This is a Video demonstration showing how to make a fibreglass mould, using an existing master mould we had
Пікірлер: 367
@luvstruck27338 жыл бұрын
Enjoyed the video. Being unfamiliar with the measurements, and the products, I enjoyed the music, and the narration.
@ecfibreglassuk14 жыл бұрын
@GasserGlass Hi thank you for your reply, The methods we use in some of our videos are quite basic, the company producing these moulds do have more advanced methods but we try to keep the demonstrations to basic hand lay up without the need for spray or sometimes trimming equiptment. some of our customers buying our materials are first time user who may not have access to spray guns and pnumatic tools etc, hopefully we will get the time to demontrate other methods in future videos, Kind rgds
@slimthug66759 жыл бұрын
Simple and clear.... great stuff guys, thanks.
@ellington470111 жыл бұрын
Very well structured, informative video... Instantly added to favorites and will be referenced several times for my upcoming first fiberglass project. Thanks for posting.
@mr.perfect10674 ай бұрын
Me too
@ecfibreglassuk14 жыл бұрын
@irfanfikri This is known as The Plug / Mastermould: To produce a mould you need a pattern or former commonly called a “plug” an exact replica of the finished item. Usually you will have to make the plug from scratch. The plug can be made from almost any material as long as it is made rigid, accurate, dimensionally stable and set on a solid foundation. this particular one is made of fibreglass which we made earlier from another plug made from wood which was primed as smoothed to a gloss finish
@VinothKumar-qo7ry4 жыл бұрын
Thanks for sharing knowledge sir. Huge respect for your tremendous effort.
@Automedon211 жыл бұрын
Skilled craftsmen are a national treasure. Once we lose the manufacturing we lose centuries of knowledge to the point where we will never recover it. Terrific video
@ecfibreglassuk11 жыл бұрын
Hi The Gelcoat is the durable, cosmetic and more often pigmented finish you would see on the part you are producing, it provides weathering and water resistant properties on the part surface, you could pore silicone in just as always try a small test piece first, hope this helps
@motomx6910 жыл бұрын
What a great video! and quality mould!. i dont think ill need to make my mould as strong, but if you will be using it alot, this is a great way of making it! thanks very much for youre video
@ecfibreglassuk11 жыл бұрын
Hi, its really best to fully assure the coating is at adequate thickness throughout, you can locally re-apply to the effected area, hope this helps.
@ecfibreglassuk12 жыл бұрын
Hi, Optimold relies on high exotherm for best results, bit of a nuisance sometimes depending on what your making, some other tooling systems recomend less Resin, thanks for the positive comment.
@NickVenture12 жыл бұрын
I just now have to do this. And remembered your great video. Had a look. To make sure I will apply the gelcoat well. 2% of catalyst.. and 6mm thick.. (not more). Got it!!! Thanks a lot.
@ecfibreglassuk2 жыл бұрын
Glad it was helpful!
@RishiSingh-uy8qx2 жыл бұрын
I think it is 0.6mm and not 6 mm thick, the first coat(black one)
@ecfibreglassuk12 жыл бұрын
Hi , material at 4.30 is basically a filler paste with low shrinkage properties, and the other is Opyimold Tolling Resin, hope this helps.
@ecfibreglassuk12 жыл бұрын
@LovemeAquarius Hi, after the resin is catalyzed add talc until you can just pour, approx a 2:1 resin talc does this job, best rgds
@charliegrpdixon59448 жыл бұрын
very helpful video for my A level homework. thank you
@THOMASTHESAILOR7 жыл бұрын
I think the most stressful part of Mould Making is the music, it'll drive ya crazy before your done..
@filipwyberg5 жыл бұрын
Then youre not focused enough :D
@craigjones92444 жыл бұрын
Haaa true🤣
@hfranke074 жыл бұрын
Me too.... music is sick
@corneilcorneil3 жыл бұрын
I agree, the music is disturbing.
@jaywinters24833 жыл бұрын
Almost had to exit out👎 music ruined it
@ecfibreglassuk13 жыл бұрын
Hi, yes its a fibreglass plug that was made, in this case the male part outlasts the female part, so after every few thousand lifts this is brought back in to reproduce another, when its put back into stores a Gelcoat few layers of Glass is usally applied for protection, you can get mould protect, but its sometimes as easy the 'old fashioned' way :-). best rgds
@Flawless_fashion_11113 жыл бұрын
Sir i m Intrast to fiberglass work experience to 15 years plz reply me
@percival237 жыл бұрын
There is an old saying "God is in the details" Clearly the makers of this video understood the importance of the details in this considerable process. Well done lad's.
