DIY Air Bearings

  Рет қаралды 59,750

David Preiss

David Preiss

4 жыл бұрын

Some other resources relating to air bearings + this project:
Dan Gelbart's lathe - • High precision air bea...
New Way has published lots of great information here - www.newwayairbearings.com/tec...
Tom Lipton's primer on lapping - • Precision Lapping 101
Rob Renzetti's video on aluminum oxide toolroom stones (inspiration for trying ceramics) - • PRECISION GROUND TOOLR...
Feel free to get in touch with any ideas or applications!

Пікірлер: 59
@RedBuit02
@RedBuit02 Жыл бұрын
Hi David, I’m an engineer at New Way. You did a great job with these bearings. I’m shocked you were able achieve sufficient flatness with 600 grit sandpaper.
@DaveEtchells
@DaveEtchells 2 ай бұрын
Only just now found this in my feed; good job (for once), YT algorithm! What a great project, thanks for sharing the results of all your research about the type of graphite, critical dimensions, etc. Besides being fascinating in itself, it’ll save many, many people hours of frustration and wasted money finding the right graphite. Great, great project!
@TheGroundpork
@TheGroundpork 3 жыл бұрын
Really great explanation of the obstacles you overcame! Thank you!
@vijayvjn6874
@vijayvjn6874 4 жыл бұрын
Thanks for taking the time in making this video, i saw dan gelbarts video of his lathe years ago and really appreciate seeing how diy air bearing can be made
@ElementalMaker
@ElementalMaker 4 жыл бұрын
Awesome stuff!
@BIGWIGGLE223
@BIGWIGGLE223 4 жыл бұрын
This is great!! I was sent by Applied Science as well. And man, I almost can't tell you 2 apart vocally!! Your videos are great btw. Not sure if you'd like for your channel to grow, but I'm betting it will become something everyone will love.
@iEnergySupply
@iEnergySupply 3 жыл бұрын
Just finished mine! Great job!
@mxcollin95
@mxcollin95 10 ай бұрын
Super interesting video! 👍
@nicholaswilliams4507
@nicholaswilliams4507 4 жыл бұрын
Excellent work David. A couple months back I experimented with using carborundum/alumina aquarium bubblers. Indeed, lapping them flat was difficult and required a diamond surface. They produced substantial and very fine bubbles once in the 1000 grit range or so. Regarding the radial attempt, you made what would be classified more accurately as an "air bushing". For likelier success without exact tooling, try partial circumferential coverage using 3 or 4 individual arc segments equally spaced. In doing my experimenting I didn't build a cage and sealed 5 faces using resin, and while lapping I supplied air so as to "flush" the debris - it helped enormously in keeping the abrasive surface fresh, but I've also not experienced with such a great lubricant as graphite so it may not be as helpful. I see what I believe was your supplier on eBay and am snagging a box. There are some good papers on the effects of the "dead air" cavity and plenum shape, btw. Get in touch if you'd like to collaborate - my application is in the nanopositioning realm as well as conventional machine tools.
@LaneyMachineTech
@LaneyMachineTech 4 жыл бұрын
Cool idea! I will try this too. - Adam
@mxcollin95
@mxcollin95 4 жыл бұрын
Really cool! Good job explaining.
@IronRiviera
@IronRiviera 4 жыл бұрын
Very nice project. I like fooling around with this type of stuff as well.
@africanelectron751
@africanelectron751 4 жыл бұрын
Awesome stuff, I used to install/service CMMs.
@adamsiwek7995
@adamsiwek7995 4 жыл бұрын
Awesome video, keep up.
@samuelschuur7044
@samuelschuur7044 4 жыл бұрын
This is great! Have you considered looking at the non porous type air bearings?
@nasiruddinabdulnasir5005
@nasiruddinabdulnasir5005 3 жыл бұрын
any recommendations on the air supply, what pump to get etc..
@MrChangCJ
@MrChangCJ 4 жыл бұрын
you remind me of Ben Krasnow from Applied Science! Great content! Keep up the vids :)
@nixie2462
@nixie2462 4 жыл бұрын
He was first on this video. XD
@mwalczak5603
@mwalczak5603 Жыл бұрын
Very interesting. For the air bushing could you used a reamer when boring the graphite?
@bmtrout100
@bmtrout100 Жыл бұрын
Thank you!!!
@jimmyoverly3512
@jimmyoverly3512 4 жыл бұрын
This is an exceptionally well done project and video (English is not my native language)
@opabodejide7643
@opabodejide7643 Ай бұрын
nice work. can we get the .STEP of the design..? looking forward to hear from you
@ErnestDuarte
@ErnestDuarte 4 жыл бұрын
Good news I searched DIY air bearing and your channel popped up on top. Is there a reason alot of people are using low psi "60ish". If the air bearing load is surface area multiplied by the atmospheres of pressure is the plenum the limiting factor of pressure? I have a small machine shop and am thinking of building a high precision lathe.
@KLTan-zp6xr
@KLTan-zp6xr 4 жыл бұрын
Will this work with an aquarium air stone ?
@amitrakshe5773
@amitrakshe5773 3 ай бұрын
Can graphite be used to reduce salts from water
@RobertSzasz
@RobertSzasz Жыл бұрын
I wonder if air bearings could run on the outside corners of T or V 2020 aluminum extrusion. For much of 3d printing it would make for simpler designs, easier parking for transportation (just turn off the air and it locks in place) and fewer wearing parts over time.
@Johnholmes003
@Johnholmes003 2 жыл бұрын
Any chance we can get the cad file to make the housing? Thanks buddy.
@ianboard544
@ianboard544 11 ай бұрын
what advantage does porous material have over just taking a flat plate and drilling a lot of small holes?
@coopermullin3627
@coopermullin3627 3 жыл бұрын
