to be with you guys. Thanks for always bringing us the best content, Kurtis. Your videos are always enjoyable because you walk us through all your methods and why you do it that way-much love from South Texas. Stay safe, mate! Edit: Someone needs to tell Safety Officer Homey to take it easy on those poor piggies. 😬🤣🤣
@CuttingEdgeEngineering
@CuttingEdgeEngineering Жыл бұрын
Hey mate! Homey had the best day enjoying all his favourite things 🐾🎉 glad you enjoy the videos thanks for your support
@tabajaralabs
@tabajaralabs Жыл бұрын
or bring him more piggies :D
@st3althyone
@st3althyone Жыл бұрын
@@tabajaralabs That works too! I'll be sending him some toys or treats soon, I hope he enjoys them like our doggo.😬🤣
@NONAME-yw7kh
@NONAME-yw7kh Жыл бұрын
Beautiful job of welding up that cylinder, especially the final tig job at the end on that thing tube, with out distortion, very nice!!
@theoldbigmoose
@theoldbigmoose Жыл бұрын
Hard to believe Homey is 10 already! ... seems like just yesterday we met him!
@markgoddard2560
@markgoddard2560 Жыл бұрын
That’s one happy customer you have for life - sharing risk with the customer and going the extra mile is the basis or trust and professional workmanship. Great work.
@Gamerock82
@Gamerock82 Жыл бұрын
Very well said.
@dirtfarmer7472
@dirtfarmer7472 Жыл бұрын
I think that it was 9,000$$ the time, 3 months, was more expensive than the $$$
@prestoisakilla813
@prestoisakilla813 Жыл бұрын
theres no amount of money in the world that you could pay to learn the shit this guy knows. truly an expert craftsman, knows what hes doin/talking about and does shit right. carry on my friend. amazing work.
@Poverty_Welder
@Poverty_Welder Жыл бұрын
nah there is an amount. just no one who has that kind of money wants to learn this.
@LivingTheDream21
@LivingTheDream21 Жыл бұрын
Man you are so neat, organized, and meticulous. You are like a surgeon when it comes to mechanical repair. I know so many who just wings it or butchers it. All your work is so clean. It's better than sending it back to the dealership!
@flynnflakable
@flynnflakable Жыл бұрын
Your videos are always enthralling. Every time I get to the end of a video, I'm surprised it's already over. Obviously, Kurtis is a mechanical genius and his work ethic and attention to detail are second to none, but Karen does an excellent job filming, and I assume editing the video as well. The shots always seem to cover exactly what I want to see and rarely do I ever find myself wishing for a different angle or feeling like I missed out on something. The clip lengths are perfect as well, showing enough to fully illustrate the current process, but not so much that I get bored and my mind starts to wander. It's easy to appreciate what goes on in front of the camera, but you have to sit back and think about all the things you didn't think about while watching the video to appreciate what happens behind the scenes. Thanks to both of you for your continued excellence! Oh, and happy birthday Homeless! You did a great job demolishing that squeaky toy.
@CuttingEdgeEngineering
@CuttingEdgeEngineering Жыл бұрын
Hey mate wow thanks for the great comment we both appreciate it and always glad to know the video content is being enjoyed. It definitely takes a lot of effort to make the videos so we do appreciate the support!
@andrewkoetz3933
@andrewkoetz3933 Жыл бұрын
Gotta love the outtakes at the end.
@barillius
@barillius Жыл бұрын
Who else wants to know what the customer said after you all saved him 17k/3 months .... Whatever he paid you, your knowledge alone was worth more... and the skill is just icing on the cake. Well done, mate! (And yes, I jumped with Karen and said the exact same thing!)
@CleaveBuscemi
@CleaveBuscemi 5 ай бұрын
Homey's masterful disassembly of that piggy was a joy to watch. It's no wonder that he has 10 years of experience. It shines through his work.
