$500 Junkyard Supercar: Metal Front End Using 3D PRINTED Tooling! (Project Jigsaw #37)

Рет қаралды 53,827

Ай бұрын

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This week we continue Project Jigsaw, our 1960's inspired supercar project based on a Porsche Boxster. We 3D Print tooling to make our complex metal front end come to life. We also fabricate and weld the custom coolant piping for our single radiator setup!
Come along as Tony and Ryan problem-solve the complex engineering behind this project, and take jabs at each other all along the way!
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#vintage #porsche #racecar #hotrod #restoration #fabrication #v8engine #3dprinting

Пікірлер: 124

@CrucibleCoachworks Ай бұрын

✅Support my channel by getting Fishing Clash on your iOS/Android device for free fishingclash.link/CrucibleCoachworks ! Use my gift code COACHWORKS to get a $20 reward, and share your biggest catch in the pinned comment! Join Fishing Clash community to stay tuned about the latest news: Instagram - Instagram.com/fishingclash_official Facebook - Facebook.com/fishingclashcommunity

@Bnm-fk9fi Ай бұрын

This channel should be compulsory viewing for any high school metalwork class. Such detail and so informative. I will never use 99% of what I learn here but really enjoy every video.

@N911GT2 Ай бұрын

This car is the perfect example why designing cars is a real job...

@StephFourie21 Ай бұрын

Its Saturday and there is a new episode of icky thumb garage, life is good.

@wrxsubaru02 Ай бұрын

35:21 You may want to use smaller brims on your pints, and just increase the bed temp a little more. You would think the brims make it stick better, but it actually peels up really easy because of how thin they are, and then begins the process of the print coming off the bed.

@Jevans3141 Ай бұрын

Love the metal project AND the heavy metal music!! 🤘 🤘 Please MORE of BOTH!

@Tzuau78 Ай бұрын

Great vid, as usual. But i particularly enjoyed watching you solve for the front inlet. It looks legit as! Well done lads!!!

@CrucibleCoachworks Ай бұрын

Glad you enjoyed it!

@Dave-dg4ob Ай бұрын

Stop showing me the end result at the very beginning. I want to watch and see how it turns out. 😀😀👍🖖

@TheDirtSlurp Ай бұрын

Stop showing me the end result at the very beginning. I want to watch and see how it turns out. 😃😃👍🖖

@smavtmb2196 Ай бұрын

Agree. I love seeing the process.

@mshadowsa2847 Ай бұрын

Agree his videos are really good.

@Mikee-pb1sv Ай бұрын

Just love watching you guys work .. real quality craftmanship

@Mikee-pb1sv Ай бұрын

Just one question though .. why don’t you back purge when welding the alloy water pipes.. especially it the slag from welding could go into the cooling system. Just asking

@shaunh227 Ай бұрын

This is coming together so well,. Every time you solve an issue using modern tech I realise what a time consuming process this would’ve been back in the day!

@rmlage5440 Ай бұрын

I've wated a 3d printer since like 2017, and watching your videos, i finally made the decision to buy it. Can't wait for it to arrive!

@larrysorenson4789 Ай бұрын

The two seams in the lid should somehow be expressed on the front fascia. Maybe the air opening gets a bit taller there.

@wolfparty4234 Ай бұрын

Looking awesome!!

@Marshal_6 Ай бұрын

Loved this. A brilliant episode

@gafrers Ай бұрын

Great job, love that front end inlet

@johnbarker5009 Ай бұрын

Absolutely love the "face" you're building for the car. It looks fantastic.

@Sixxoh66 Ай бұрын

It’s nice to watch stuff getting done and no made up drama. Just shop life stuff. Excellent as always guys.

@CrucibleCoachworks Ай бұрын

Thanks 👍

@ericlinder2623 Ай бұрын

Nice work. Next time you have an undersized tube for the radiator you can put a bead in it to make it bigger

@maxmachac9756 Ай бұрын

I love home built supercars as much as the next guy, but something about that front is just... not right.. but i know better than to write off something instantly, trust the process and stuff. Im looking forward to seeing more of this car in the future

@DataRew Ай бұрын

Almost without exception, even when Ryan switches up the genre's of music between video, it all fits perfectly and is also just awesome music... This coming from a 40 YO who's been playing bass for 24 years; sitar, guitar, keys, for 22; and drums (regularly) for 6. The work is solid, well edited to be well paced, and another banger. I share you guys' video in every appropriate context I can, but I'm not in the automotive scene as much as a used to be for some reasons that are important to me.

@rodricgagnon Ай бұрын

Love this! Also, gyroid infill is the antidote to warping on large parts!

@stodoprojects1654 Ай бұрын

9:36 that’s some good music choice haha

@Bert114 Ай бұрын

Coming together nicely ❤

@melissajames5802 Ай бұрын

I am so glad I found you guys, I really am enjoying every video you have put out with this build. Great stuff!!

@gfx7802 Ай бұрын

Jigsaw seems happy for the new parts... mostly due to the chosen front end shape.