Do you have some kind of equitation to calculate for amount of psi to weight for lift to happen?
@nemoyu7680
@nemoyu7680 3 жыл бұрын
Great work. But how to prevent carbon powder falls of graphite?
@Johnholmes003
@Johnholmes003 2 жыл бұрын
What is the cfm these use at 60 psi
@boltonky
@boltonky 4 жыл бұрын
Brilliant little video and best part very clear.....still find it strange that i when i was in need i found heaps of random info. Also i want to know who down-voted at least leave a comment why as long its not abuse
@lpjunction
@lpjunction 4 жыл бұрын
A small number of down votes should not be taken seriously. The upvote/downvote buttons on cell phone is just millimeters apart, some people even flipped these buttons by accident.
@LowPriceEdition
@LowPriceEdition 4 жыл бұрын
Clever.
@user-cd4ij4si9w
@user-cd4ij4si9w 28 күн бұрын
Dude you are cool
@nicholaswilliams4507
@nicholaswilliams4507 4 жыл бұрын
Another thing; to measure deformation and condition of the bearing surface under load you would probably get pretty far by bearing it on top of an optical flat
@satanaz
@satanaz Жыл бұрын
@perspectivex
@perspectivex 4 жыл бұрын
That's really cool. Based on your experiments do you have any thoughts on potential challenges of making a high speed CNC spindle using this kind of air bearings (but probably Ben Krasnow's technique for boring precision-fit round holes by cutting grooves and creating a 'file' from one of the spindle bar stock pieces)? Like say, 'top three' problems?
@jackal8279
@jackal8279 4 жыл бұрын
Would love to make some of those linear air bearings for a 3d Printer X Y gantry. I bet they are very quiet while in operation?
@irrelevantfish1978
@irrelevantfish1978 4 жыл бұрын
Air bearings are actually pretty noisy on their own (they're the source of the constant hiss in this video: kzfaq.info/get/bejne/qayiicegtM7ZYYU.html), and that's before factoring in compressor noise. And why do people keep saying they'd be awesome for 3D printers? Sure, using air bearings could make your positioning system a few microns more accurate than cheap linear guides, but who cares when the remainder of the system has tolerances measured in the hundreds of microns? Your time/money will be far better spent in a myriad other places first. Personally, I'd love to try my hand at building an air bearing mill or lathe spindle. It seems like you could build yourself something really nice for pretty cheap using air bearings and carbon fiber, and since the only ways to buy yourself steel-working capability is to play eBay roulette or drop >$5k on something commercial, it's a project that might actually make some economic sense.
@samuelschuur7044
@samuelschuur7044 4 жыл бұрын
@@irrelevantfish1978 once again though in the case of a mill or lathe your argument about the 3d printer is still an issue...
@irrelevantfish1978
@irrelevantfish1978 4 жыл бұрын
@@samuelschuur7044 I'm afraid I can't figure out what you're trying to say. Would you please clarify?
@samuelschuur7044
@samuelschuur7044 4 жыл бұрын
@@irrelevantfish1978 I meant that for the most part in the mill you propose your precision is not limited by the air bearings but really your other component choices just like your example with the 3d printer.
@irrelevantfish1978
@irrelevantfish1978 4 жыл бұрын
@@samuelschuur7044 That's true, but mills and lathes are almost always more precise than 3D printers, usually enough that air bearing spindles' lower runout will lead to a noticeable improvement. But even if that's not the case, and the machine is a bucket of backlash and missed steps, you'll still improve machine dynamics, leading to longer tool life, better surface finish, and faster material removal.
@lazyh-online4839
@lazyh-online4839 4 жыл бұрын
I've thought about using porous Terra Cotta or mixing starch/flour with a non-porous ceramic slurry to create a controlled porous ceramic substrate for a hydrostatic air bearing using water at really high pressures, this should increase both load capacity and stiffness by several orders of magnitude compared to air bearings.
@charlesspringer4709
@charlesspringer4709 4 жыл бұрын
Try aquarium air-stones?
@merkabaenergy9558
@merkabaenergy9558 4 жыл бұрын
5:19
@bob1947essex
@bob1947essex 4 жыл бұрын
why is the sound so low
@ovnprojects2640
@ovnprojects2640 4 жыл бұрын
Nice, some how I think this is going to be the rage in 3D printing in couple of years 🤔
@LanceThumping
@LanceThumping 4 жыл бұрын
I agree, I feel like these shouldn't be all that expensive to make reasonably accurate for 3D printing and would allow printers to move quickly with less friction for high speed printing.
@MF175mp
@MF175mp 3 жыл бұрын
I doubt that consumer grade printers would ever use air bearings as the ball bearing rails are just 100% sufficient for the job. The problems lie elsewhere. Also the real linear rails are not advantageous for 3d printers either, the round rod system is almost as rigid in that application and the rigidity isn't an issue really
@shahuni
@shahuni 4 жыл бұрын
Great video. You must start a discord community...
@blueline308
@blueline308 4 жыл бұрын
shame ya cant hear the video
@sarahdelacruz5208
@sarahdelacruz5208 2 жыл бұрын
@:52, i should call her.....
@nelsonashbrook765
@nelsonashbrook765 4 жыл бұрын
Are you Tom Lipton's kid?
@user-oe7lz2vi3b
@user-oe7lz2vi3b 7 ай бұрын
Вот на чём должен был летать гиперлуп, а не на магнитном подвесе.
@lawriealush-jaggs1473
@lawriealush-jaggs1473 4 жыл бұрын
Sound is so low I can't hear what you hahe to say. A pity because I wanted to hear it.
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