@scottdrenske830
@scottdrenske830 Жыл бұрын
That dog looks very healthy for 10. Love the party hat on him. Surprised it stayed on. Love it.
@MetalSphere10
@MetalSphere10 Жыл бұрын
Another home run from the CEE crew. Thank you!!!
@glennbrown1961
@glennbrown1961 Жыл бұрын
It's bloody amazing how a dog can spread the stuffing out of a pulled apart toy, thin enough to cover a huge area. It seems to bring a smile to their dial when they have covered the yard with "snow" as I used to call it. Nice job Kurtis. Some bean counter owes you a carton, or 2!
@scpvrr
@scpvrr Жыл бұрын
I loved this. First, Kurtis is willing to tackle jobs that nobody will touch. He sets expectations with his customer, and forms deep trust. He said it out loud this time, but we have witnessed it many times: make it a little easier for the next guy”. It is no surprise that he gets big and weird jobs with the trust and professionalism that he demonstrates day upon day. This channel is his CV. Greetings and happy Thanksgiving from Ohio USA to Kurtis, Karen, Homeless, George and the rest.
@eriklarson9137
@eriklarson9137 4 ай бұрын
Constant Velocity?
@westerntruckandtractorrepa1353
@westerntruckandtractorrepa1353 3 ай бұрын
You saved that customer a lot of money.
@clintonhanson
@clintonhanson Жыл бұрын
Aww happy 10th safety officer Homey! I live vicariously through several of these channels as I can no longer do this type of work due to several spinal fusions! Good work mate!
@CuttingEdgeEngineering
@CuttingEdgeEngineering Жыл бұрын
damn that sucks mate sorry to hear that but glad you can still enjoy our videos
@MegaDirtyberty
@MegaDirtyberty Жыл бұрын
My uncle had a spinal fusion years ago, he has been permanently bent over because of it.
@clintonhanson
@clintonhanson Жыл бұрын
@@MegaDirtyberty I have had five and have left me with permanent nerve damage in my left leg!
@MegaDirtyberty
@MegaDirtyberty Жыл бұрын
@@clintonhanson Damn dude, that's rough. My father was told to get one due to his back, he refused and is still mobile despite chalky disks.
@clintonhanson
@clintonhanson Жыл бұрын
@@MegaDirtyberty I’m still mobile just suffer in pain all the time because now as we all know they won’t prescribe anything for the pain! Everything else they can do has either been done or I am allergic to which is quite bad!
@N1RKW
@N1RKW Жыл бұрын
Kudos for always being willing to save your customers some money when you can, and kudos for doing the "impossible" repairs!
@ronalddavis439
@ronalddavis439 Жыл бұрын
Another great job. You are saving customers thousands of dollars and we get great videos. Happy Birthday Homeless.
@mbaker825
@mbaker825 Жыл бұрын
Awesome that you are always thinking of the next person to work on these pieces even if that person isn’t you. True craftsman full of integrity
@schlaznger8049
@schlaznger8049 Жыл бұрын
I need to thank you guys! I stare at parts all day long, everyday and then come home and watch your videos'. However I struggle with anxiety attacks and today has been a rather difficult day. I had no reason for the attack that happened today "10 hours" but 8 of them were pretty rough. I come home and watch your video and I relaxe and the next thing I know, I'm much better. You can't admit weakness in a large machine shop or the Buzzards will start circling to pick you apart. Anyway thanks again for the help, to all three...Happy Birthday Homie!!!
@CuttingEdgeEngineering
@CuttingEdgeEngineering Жыл бұрын
Hey mate glad the videos can help you to feel better, do what you got to do and take care mate
@HereticalBuilder
@HereticalBuilder Жыл бұрын
I suffered for many years from the same symptoms you described. Chronic anxiety is a living hell, and anyone who hasn't experienced it has no idea. Medication can mitigate the symptoms but doesn't cure the underlying problem IMHO. Standard psychotherapy didn't help me so I went elsewhere. In my case it turned out that the anxiety was caused by the energetic "body" of an unresolved and long forgotten trauma. I know it sounds a little out there but that energy needs to be released. Once released the anxiety ceased for me and never returned. I don't know if your issues are the same as mine were, but it's something to consider. Hang in there, I know it isn't easy.
