Building a 300bhp+ 1.9 TDI 8V PD Engine for
Рет қаралды 586,916
3 жыл бұрынWhen you plan to give your car full throttle around the 'Green Hell' for ~8 minutes at a time, you need a reliable motor, so rather than go all out power, we agreed with Misha that we will overbuild him an engine worthy of any race car!
We know the turbo can do 350+ but the 300hp 'smoke free' goal is a nice round number and reliability is more important.
Watch Misha's reaction video here!
• YAS! 300+ hp TDI RingT...
Full Vehicle Specs:
drksi.de/RingTracktor
Check out his channel and other social media:
/ mishacharoudin
/ mgcharoudin
/ mgcharoudin
/ mishacharoudin
/ mgcharoudin
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Visit our website for more of what we do at www.darksidedevelopments.co.uk
We offer Bespoke Tuning Products, Custom ECU Mapping, Diagnostics, Servicing, Repairs as well as a wide range of New & Used Genuine and OEM quality parts.
One of our main aims is to provide products that give the best performance gains, whilst still maintaining the reliability and economy associated with a diesel engine. As we only own and work with TDIs, you can be assured that you are dealing with experts who have an in depth knowledge and understanding of all things VW and BMW Diesel.
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@OfficialArcDuke 2 жыл бұрын
2 things that will last for 100+ years 1. VW 1.9 TDI PD engine 2. The bulb that illuminates the VW EML on the dash
@Mrak47777 2 жыл бұрын
🤣🤣🤣🤣🤣
@cristiseven7 Жыл бұрын
And the 2.5 tdi ACV engine 😄
@capac3785 Жыл бұрын
@@cristiseven7 nice engine shitty gearbox
@MrGamGamer 4 ай бұрын
Ayo how to turn the EML off?
@waifuracer6516 3 жыл бұрын
Tuned tdi's are fun. Tuned smoke free tdi's are class.
@mrmedium7984 3 жыл бұрын
They also run cooler egr and make more power.
@maksdegek1 3 жыл бұрын
no smoke= no fun
@jimmysmith3277 3 жыл бұрын
@@maksdegek1 no smoke, no poke
@Saif0412 3 жыл бұрын
Smoke is cancerous ain't it? 🤔
@maksdegek1 3 жыл бұрын
@@Saif0412 who cares we are all dieing anyway.. might as well have some fun while doing it :D
@mgcharoudin 3 жыл бұрын
Thank you so much for such a great service and work guys! I cannot wait to get the car over to you for the installation! And of course for the many laps to come😈😈😈
@muslimtommyshelby2624 3 жыл бұрын
I new I'd catch you here 😉
@oldgreggscreamybaileys6618 3 жыл бұрын
I’ve been waiting a long time to see this (damn you covid!). I can’t wait to see the end result.
@jonty4664 3 жыл бұрын
🇬🇧🤜🏻👍🏻👍🏻🥨
@ant-xo2we 3 жыл бұрын
Love this build
@alansunderland8531 3 жыл бұрын
Easy worth the 25K and cut of future sales for Darkside 😁🤣
@njakts 3 жыл бұрын
Am I the only one who can barely hear him speak, but when music starts it wakes up whole house?
@NormSpupsEntertainment 3 жыл бұрын
darkside - stick a brickwall limiter on the master track in premiere!
@cameronalbon-wilkinson793 3 жыл бұрын
love watching stuff like this. gives me more options for the pd engine I'm getting ready to build
@votblindub 3 жыл бұрын
I'm excited for Misha and this build! Always like to see a thorough build for a MK4.
@openclockclubarchive325 3 жыл бұрын
OMG you lot know your way round these engines. Great video. Thanks for sharing.
@HZLTV 8 ай бұрын
Recently bought a car with a 1.9 TDI (BXE), and been trying to find videos that basically show the anatomy of it, so this was really helpful... never going to have the skills to do anything in depth but being able to visualise where everything is behind the main block is cool
@gafrers 3 жыл бұрын
Discovered you thanks to Misha and even bought some parts. This is awesome
@iansproat4686 3 жыл бұрын
Awesome work fellas. I follow Misha so have been waiting for progress on your collaboration
@grad0n 3 жыл бұрын
Yo, Misha is the man! I’ve been subbed to both of you for a while! Very Cool!
@richardsedorski1206 3 жыл бұрын
What a job all you Darkside guys do absolutely brilliant can’t wait.