@ShaunHensley Ай бұрын

Dude looking out for your knees that’s a real mentor

@vincediesil Ай бұрын

I really like the ways you are mixing old and new techniques to accomplish your goals. I only have one suggestion regarding the the difference in sizes on the radiator pipe and radiator inlet: I would use the bead mandrel to expand the pipe slightly to take up the space and less welding. When I did exhaust work, we would expand the pipe to fit the muffler tightly.

@TheNorthernmunky Ай бұрын

Absolutely love the skills on your channel. My favourite watch of the week

@biglakehotrods381 Ай бұрын

Best joke from Tony!

@EternalGamingNet Ай бұрын

Great video, really taking shape.

@nickjames6013 Ай бұрын

Very nice job given me inspiration to change the front end of my build

@xavidavidson Ай бұрын

Car looks happy

@dutysuper999 Ай бұрын

DANG! I wasn’t first 😅! ANYWAYS, I’m sitting here ready to enjoy my Saturday morning with another addition to my favorite series on YT. Thanks yall!

@CrucibleCoachworks Ай бұрын

Much love! 🫶🏻

@tomthompson7400 Ай бұрын

really smart looking result , well done

@tazanteflight8670 Ай бұрын

I love the 3d printed aspect of this project !

@scottmcclintock3942 Ай бұрын

That is F$#%*^% beautiful guys!

@Nokan38 Ай бұрын

Incredible work you guys, that front is turning out so well!

@minicoop78 Ай бұрын

This is fascinating!

@veryscaredbunny Ай бұрын

Babe, wake up they posted a new Project Jigsaw Saturday morning CARtoon

@chaserwilliams1 Ай бұрын

I used to sit and watch the 3D pipe screen saver for hours. Great episode guys!

@tonybennett9004 Ай бұрын

genuinely impressive

@webguitars Ай бұрын

I think the best part of having aluminum coolant lines are how good they'll be at aiding in dissipating heat!!! Love it!

@kieren7763 Ай бұрын

I really liked the printed hammer form that worked great another tip if you get confused on shrinking and stretching flanges think of a running track inside flange is lane 1 which would be like the headlight bucket and you want to fold it into lane 2 which is longer so its technically a stretch like you first stated

@alman6581 Ай бұрын

Ryan - next step he prints the whole damn car!! Great watching though

@paulnorris7270 Ай бұрын

Great update

@nelashharinarain3394 Ай бұрын

Hammered to perfection....

@ChaFairchild Ай бұрын

It would be cool to use the 3d printer to basically make panel coverings for the frunk as well. or at least make molds and you could smash some "forged carbon" in there somewhere

@nickp3173 Ай бұрын

Looks great! So exciting! Great job, fellas.

@robzuck Ай бұрын

nothing better than breakfast and project jigsaw

@plokmko0 Ай бұрын

Nice work gentlemen !!! ... How about a 60s Shelby tail light setup for a ford styling cue ?

@JonFukuda Ай бұрын

It’s smiling now…. 😊

@woongah Ай бұрын

Remember that this kind of cooling system set up needs to be bleeded both in front and in the back.

@smavtmb2196 Ай бұрын

Amazing job 👍 , but agree with others requesting that you not show final result in thumbnail. Want to watch the progress and only see the results at the end.

@cycoholic Ай бұрын

With all that extra large gauge piping running the length of the car, it's going to act like another radiator. You may end up with the engine running too cool, you may need to get a different thermostat with a lower setting, otherwise the engine won't get out of the warm up mode and will run rich.

@michaelprimich4566 Ай бұрын

Light up the hella 500 lamps and look @ the light pattern with them mounted diagonally. The lens will cast a diagonally pattern towards oncoming traffic not flat like designed when either mounted upright or pendant. Just a heads up

@RichardCalder67 Ай бұрын

Getting very Shelby Series 1 vibes!

@jeffarchibald3837 Ай бұрын

Having built several mid engine cooling systems I can sympathize.

@patlucas8227 Ай бұрын

warm the larger aluminium parts up with a mapp blowtorch before welding and it wont suck the heat away from the torch as much...then you wont need to crank up the amps avoiding blowing thru the smaller or thinner parts

@juliasnyder5591 Ай бұрын

BEST EVER

@Davidtgreeen Ай бұрын

So excited for this project 🎉🎉❤

@juancvizcaino6195 Ай бұрын

Amazing job, congratulations. You are building a unique body, once you finish it, will be good to make a fiber glass template of the body

@SiqueScarface Ай бұрын

It looks, as if in the future, there are far more 3D printed hammer forms at Crucible.

@ch1caum Ай бұрын

looks sick

@1DJTinyT Ай бұрын

That front design on Project jigsaw look like she got a smiley face nice lol 😊 nice work boys

@johniveson6308 Ай бұрын

nice sound track

@flintlock_glockTJR Ай бұрын

I love this build so much! I have an autobody degree from WyoTech (From back when they didn't suck) and I still learn so much about metalworking from here. May I throw out a suggestion of softening the transition from the top to the grille in the middle to like a 2" radius, if you aren't planning to do that already? Would look mean and clean. 🤘

@tomcoryell Ай бұрын

I miss 3D pipes….Glad you beaded the pipes! I was going to remind you if you didn’t. I know a guy who nearly wasted a Subie engine because he overlooked this step. Very well done with both the cooling system and lower nose panel!