@waleskayazzie9945 жыл бұрын
You mean devil is into detail😁
@ecfibreglassuk13 жыл бұрын
@richarddale76 The treatment of moulds is slightly different for epoxy moulding, some people will only use the PVA alone for epoxy mouldings. Unlike polyester which relies on a chemical bond, the epoxy relies on mechanical bonding so will sometimes still grip to any microscopic scratches on the mould surface even if waxed, PVA produces a good solid barrier between the Epoxy and Mould surface. We are open again on the 3rd of jan. Thanks again and All the best for 2011 Kind rgds ecfibreglassuk
@ecfibreglassuk12 жыл бұрын
@Savyoan Hi its not something i have done im afraid, i have made a mould from a Clay statue after covering it with Shellac first then applying PVA Release. You would only put wax in the Gelcoat (2%) if you were applying to the finished product for finish ect, not on the Female mould as this would inhibit adhesion of subsequent layers of reinforcement, hope this helps.
@elleburgess34989 жыл бұрын
Great Video
@Assimilator70212 жыл бұрын
If you're NOT making production pieces....which need to be as close to PERFECT as possible.... you CAN skip the gel coat step. But this will give you a part thats not smooth as glass so you might have to do some finishing afterwards. Also keep in mind if the part you're molding has a deep well like the one in this video....you might have a difficult time removing it from the mold. Gel coat is very important when making repeatable molds and will reduce finishing time.
@skeeterbuggy11 жыл бұрын
you can get gelcoat pre colored in any color, or purchase tinting material to color as you need to.
@smoothon10 жыл бұрын
Great video - thanks!
@ecfibreglassuk10 жыл бұрын
Thank you :-)
@cimrman211 жыл бұрын
Its amazing a super nice coooool project
@ecfibreglassuk12 жыл бұрын
Hi, we used 10 waxes for taking mould from plug and also taking part from mould, best rgds
@entrad15712 жыл бұрын
This is a great tutorial on mould making but 3 to 1 resin ratio would produce a bit to much exothermic heat in the mould I have used 2 to 1 with great results.
@Noorstud6 жыл бұрын
Very nice job. Thanks
@ecfibreglassuk12 жыл бұрын
Hi yes it would, there is not a restriction on size, just different methods, best rgds
@DJW1477 жыл бұрын
Hi - my A Level class and I have enjoyed watching this video, it has been very good for explaining the process for their A Level studies. They would like to know what the end result actually was, can you help? They have some very wacky ideas!!!!!!Mr Wakefield
@ecfibreglassuk7 жыл бұрын
Hi Mr Wakefield - These are moulds for life raft containers, some of which can be seen in the movie Interstellar - It's our claim to fame :-)
@bizling13 жыл бұрын
When waxing the mould, is it ok to leave it over night say if you've only achieved 6-7 layers? Same applies to the former?
@ecfibreglassuk12 жыл бұрын
Hi, there is nothing to substitute the Gelcoat im afraid! Car wax is a release ageant, you need the Gelcoat for the mould surface.hope this helps
@CAL1MBO7 жыл бұрын
Thanks for the video
@147andreluiz3 жыл бұрын
Question please: how strong is fibreglass? I was thinking in making a car roof cargo box out of fibreglass but obviously, has got to be very strong. How strong one layer of fibreglass is? How many layers would I need? Thanks
@MikeTheDidgeman12 жыл бұрын
fiberglas is so cool , iam making didgeridoos of it! :) I wanted to ask for the roller: can I use every kind or should it be a specific material? thx
@richarddale7613 жыл бұрын
@ecfibreglassuk Thanks for the info. Its just i've seen other on here use upto 6! layers of wax, then 2 coats of PVA release agent. This was for an epoxy resin on carbon 6k fibers though. Would you recoment either/or rarther than both? P.s When you back open after xmas? got an order ready to ring through. Thanks again
@arunnaik22244 жыл бұрын
Fine finish,,,,great.
@ecfibreglassuk13 жыл бұрын
@richarddale76 Hi This is a PVA Release agent not to be confused with polyvinyl acetate emulsion which is a Bonding agent. PVA Release agent is a liquid solution of polyvinyl alcohol resin in a mixture of water. when dry this forms a thin skin which acts as a barrier to prevent the resin from bonding to the mould surface. Kind regards ecfibreglassuk
@ecfibreglassuk13 жыл бұрын
@mindfreak001009 Hi you would need a compressor to spray gelcoat, or without simply brush apply,rgds
@ecfibreglassuk12 жыл бұрын
Hi, usually 2-3 hours @ room temp of approximately 18-20 deg C.
@AestheticButterfliez13 жыл бұрын
its very good video for fiberglass workers its so nice cos i have my owen fiberglass besnuss thanks
@Gnetluvsgreg11 жыл бұрын
What is the purpose of the gel coat? Can you cast silicone in a mold like that?
@LowCostCncRetrofits12 жыл бұрын
Painting tooling gelcoat is still the quickest no fuss way for small moulds nice video
@reynoldpasilan49411 жыл бұрын
hi , do we can use other kind of material to put a color instead of gelcoat, is it possible to use an enamel paint ?
@ecfibreglassuk11 жыл бұрын
Hi, if a gloss surface is required then don't use PVA , you can use a semi permanent release such as Marbocote Fastcote or Meguiars Velocity.Also a hard paste wax such as MG08, follow the guidelines on the product for a successful release, hope this helps.