@pecheur1951
@pecheur1951 Жыл бұрын
Take care mate but know you're not alone. Best wishes 👍
@docfarl
@docfarl Жыл бұрын
You're a first class MACHINE SURGEON, Kurtis. A lot of medical surgeons can learn a lot from the care and intelligence you put into diagnosing and solving a problem.
@johnmcclain3887
@johnmcclain3887 Жыл бұрын
I began welding to repair things I couldn't afford to replace and ended up owning a welding shop for thirty odd years. You do some really interesting and difficult repairs as a routine operation and your skills really shine through. Homey just adds to the home-grown crew and what's a shop without a shop dog? Happy birthday, Homey!
@warrenmclaughlin9554
@warrenmclaughlin9554 Жыл бұрын
I could watch him work all day. The Zen of machining! 😊
@raywhite5068
@raywhite5068 Жыл бұрын
That birthday cake lasted fewer seconds than the years it commemorated
@AndrewMoizer
@AndrewMoizer Жыл бұрын
I'm wondering if Homey even tasted it!
@jeffwooton502
@jeffwooton502 Жыл бұрын
Love your videos . I have done your type of work for 45 years. I don't think a lot of people know how technical and how much expertise you add to the job. Great work!
@giers88
@giers88 Жыл бұрын
It's gotten to the point where I eagerly check your channel for new uploads. Do I machine? Absolutely not, but this is incredible to see and almost feel a part of. Happy birthday Homey!
@maidenlord6663
@maidenlord6663 7 ай бұрын
I love it when you film while it's raining that big metal shop you can hear the rain come through so clearly sounds relaxing, if I was there I would just close the doors and kick back in the hammock after I finish my work of course😅
@assassinlexx1993
@assassinlexx1993 Жыл бұрын
Happy Birthday Homey Those extra welds are spread out the stress? That bent pipe tricks you at first. Filming the unexpected. Karan's reaction was a honest reaction. Aussie engineering at its finest. "We don't say it can't be done"
@nf4x
@nf4x Жыл бұрын
Line of the episode: “Oh Jesus!” - the usually stoic Karen when Carl separates the cylinder. No surprise the Safety Officer did not like the pointy hat - a clear eye hazard. Always on the job, even on his birthday. Yet another amazing, educational, and entertaining episode. Keep up the great work!
@djmips
@djmips Жыл бұрын
It's Kurtis BTW which you know 😂
@xoxo2008oxox
@xoxo2008oxox Жыл бұрын
I JUMPED!
@ManyBadVids
@ManyBadVids Жыл бұрын
@@djmips Carl!
@1959Aeroflyte
@1959Aeroflyte Жыл бұрын
Well she actually said, (or at least what I heard) was "Oh Jesus Christ!" I think that surprised me more than the cylinder dropping. She usually seems so reserved.
@ManyBadVids
@ManyBadVids Жыл бұрын
@@1959Aeroflyte I guess it is because the sound it made was very loud, much more than we can hear.
@ErikNielsendk
@ErikNielsendk Жыл бұрын
I smiled a lot when you said no one would touch this repair and said i'll give it a try. Reminds me of my former work, kind of specilized in the impossible. It is not, you just have to use your brain and skills to the max. It is surprising how often jobs are not taken because you have to risk failiure. well their " no can do" was my "lets go" it feels really good when it is done and I enjoyed setting the bar higher than most others. What can be done is more an issue of how much money and time they are willing to spend. To many lazy people that will not put in the efford. You have that in you Kurtis and wonderful support from Karen as well, that means a lot when hours fly by every day.