@anonlincracing2484 3 жыл бұрын
I had a 1.9 P.D in a bora , this build was therapeutic I have a 1.8T 20v now I want my PD bk again such a simple solid construction what a wicked set of bolt ons 👏👏👏👏👏👏
@realspeedghxst 3 жыл бұрын
So have the valves and pistons ever kissed each other in your 1.8T? (Joke)
@louiludog 8 ай бұрын
Watching this for motivation 🤞 my 1.9 TDI is sitting in the driveway still 😌love from the states!
@guzi1css 3 жыл бұрын
Nice job keep going guys! Cheers from Portugal
@avocatdelamusique9778 3 жыл бұрын
This one should climb the hills like a BOSS! Love beefy diesel builds.
@darjanator 3 жыл бұрын
Damn, Paul needs a raise. Poor man hasn't been able to afford a belt in years! Breaks my heart. 😢
@jimmysmith3277 3 жыл бұрын
Love seeing those blue boxes TPS brings gear in
@bencrosbie 3 жыл бұрын
Holy cow! loving the subwoofer tune! Cant wait to get back into the asz build theyre still the best engines around, would love to see that rip. cant wait to buy more bits like H beam rods and apr bolts etc. ye could sell a few complete engines like a plug and play 350hp 1.9tdi with options to fit a bls/bxe engined vehicles.
@peturstefansson 3 жыл бұрын
This build will be exciting to follow through 👍🏻
@donaljamescaddye3805 3 жыл бұрын
God bless the PD ! What a fantastic build ! Mischa will not be disappointed - no Mickey Mouse stuff here ! 300bhp all day every day in that mill !
@joem9614 2 жыл бұрын
Great insight, cheers! Always interesting to see how different people work though; your engine lad was super organised - kit one side, tools another, all laid out properly. Your gearbox lad; tools everywhere, rags all over, and pick up that sodding brake cleaner can!!!
@DarksideDevelopments 2 жыл бұрын
Lol, usually it's the other way around!
@lukkewalker6415 Жыл бұрын
Pulls like a train at a guess.... love your pd builds
@danielmarshall4587 3 жыл бұрын
OH YES PLEASE, thank you very much for your time and effort filming this video. All the best to you all.
@sidrand3819 3 жыл бұрын
lovely work there mate!
@MrJonah30 3 жыл бұрын
That's a beautiful looking engine can't beat a good pd 8v tdi
@paulfeatherstone7095 3 жыл бұрын
Great video top job ! Can only dream of getting my pd 150 done 👍
@CarlMCL 3 жыл бұрын
Best timelapse I've ever watched
@traianraduastelean8016 3 жыл бұрын
Good job!! Respect 🙏🏽🙏🏽
@benjamindebacker8075 3 жыл бұрын
O please show installation and tuning also. I was waiting on this video :-)
@mikecorleone6797 2 жыл бұрын
“Everythin you can’t have all together” truer words have never been spoken mate
@ryanb.2967 3 жыл бұрын
The build is very Clean !
@MikeBingo1 3 жыл бұрын
It's nice to hear someone on youtube talk reyt.
@MikeJones-bjj 3 жыл бұрын
another amazing build and vid. love the golf content ....
@AlanDampog 3 жыл бұрын
looks awesome!
@shefas 3 жыл бұрын
this channel should have 600k subs instead of 60, i dont get it. nice videos man, interesting to watch and listen, a lot of useful information
@DarksideDevelopments 3 жыл бұрын
60,000 good ones are enough! Haha
@Lezduit88 3 жыл бұрын
I miss my mapped cupra 1.9tdi 8v. Remapped to around 190bhp with a cg motorsport kevlar clutch that took ages to bed in but when it was in god its moved from 40-100.
@BoyBeardie 3 жыл бұрын
Best video yet 💪
@danielclare2344 3 жыл бұрын
Handiest tool in any workshop .....the pallet truck 🤣🤣🤣love the work yous do lads 👍
@DarksideDevelopments 3 жыл бұрын
Does all the graft
@insidebyte8561 3 жыл бұрын
No this is what i have been waiting for :D
@flippy9133 3 жыл бұрын
cant wait to hear this thing roar
@eckythumphill 3 жыл бұрын
These tunes are just what the doctor ordered. Cheers
@ElySky95 Жыл бұрын
I would like to see more +300hp TDi VP engines, some people have accomplished it with VP37 pump modified for high rpm with higher injection pressures.