@MuShinnen Ай бұрын

Once again, its time for cartoons, but with bonus content!

@CrucibleCoachworks Ай бұрын

This one’s extra long! 😎👍🏻

@-MacCat- Ай бұрын

All hail the algorithm!

@911sareforever Ай бұрын

I love this project so much because it’s so accessible. I will say I am not super particularly happy about how you guys finish the surfacing in the details of the front but that’s OK. It looks very functional. And I love seeing the techniques I’m learning so much

@dclipper8052 Ай бұрын

I'd like to see you guys round off those lower corners a bit more. It looks very squarish where the bottom corners of the grille piece join the lower front fenders. Not squarish like a DeLorean--squarish like "homemade." I'm sure you've referenced the GT40 plenty but look closely at how much less edge they have in that spot.

@peterbonnez Ай бұрын

An interesting episode.

@Keasbeysknight Ай бұрын

Do you think you could have printed the opposite side of it and made a giant dimple die of the whole shape and pressed it?

@HeathStallcup Ай бұрын

When you're done, please paint it orange. Like, tangerine orange.

@taysavvy3820 Ай бұрын

Not bad at all definitely coming together

@hazzard1983 Ай бұрын

Amazing work like always, but after everything is finished and settled is there anyway you guys could do a scan the entire car and create a model kit of it?

@joshuavanalst2365 Ай бұрын

All the pipe. Make sure you sand the ends of the pipe. Or sand blast it. So your coolant don’t act like a lubricant. And slide off the rubber. I use 80 grit. Or just flare all of them.😂.

@joshuavanalst2365 Ай бұрын

This comment was made 10 seconds before you showed your tool. 😂😂😂😂

@CrucibleCoachworks Ай бұрын

Hahaha!

@Terrycrackcorn Ай бұрын

Hey Tony, For future reference, you can text pictures directly to your email address😁

@CrucibleCoachworks Ай бұрын

Doing the lords work here.

@johnoneal1999 Ай бұрын

Should have used that tool that rolled the bulge for the hose, to enlarge the outlet pipe that was too small, maybe?

@hedrives Ай бұрын

Curious as to your thoughts on why not make individual opening pieces over the hammer form and then weld to the fascia?

@aaronburratwood.6957 Ай бұрын

I’m sorry I’m late this morning teacher, I over slept.

@BenjaminHoffmann-df5hn Ай бұрын

Big fan. You are way funnier and less dorky then those guys from Grind Hard.

@markfox6741 Ай бұрын

SQUIRREL!

@kroonoverdrive Ай бұрын

Get high temperature tape, less mess.

@markturner9029 Ай бұрын

Why not AN fittings and braided hose?

@natesmemes1794 Ай бұрын

*The overly loud rock music in the background is totes harshin the mellow vibes man* 😮‍💨

@tomcoryell Ай бұрын

I usually don’t care much about what the music is, but you are right. The bass content in some of that music is excruciating if you are wearing headphones.

@bake162 Ай бұрын

Gets a like before I hit play

@StraightLineCycles Ай бұрын

Google the happy fisherman sign

@jackycoudray6029 Ай бұрын

So no more amphibious super-car ?

@stephenschofield2836 Ай бұрын

First 😁😁😁😁

@CrucibleCoachworks Ай бұрын

🥇🥇🥇

@tobihaifisch7558 Ай бұрын

Any idea, how much coolant the system is going to hold? 10 gallons?!

@CrucibleCoachworks Ай бұрын

The OEM system holds about 5 gallons, we’ll have to measure it to see how much it is when we fill it!

@tobihaifisch7558 Ай бұрын

Save some weight and use protium as coolant. It's a little lighter than water! 😉

@petrolheadJJ Ай бұрын

Save the molds, start mass production. Some billionares are going to want them.

@TheDirtSlurp Ай бұрын

Where’s thumbgate

@danmayes9439 Ай бұрын

Great car, terrible Steve Irwin impersonation 😂😂😂

@elvispresley6392 Ай бұрын

Why does a chicken coupe only have two doors ? If it had four, it would be a sedan . . . ✌️😎

@CrucibleCoachworks Ай бұрын

🤣😫😫

@tobihaifisch7558 Ай бұрын

And if it only had one door, it'd be what? An Isetta?!🤔

@brickcity9mm896 Ай бұрын

Third

@type64jj Ай бұрын

A massive amount of effort on the computer when some basic wire forms and taped paper over it would have showed that the cars design is not pleasing at all and looks nothing like the rendering. I hope you turn it around soon so that it is not a total waste of time as in the boxster was a better looking car .

@natesmemes1794 Ай бұрын

*This car is going to be sweater than taking your girl to the Burger hop and sharing an icecream sundae with whipped cream and a cherry on top* 🍨🥄😜

@jeffarchibald3837 Ай бұрын

Turn down the muzak.