@Darklegend666
@Darklegend666 Жыл бұрын
This guy really knows what he is doing. Love his laid back Aussie style and understated confidence. I'm in the UK but if I had a plant problem, I'd consider shipping it to Aus 😁 Really enjoyable watching a master at work.
@josephalexander3884
@josephalexander3884 Жыл бұрын
Congratulations on taking a risk that no one else had the confidence to attempt. You know your customers systems and parts well enough to know if the job is even worth attempting. And you succeeded. Good work. Cheers from Southern California, United States.
@samobrien4046
@samobrien4046 Жыл бұрын
I feel like whatever you charge your customers it isn't enough, you're a wizard
@CuttingEdgeEngineering
@CuttingEdgeEngineering Жыл бұрын
could you talk to our customers about that? 😂😂😂
@georgepaiva7496
@georgepaiva7496 Жыл бұрын
Your skill set has no equivalent There isn’t a single word to describe your abilities. I would hope in near future you can find an apprentice to train none of us are getting any younger. Homeless is so fun to watch his personality also your wife goes a superb job filming we need to see some screen time of her she deserves that. Thanks again for great videos
@jameswarren423
@jameswarren423 Жыл бұрын
Not sure what I enjoyed more watching you fix the part or your wonderful dog’s birthday and him playing with his toy but I enjoyed both and you did a great job fixing the cylinder. Great video.👍🏼🤩❤️
@rjung_ch
@rjung_ch Жыл бұрын
That was a huge swear, filled the jar really quickly! Love you three.
@bobcarry4820
@bobcarry4820 Жыл бұрын
Never heard of anybody testing with petrol before. I do remember repairing a gasoline motorcycle tank and testing it with water. Great until I put petrol into it and watched the petrol weep out. As usual, great job Kurtis. Thanks for sharing.
@michaelcoode1689
@michaelcoode1689 Жыл бұрын
I keep watching your videos with beer in my hand so relaxing I’m a mechanic and love watching skilled engineers and your dog is cool 😎
@DjSadhu
@DjSadhu Жыл бұрын
She is so patient with the camera work 🤗 another great episode to watch guys
@gerardlochmans589
@gerardlochmans589 Жыл бұрын
Congrats to Homey!!! And congrats to Kurtis with the first ever repair of that Double cycle cylinder...top notch work! Says an interested retired optician 🤓🤓🤓
@bigsmellysockhead
@bigsmellysockhead Жыл бұрын
I got tapped to climb into a water tanker this week (formerly a hot asphalt carrier judging by the skin inside) to cut off the baffle legs and grind out/clean the surface around them in order to weld some patches in. I'm not really claustrophobic so didn't really bother me, although the climb in and out is pretty tight. As reward for my efforts I'm being exiled to the machine shop (the job I originally joined the shop to get, but ended up doing profiling and sheet instead) . So, yeah, that's my week..
@CuttingEdgeEngineering
@CuttingEdgeEngineering Жыл бұрын
good times 😅👍
@bigsmellysockhead
@bigsmellysockhead Жыл бұрын
@@CuttingEdgeEngineering no one else wanted to get in there (a couple of them couldn't even fit through the manhole). I also got my first zero tolerance job this week and that was far worse.
@BrassLock
@BrassLock Жыл бұрын
@@bigsmellysockhead I hope your workplace has an *Honour Board* for good folks as yourself. Names go up in gold lettering, and at Xmas an extra slab of Foster's goes into your stocking.
@bigsmellysockhead
@bigsmellysockhead Жыл бұрын
@@BrassLock no honour board, but what you do, or, more importantly, don't /won't do does get noticed. I'd just give the beer to someone else, one ice cold beer every two years or so is about my limit, I much prefer the pay jumps.
@peterweber6963
@peterweber6963 Жыл бұрын
@@BrassLock only Donkys drink forsters 😝🤪
@niallbell7407
@niallbell7407 9 ай бұрын
This is an incredible repair, especially considering nobody else wanted to touch it. Customer must have been over the moon with this one. Really impressive stuff
@davidkettell5726
@davidkettell5726 Жыл бұрын
Terrific repair job . You are fast becoming the go to guy as far as impossible repairs are concerned.