@babis33kafes57 3 жыл бұрын
Thank you very much! waiting for your response! greetings from Greece;🇬🇷
@babis33kafes57 3 жыл бұрын
Ok thank you very much
@karlpaljev9790 3 жыл бұрын
I had 96kw stage 2 remap, boost gauge was 2+bar all time :d
@ttcherrick 3 жыл бұрын
Gotta say I was deeply shocked to see someone **start** by inserting the wrist pins: I’ve been watching Andi at Subi-Performance build Subi boxers for so long I’m used to seeing the wrist pins put in through the access plugs **last**.
@nikdog419 2 жыл бұрын
Taking notes for my 1.9 TDI 8V VE engine rebuild. And definitely just subscribed to this channel. Why has it taken the KZfaq AI so long to suggest you guys to me 😅😂🤣 (I bet it only did it because I was looking at H-beam rods on your website yesterday night 😅)
@DarksideDevelopments 2 жыл бұрын
Google thinks it knows everything!
@hamzamahmood879 3 жыл бұрын
This type of video just shows how much effort goes into this kind of work 🔥
@shineautomotive 3 жыл бұрын
proper nice engine build
@XXXLAVERICKXXX 3 жыл бұрын
Oh wow, wasn’t expecting that. Love this content and be great to see it on the Ring.
@GoobyPlsM 3 жыл бұрын
You popped pa opppp
@GoobyPlsM 3 жыл бұрын
Op
@GoobyPlsM 3 жыл бұрын
You
@GoobyPlsM 3 жыл бұрын
Yeah that’s
@GoobyPlsM 3 жыл бұрын
You
@christopherbell7561 3 жыл бұрын
Very nice work
@shaunwhitfield112 3 жыл бұрын
Class vid Ryan 🙌🙌😎and love Paul’s attention to detail 🙌🙌🙌🙌🙌🙌even had to slow it down at some points to have a proper look 😂😂🙌pure class 👌dyin to see what it’s putting out when it’s in the car 😁😁what engine would you say is your fav at Darkside 😉😉1.9 2.0 3.0 to tune etc etc Since following yous I’ve changed my mind loads on what to tune or shud I say send to you to tune 😂😂😂anyway brill vlogs keep them coming 🙌and what’s happening with the new V12 zombie machine 😂😂😂👌
@DarksideDevelopments 3 жыл бұрын
I'll let you know when we have the V12 running! Haha
@jamieharle 3 жыл бұрын
Hopefully more of these connections with high profile people, like @Misha Charoudin for Darkside. Please don't get too big though Darkside , I've got a 2.0 CR I'd like you to have a look at sometime if you've got a spare moment !
@forgottenknowledge8917 Ай бұрын
I can't wait to get a bigger intake manifold and a tune for my PD105. Maybe some firad tips, too.
@ABoringTool 3 жыл бұрын
I could watch a timelapse of people building motors all day
@EricThompsonClimber Жыл бұрын
Great time lapse.
@bull_pinheiro 3 жыл бұрын
My injectors and engine are running so bad and faulty, getting something like this would make me happy again, even with uneployment and busted spine.
@MrGreenAKAguci00 3 жыл бұрын
Awesome workmanship and great video, but guys I know we are not watching it for the music, but please mix it up a little in future uploads.
@franciscoribeiro9103 3 жыл бұрын
Nice collab
@Deivydoske 3 жыл бұрын
Really nice build. Having done over 181k miles, I'm tempted to rebuild my 2.0tdi BPW B7 with an added intercooler and a compound turbo set-up (just because...as long as it fits in the bay). Is this something you'd be interested in working on?
