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Every step of our Wood Fired Pizza Oven Build.
This video is an in-depth description of how we built OUR wood fired pizza oven. We cover everything we did including the resources that influenced the selection of our materials, the techniques we used, what we considered in our design, and why we built it the way we did. We explain:
1. Key considerations in the design factoring in materials and dimensions.
2. Why we created our own highbred design after reviewing Napolitano and Tuscan designs.
3. How we achieved the dome shape and size using an exercise ball, pool donut, Styrofoam, newspaper, and sand.
4. Our choice of refractory products.
5. What we wanted for thermal mass to store energy.
6. The type and thickness of insulation we selected.
7. The benefits of using glass.
8. How we made forms.
9. How we installed the rebar and diamond lath.
10. The types of cement we used.
11. How and why we mixed cement the way we did.
12. How we made our own version of refractory concrete.
13. How we made mortar.
14. How we cut tile and stone.
15. How we installed our tiles.
16. How we applied grout.
17. How we made the keyhole for our firebricks.
18. How and why we laid the firebricks in a herring bone pattern.
19. Why we considered Coefficient of Expansion in the design.
20. Methods we used to compensate for thermal expansion.
21. Methods we used to move heavy blocks of concrete.
22. Why we put drain holes in key locations.
Disclaimer: We have no affiliation with any of the resources or suppliers listed and have not received any products or compensation pro bono.
List of resources:
1. Wikipedia Articles Reviewed:
a. Types of Concrete
b. Cement
c. Concrete
d. Portland Cement
e. Mortar
f. Stucco
g. Grout
h. Lime
i. Roman Concrete
j. Vermiculite
k. Perlite
l. Glass
m. List of physical properties of glass
2. Forno Bravo
3. Canadian Forge and Farrier
4. Mugnaini Ovens
5. The Fire Brick Co.
6. ThermoBlog (Pizza Ovens: Radiant Thermal Powerhouses)
7. HWI (Curing and Dryout of Refractories)
8. Morgan Advanced Materials
9. Vermiculite.org
10. The Engineering Toolbox (Perlite Insulation)
11. Material-Properties.org (Glass-Density-Heat Capacity-Thermal Conductivity)
12. DailyCivil.com (Concrete Mix Ratio - Types, Grades & Designs)
13. Numerous KZfaq videos.
a. Massimo Nocerino Pizza Massimo
b. The Wood Fired Oven Chef
c. Vito Iacopelli
d. Creating Concrete
Suppliers where we purchased our materials:
1. Canadian Forge and Farrier (Refractory cement/materials)
2. The Sounding Stone (Refractory cement)
3. MFP MyFireplaceProducts (Refractory bricks)
4. Alsips (Ceramic insulation)
5. Tom Roger’s New and Used Bricks (Bricks and stone)
6. Dave Copp Steel (Steel)
7. Home Depot (Cement and grout)
8. ReStore (Tiles and grout)
9. Princess Auto (Tools)
This is how we built our oven but there are many ways to achieve great results.
We hope this will stimulate your creative juices, and give you ideas for your own projects.