@josephcote6120
@josephcote6120 Жыл бұрын
Once the parts were separated the whole thing made a lot more sense. I guess they never intended for that rod to have to be repaired. And Happy Birthday Homey!
@grantoyamaha
@grantoyamaha Жыл бұрын
Absolute legend, is there anything you can’t do. Just brilliant tig welding. Love the channel, u guys rock ! 👍
@CuttingEdgeEngineering
@CuttingEdgeEngineering Жыл бұрын
thanks mate
@aufklarungfahnestock3584
@aufklarungfahnestock3584 Жыл бұрын
It really is refreshing to see a guy absolutely dominate a repair that is not an easy one.
@michaelflood8072
@michaelflood8072 Жыл бұрын
Your dog has to be the happiest dog in the world. I have a St Bernard I know he's very happy. But watching your dog. Makes me wonder
@lekoman
@lekoman Жыл бұрын
Banging out the jobs no one else will touch is how you build a reputation as a miracle worker. When you’re starting a business, this is the stuff that gets your name out there and brings customers back time and again.
@jonathanbiggar4973
@jonathanbiggar4973 Жыл бұрын
Never underestimate a determined bloke with the tenacity of a staffy , what a recovery from what looked to be a bit of expensive scrap . I reckon you could have saved old mate more the just the part cost down time for a big scraper is rather unpleasant. Well done mate a cracking repair , 😃
@johnwargo8990
@johnwargo8990 Жыл бұрын
That has to be a happy customer. And they can see exactly how the part was fixed. No shortcuts or botched repairs. Good job guys. Happy birthday Homey....
@fziesmann7382
@fziesmann7382 Жыл бұрын
Hello, gday mate. You are doing a excellent WORK! I m working since 35 years as hydraulik engineer in Germany. An welded cylinder got in heavy cases like mining Problems with the weld. My experience is in 80% of all cases. Sometimes only after 20 years but damage is damage. Its have to be cheap. Most mistake is missing of preheating. Because the massive component pulls out the heat from the weld. You make it right. Great to see, a man loves his work! Greetings from Germany. Fred.
@bcbloc02
@bcbloc02 Жыл бұрын
Happy 10th Birthday Homey!! My Shop boss Baily (pitlab mix) has not been doing well since he turned 17 he gets less active everyday. Enjoy your time with that precious safety officer!
@lancewarner7229
@lancewarner7229 Жыл бұрын
As Ive grown to expect , Curtis your attention to detail is so amazing ,it saves your customers months of grief as well as getting their machine's up and running in a very timely manner . Much respect from Calgary
@Retirement_Life
@Retirement_Life Жыл бұрын
Superb video. Karen’s surprise reaction was priceless! Well done, guys… 👏👏👏
@marcdeckard7064
@marcdeckard7064 Жыл бұрын
The film was a word of art. The dog seemed a bit disappointed when he got the chew toy apart and only found a bit of fluff. Fun to watch
@ManiacMitrandir
@ManiacMitrandir Жыл бұрын
Камрад, я хоть и человек, далекий от инженерного дела, но за твоей работой, граничащей с искусством, очень интересно наблюдать! Также большой привет собаке и оператору, уверен, они вносят большой вклад в общее дело)
@markthompson9914
@markthompson9914 Жыл бұрын
Watching u Kurtis was like watching my old man teaching me how too make a 9m shrimp beam trawl. Step by step of clear instructions, and watching how accurate u are with your tools is like watching him turn a length of twine into a patch of mesh with all the mesh being exactly 22mm each and making new the once torn net. Ok u a lot younger than me but you’ve taught this ol dog a few tricks of the trade, plus I do love the once used put the tool back in its place. BTW Happy Birthday Homey 👍✌️🇬🇧
@ScoutCrafter
@ScoutCrafter Жыл бұрын
I have never seen so many comments in the first 3 minutes of a video release! Awesome!