@mihailro4577 Жыл бұрын
Have you done the b7 bpw project? I m interested. Reply me please
@callumbriggs3372 3 жыл бұрын
2 words gale banks as in read up on him he is a legend and listen to what he says about diesel tuning u won't go wrong ever
@eugenpirvu2931 3 жыл бұрын
11.14 still 1 piston pin retainer on the table, was an extra one or i see something else? Anyhow, great timelapse! 👌
@CUSTOMADE13 3 жыл бұрын
love to see that in 2 hour video a la subi performance silent built
@SheepInACart 3 жыл бұрын
Aircon sounds reasonable for a "track day" car instead of "race car", as the actual total weight (which can be less than some cooling vest systems) and extra power needed to drive accessory belt (a couple of horsepower) isn't going to back a big difference compared to a hot/tired driver, and its not like this motor is going to turn at speeds a stock petrol wouldn't as to worry the pump. But I do suspect you'll end wanting to swap the factory condenser for something outside the engine bay and insulate the remaining lines so that it both actually works when the under-bonnet regions an oven and doesn't interfere with the space/airflow for radiator/inter-coolers that could be fitted... we do this for many 4x4's here down-under because the hot climate, low speeds working hard offroad and demand to fit bullbars/winches/intercoolers at the front cause simlar problems. I've even seen several older US cars with the complete setup hidden away somewhere like the old spare tyre well, running an electric compressor to keep the engine bay clean/unmolested but still having it enjoyable to cruise on a hot day.... but I suspect a golf might not have that degree of unused space outside passenger cabin, and it would be heavier than just moving the condenser.
@DarksideDevelopments 3 жыл бұрын
Yes that's correct and a good idea, its the condenser that's the problem!
@iplaybose 3 жыл бұрын
Love my 1.9tdi bxe, golf5
@otacon4065 3 жыл бұрын
nice one my brother
@enzoracer5323 3 жыл бұрын
Hello from brazil, nice work...
@ChrisBakerTrance 3 жыл бұрын
Great Video. Have the PD 130 Awx Lump 440000. Amazing Engine
@DarksideDevelopments 3 жыл бұрын
They keep on going if looked after!
@ChrisBakerTrance 3 жыл бұрын
100% 👍 like everything maintenence is the key.
@garysimpson8860 3 жыл бұрын
Can’t wait to see the results when the tractor 🚜 hits the ring ,,
@theenglishtrucker1849 3 жыл бұрын
Rite good bass line! 😁😎👍
@Z4G. 3 жыл бұрын
What turbo did they use for this build? EDIT: He just said it, damn what a unit.
@huseyinalan1540 9 ай бұрын
Würde mich sehr freuen von euch bald hören zu dürfen
@Master321v 3 жыл бұрын
Need also a BIG OIL COOLER!!!
@hipphyseni0194 2 жыл бұрын
I like your channel verry much and i have v6 touareg and a 1.9tdi caddy
@peterjohnson4006 3 жыл бұрын
Are they OEM pistons that you modd?? I Was up at yours this morning getting a 2260 .....500 mile round trip, love the bog roll holder lol
@DarksideDevelopments 3 жыл бұрын
Haha, yeah stock modified
@Ricardo87G 3 жыл бұрын
gr8 build!! just one question why the 28 turbo over the usual 22? just cuz race build and better top end?
@DarksideDevelopments 3 жыл бұрын
Yes, 22 maxxed out is not ideal
@toniferrioliperello8248 3 жыл бұрын
Amaizing, bru-tal i esoectacular
@Vision-re3os 3 жыл бұрын
I swear you look like taji the one star reviews guy haha haha........ good vid
@Nononoone 3 жыл бұрын
Love a good pd
@RestoDesignsnando 3 жыл бұрын
Great build, also planning a mk4 TDI track car.
@DarksideDevelopments 3 жыл бұрын
Don't, use one of your Mk2s or a Mk5!
@faded5221 2 жыл бұрын
@@DarksideDevelopments why?
@btooc3423 3 жыл бұрын
Was just about to write a comment after reading some of the others. Then I thought, put my rum down, calm down, watch the video, think some,and then start typing. 🤣🤣🍻
@DarksideDevelopments 3 жыл бұрын
Well said!
@jasonga 2 жыл бұрын
I had a 265hp and its lasted 22000 miles....and I looked after it!!!
@tbgslav837 4 ай бұрын
Did it broke down ?
@bojanautocare8260 3 жыл бұрын
You make it look so easy haha
@christotm8985 3 жыл бұрын
Might regret asking this but, how much would this build cost to have built and installed start to finish? All part and labour and stuff? Thanks in advance and loved the video!
@DarksideDevelopments 3 жыл бұрын
10k or thereabouts!