@CuttingEdgeEngineering
@CuttingEdgeEngineering Жыл бұрын
Right?! All for the Safety Officer 😂 #1 youtube star
@jwdickinson643
@jwdickinson643 Жыл бұрын
I’m 9 months late to the party…that was a great catch on your part, Kurtis. If that client wasn’t a client for life then, he is now! 👊👊👍👍
@timetraveler5942
@timetraveler5942 11 ай бұрын
I love that your puppy always seems so happy
@jbickel7575
@jbickel7575 Жыл бұрын
I really enjoy your vids. I’d be interested in seeing how some of these repairs are re-installed and how they perform over a period of time. Great job!
@hp1966-
@hp1966- Жыл бұрын
Hi everyone, the editing of the videos is just as impressive as the commissioned work. good work as always.
@CuttingEdgeEngineering
@CuttingEdgeEngineering Жыл бұрын
Thank you so much 😀
@luvdogsandhorses
@luvdogsandhorses Жыл бұрын
Photography is getting ridiculously marvelous !
@selkiemaine
@selkiemaine Жыл бұрын
Not only do I appreciate the repair work, but you two still do the best video work of machining I see - and I watch a lot of videos. Your wife is an artist.
@davidcat1455
@davidcat1455 Жыл бұрын
Beautiful job once again. After 45 years of Welding I have to use the Pyrex clear Tig cups to get enough light to see what I’m doing.😃. I can still run a reasonable bead but then I used to flip the helmet up and discover that although it looked good it was nowhere near the joint.😡. How the mighty have fallen……….sigh.
@MegaDirtyberty
@MegaDirtyberty Жыл бұрын
I'm like that with a mig, I need to get a new helmet.
@davidcat1455
@davidcat1455 Жыл бұрын
@@MegaDirtyberty Yeah I’ve got a couple of good helmets with magnifying lenses but even turned down to the lightest shade I find there’s just not enough light at the lower amperage’s on the Tig. Stick and Mig are not so bad. I’m embarrassed to say that I can’t remember the manufacturer of both helmets and they’re in the workshop and I’m in the house. One is a Miller elite.Filet welds are not too bad because you’re working in a corner,butt welds on 16 or 18 gauge aluminium or stainless, forget it. Can’t see a damn thing. The thing that really helped was installing 300 amp LED lights in the workshop. Turns it into daylight and makes things a lot easier to see. Cheers.
@MegaDirtyberty
@MegaDirtyberty Жыл бұрын
@@davidcat1455 Mine is just a cheap chinese helmet, it was all I could afford. The light idea is a good one, I use a torch and shine it at what I am welding, works okish.
@davidcat1455
@davidcat1455 Жыл бұрын
@@MegaDirtyberty There’s nothing wrong with some of the Chinese stuff. You can only use what you can afford and at least you’re having a go👍 I just happened to be in the workshop when I read your comment and my other helmet is a Speedglas. Model 9002NC. Adjustable from shade 8 to shade 12
@MegaDirtyberty
@MegaDirtyberty Жыл бұрын
@@davidcat1455 I will look that up, cheers.
@ripl0x
@ripl0x Жыл бұрын
Every time I watch one of your videos, I always have a massive appreciation to how detail-oriented, thorough, and professional you are about your job. Makes me kind of wish I got into it or a similar profession over being in IT.
@patriotreno6279
@patriotreno6279 4 ай бұрын
Your dog is quite the happiest character good dog
@plunder1956
@plunder1956 Жыл бұрын
That should be one very happy customer. He will save some down-time and cost. A lovely job!!
@Gleban4
@Gleban4 Жыл бұрын
Hollow cylinder with rod connection is my nightmare from a past life 😵‍💫 Thanks for video!
@littlelifters7543
@littlelifters7543 Жыл бұрын
My crane boom has three internal cylinders with internal tubes and sequencing valves etc. I dread the day something fails in there.
@Rogster559
@Rogster559 Жыл бұрын
Happy birthday Homie seems like your “cake “ past quality control , love watching you repair all the different things as we get to learn how they function on their individual machinery .Karen I thought you controlled yourself very well only omitting one expletive when the cylinder dropped
@thomascaldwell184
@thomascaldwell184 Жыл бұрын
Happy birthday SO! I love the depth of knowledge and experience. I also appreciate the camera work and production. Awesome stuff, as always.
@RedHillian
@RedHillian Жыл бұрын
Happy Birthday Homey, and what an interesting repair to watch through - "no-one normally does this, but there's no stock, a 3 month lead time, and it's tens of thousands of dollars; we'll try it". Very nice looking results, and fascinating to watch you work through the process of investigation & repair.
@willybeeish
@willybeeish Жыл бұрын
What extraordinary welding skills. My early tutor used to say my welding was like the Snowdonia landscape (Snowdonia is a mountain range in Wales) and it's still quite rocky. Oh well! Great filming, Karen - very artistic, atmospheric shooting. Hope Homey doesn't swallow any of that rubber or filling.
@TokyoCraftsman
@TokyoCraftsman Жыл бұрын
Great work as always! Not only were you able to fix it properly and have saved them a heap of money on a new part, you have saved them a huge amount of downtime on a very expensive machine, and as we all know those machines are like sharks, if they don’t keep moving they will die (the loan will kill a lot of profit!). Bloody well done! I knew you would make Karen jump when that tube dropped off the spigot. Man that swear jar might need to be larger LOL. Love the content! Cheers from Tokyo! Stu. PS Happy birthday to Homeless for ten he is still a puppy at heart.
@curtisroberts9137
@curtisroberts9137 Жыл бұрын
Did the safety officer even taste that birthday cake? Jesus! What I love about the channel, besides the sweet machinery and weld equipment, is that you are never afraid to step into something new and do work that is challenging or difficult. You move forward cautiosly to be sure its right for your customer and your reputation, but you dont turn down something because it's not easy. And you swear a lot. Love that too.
@chrisluper6298
@chrisluper6298 Ай бұрын
Always fun to watch a master at work , but the dog is still the best part.
@santeebandit3246
@santeebandit3246 Жыл бұрын
Damn when you applied the heat to the rod, and it dropped off. I wasn’t expecting that. The man knows his stuff. 💪🏼💪🏼 Always enjoying watching your work. Learning something new all the time.
@AndrewMoizer
@AndrewMoizer Жыл бұрын
I'm always impressed in how you can machine out the welds and then get things aligned to weld back together. In the end this looked like another case of having to reverse engineer how the part was manufactured, then undo and re-do it. Always interesting to watch. all. Thanks to you. And HB to Homey, I find it hard to believe he even tasted that 'cake' as he inhaled it!
@Joopsmann
@Joopsmann 5 ай бұрын
I love Homie! He’s such a fun, happy dog. Pits can destroy any toy in short order. Our lab/pit mix gets about three throws out of a tennis ball before it’s brought back in shreds. Your machining and welding work is top notch! Always fun to watch a skilled craftsman.
@zenoelea8239
@zenoelea8239 Жыл бұрын
Engineering poetry in motion. Having the confidence and knowledge to go where others fear to tread, this is why you are so successful. Absolutely bloody brilliant both of you. 👏👏👏👏
@seanliddy6462
@seanliddy6462 Жыл бұрын
Great video guys. This repair is a good candidate for a future QnA on what jobs went well and what jobs did not. I would love to know how this repair held up on 6 months time.
@CuttingEdgeEngineering
@CuttingEdgeEngineering Жыл бұрын
good idea will have to make a note of it, we'll probably do another Q&A at the 500K subscribers and will give updates on how some of repairs have held up
@Gamerock82
@Gamerock82 Жыл бұрын
That... sure... but wouldn't you love to hear the unredacted blooper reel too?