@davidrowe1605 2 ай бұрын
Love to know how much it cost. I've just got my 1st ever vw and its a 2009 1.9tdi jetta. And its the 1st car I can actually do some good tuning and styling on looking forward to start the upgrades. And its my first ever auto funny as I've always said I would never own 1 only ever driven an auto once before and stalled it about 70 yards after leaving house lol
@DarksideDevelopments 2 ай бұрын
There's probably 10K plus in this
@thefamilyrobbo 3 жыл бұрын
Must be nice to go home with a smile on your face after a satisfying day's work 😊. You need to turn the heating up though yer tight bugger. That poor lad's got his hood up. 😂 Great video 👍
@DarksideDevelopments 3 жыл бұрын
Cos he's on DLA, haha
@thefamilyrobbo 3 жыл бұрын
@@DarksideDevelopments 😂😂
@-sargntclashroyaleandmore-491 3 жыл бұрын
I got my fix of ASMR from this vid 👌🏻
@EiB1985 3 жыл бұрын
Great job! How much would it be to rebuild an engine just like this?
@DarksideDevelopments 3 жыл бұрын
10k!
@lukevwg131 2 жыл бұрын
I'd love to know what you guys could do with my t5.1 2011 transporter. The poor thing is only 101 brake.
@DarksideDevelopments 2 жыл бұрын
Have a look around, 300+ if you want it!
@RyeC00 Жыл бұрын
I have a very similar build from you. Can I ask why you are not using wrap on the manifold and a turbo blanket?
@DarksideDevelopments Жыл бұрын
The manifold was ceramic coated so no need for it and we didn't do a turbo blanket for them
@nospeedlimits7777 2 жыл бұрын
Reyt then, ok this is pure track race engine with all top parts.. it's a darkside rocket. As far as gearbox Ryan tells he uses metal piece to strenghten 1st to 4th, adding it's not 100% effective but working well. Does it help quick shifting? Does it prevent synchro eating or blowing out?
@DarksideDevelopments 2 жыл бұрын
Nothing stops the 4th gear shredding!
@staszeksowikowski9039 3 жыл бұрын
Great engine, top class tuning. Could somebody tell me why tdi pd pistons have that recessed spike?
@DarksideDevelopments 3 жыл бұрын
For mixing
@chongy9895 2 жыл бұрын
The trapezoidal swirl
@motoroadrunner9589 Жыл бұрын
Imagine if someon3 made turbochargers for the touaregs. V8 specifically since the v10 already has them and the v6 would probably die or they already have them idk haha
@poolyboy81 3 жыл бұрын
Whats in the black bottle? Some kind of assembly oil?
@DarksideDevelopments 3 жыл бұрын
Yes
@ryanread4031 3 жыл бұрын
I’d have this done for £10K where do I sign up drive in drive out job?
@thegrumpyyorkshireman5277 3 жыл бұрын
Evening lad love ya work , could u do owt with the vw 2.4d tic lump ??
@DarksideDevelopments 3 жыл бұрын
Slap a 2.5TDi turbo on it and some bigger nozzles!
@NoctisIgnem 3 жыл бұрын
@@DarksideDevelopments reckon a d5 turbo (Gt2025v) would be better than the stock one? Also most just advice getting fresh gtd nozzles, or would tdi nozzles with the correct idi pressure set also work?
@kdotktimetopurge8549 3 жыл бұрын
How much was that i got a 1.8 t 20v
@dogbite5509 3 жыл бұрын
Fantastic explanatory video and later craftsmanship in building the engine. Which make of engine oil do you favour for the PD engine you built and what grade, please?
@DarksideDevelopments 3 жыл бұрын
Rock oil 10w50 for this!
@dogbite5509 3 жыл бұрын
@@DarksideDevelopments Thank you. Do you rate Rock engine oil as being a decent oil?
@DarksideDevelopments 3 жыл бұрын
We have had no trouble!
@dogbite5509 3 жыл бұрын
@@DarksideDevelopments Thank you.
@arnoldkul3827 3 жыл бұрын
@@DarksideDevelopments Hey Ryan if I only do a couple of track days and a lot of every Day driving is it still ok to use 5w 40 grade oil. I'm currently using Motul 5W-40 X-Clean. Thx
@babis33kafes57 3 жыл бұрын
Dear friend hello! can you please tell me your opinion about 1.9 tdi avf? which engine code is better in your opinion and why?
@DarksideDevelopments 3 жыл бұрын
AVF is OK, usually they are in a rotten car so we don't get tons of them in for tuning!
@djrorymillermobilediscokar3398 2 жыл бұрын
Can this be done to the AWX PD engine I’ve got a passat 1.9tdi that’s in need of some love
@DarksideDevelopments 2 жыл бұрын
It's the same engine really, just different pipework!
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