@dennisward1361
@dennisward1361 Жыл бұрын
That kind of job makes for a long day. You have gained a customer by doing what no one else would do . well done , enjoyed . God bless .
@LivingstonWeldFab
@LivingstonWeldFab Жыл бұрын
Good one Curtis was awesome to get to see the inside of that super complicated 2 stage cylinder don't know where we could have ever gotten to see that anywhere else so thanks for taking us along!!! Keep'em coming.
@geraldguyette470
@geraldguyette470 Жыл бұрын
They are so lucky to have you to turn Kurtis . Your camera girl gets some really great shots of your work , cheers Karen .
@onesimpleclik
@onesimpleclik Жыл бұрын
Loved the smoke test 😂 great visual explanation!
@CuttingEdgeEngineering
@CuttingEdgeEngineering Жыл бұрын
haha nice glad you liked that!
@dfross87
@dfross87 Жыл бұрын
@@CuttingEdgeEngineering But what was the smoke from? I hope Kurtis' breath wasn't quite that bad that morning 🤣!
@weswright3187
@weswright3187 Жыл бұрын
I really like how dedicated you are to doing a really good job. Good on you.
@LivingTheDream21
@LivingTheDream21 Жыл бұрын
19:20 Great job to the wife for the artistic camera work and editing. We notice your hardwork and makes the video more enjoyable as well 👍 👏 🙌
Repair DAMAGED Mining Truck Cylinder Barrel | Part 1 | Machining & Welding
37:44
Cutting Edge Engineering Australia
Рет қаралды 637 М.
Repair BROKEN End on D8 Dozer Push Arm | Gouging & Welding
29:40
Cutting Edge Engineering Australia
Рет қаралды 941 М.
Cat story: from hate to love! 😻 #cat #cute #kitten
00:40
Stocat
Рет қаралды 15 МЛН
I Need Your Help..
00:33
Stokes Twins
Рет қаралды 153 МЛН
This CAT 140M Grader NEEDS Repair | Part 1 | Blade Skin & Trunnion Balls
32:15
Cutting Edge Engineering Australia
Рет қаралды 945 М.
12 Hour Day in Our Workshop! | Machining, Welding & Line boring
48:43
Cutting Edge Engineering Australia
Рет қаралды 1,6 МЛН
Amazing Process of Making Rebar with Scrap Metal. Steel Factory in Korea
22:05
Making a BIG Nut for Hydraulic Cylinder | Machining & Milling
45:40
Cutting Edge Engineering Australia
Рет қаралды 3,2 МЛН
Replace CRACKED End on Equalizer Bar for CAT D10 Dozer | Welding Fabrication
44:10
Cutting Edge Engineering Australia
Рет қаралды 1,3 МЛН
Making a Rotary Ground Clamp for Welding | Shop Made Tools
38:20
Cutting Edge Engineering Australia
Рет қаралды 998 М.
Repairing Final Drive Spindle for BIG D11 Bulldozer! | Machining & Drilling
39:57
Cutting Edge Engineering Australia
Рет қаралды 886 М.
Hydraulic Cylinder Rebuilds | This CAT 140M Grader NEEDS Repair | Part 2
45:38
Cutting Edge Engineering Australia
Рет қаралды 538 М.
Making Bearing Mounts for the Line Borer | Shop Made Tools
44:50
Cutting Edge Engineering Australia
Рет қаралды 982 М.
Amazing Repairing of A Broken Rear Axle (Like a Sword) With Unique Skills
25:35
iPhone 15 Pro vs Samsung s24🤣 #shorts
0:10
Tech Tonics
Рет қаралды 10 МЛН
Нашел айфоны в мусорке!
0:32
По ту сторону Гугла
Рет қаралды 126 М.
С Какой Высоты Разобьётся NOKIA3310 ?!😳
0:43