@Mohamadreza-sf2jc5 жыл бұрын
Beautiful 👌👌👌👌
@soldierofjudgement04776 жыл бұрын
Is there any chance you have the intro clip by itself? Just wondering.
@Niceburg40011 жыл бұрын
Hi. Great video. I am an ex fiberglasser who only used gel coat in the past, sanded and sprayed it afterwards. Why is there so much nonsense now about gel coat never curing, or you need topcoat or flocoat instead. Has it all changed so much.
@ecfibreglassuk13 жыл бұрын
Hi yes it is actually better to leave wax to harden correctly overnight, if you need to put any more on the next day it will be ok, kind rgds
@manishagopalka68967 жыл бұрын
When you apply the first layer on consolidation material i.e, the mat with the fibres, you are sticking it in with epoxy resin I presume? Or is it some other material?
@ecfibreglassuk7 жыл бұрын
Hi, it's polyester resin
@jananimanikandan848310 жыл бұрын
how to make that mould...and whats the degree of heat for melting and how it looks.. This video is very informative.nice
@mindfreak00100913 жыл бұрын
does the gel coat can be sprayed? using a compressor? thanks..
@ecfibreglassuk11 жыл бұрын
Hi, this would be the Gelcoat used in the process, best rgds
@adelkl57116 жыл бұрын
sometimes a certain kind of yellowish powder is added to the resin could you tell us what it is?
@profesorkai13 жыл бұрын
how much did this size mould cost to make all together?
@serchmarc12 жыл бұрын
thnk you for your time to answer ,yes that helped
@deadeye970310 жыл бұрын
Great video - I'm going to send people to this from now on rather than explaining the process. I noticed that you don't mention the need for release angles in the plug ? Additionally, a boss for an air fitting laid up in some part of the mold helps pop the part with an air compressor. If one is making enough copies to make a mold worthwhile, it definitely cuts the turnaround time and (especially on bigger parts) one person can pop the part.
@ecfibreglassuk10 жыл бұрын
Hi no it was not mentioned in this case a draft angle of 2mm was used on the sides of the part , thanks
@ecfibreglassuk12 жыл бұрын
Hi depends where you are they are companies that can import, hope this helps best rgds
@11Gunn13 жыл бұрын
I have removed part of my Dashboard that is made from 'Pleather' material puled over metal, there is foam/sponge in between to give it shape. I'm looking to made a solid fibreglass part and not have the spongyness. Can you tell me if its possible to make a mould from the plastic/leather style dashboard material? Thanks :)
@LowCostCncRetrofits12 жыл бұрын
Nothing wrong with brushing tooling gelcoat, spraying gelcoat is a real art NICE !!!
@mclk4011 жыл бұрын
Qual o nome da tinta que vc usou antes do revestimento da fibra?
@Mohamadreza-sf2jc5 жыл бұрын
👌👌👌👌beautiful
@hengineer1 Жыл бұрын
Really inspiring video - you make it look way easier than it is. I found your video looking to troubleshoot a Modified Car Rear Spoiler that I'm working on - hybrid 3d printing and glass fibre layup. I'll be making moulds next! Thank you for sharing and feel free to check out what I'm up to and leave a comment.... I've subscribed!
@ecfibreglassuk Жыл бұрын
Thanks, I've taken a look at your video on creating the spoiler and also subscribed. feel free to visit our website for our contact details, drop us an email or call and we'll be happy to help with advice once your ready. Kind regards Martin
@katinekaba13549 ай бұрын
Thank you. I am interested
@montetown574111 жыл бұрын
When you don't use the PVA, what is the trick? Is it that the surface has to be perfect gloss without ANY porosity seen in the surface anywhere? I have some areas still which I could sand out some micro-craters.
@ecfibreglassuk10 жыл бұрын
Thankyou :-)
@cherfieldm8 жыл бұрын
Thanks, can I apply varnish on the finish fiber glass project instead of paint?
@ecfibreglassuk8 жыл бұрын
+cherfieldm Hi, please give us a call on 0191 497 5134 to discuss
@artamd12 жыл бұрын
Hi I have a few questions. Before painting gelcoat . How many wax to original part ? Thanksyou very much
@aribv10 жыл бұрын
You need a mould to make the mould...I'm after the initial mould, How do I make that? Anyway, great video!
@ecfibreglassuk10 жыл бұрын
That is a master mould taken from the initial mould that was made, this can be used time and time again to produce a new mould.
@michaelg49319 жыл бұрын
***** Take the original part and make sure the surface is a perfect as you want the copies to be. After that you would do exactly the same steps in the video. Ie, clean, thoroughly wax, apply PVA (an alcohol release agent), tooling gel coat, and finally the fiberglass and other reinforcements. You want your newly created master mold to be as flawless and robust as possible.
@DodongWerkzPh7 жыл бұрын
start with a plug. hehehe
@1985cactus6 жыл бұрын
You need a pre-inital mould to make the initial mould
@malmalhi0076 жыл бұрын
i used cement to make a mould for a sink .. . many moons ago
@bigtasty60402 ай бұрын
Love the music
@jonathanflud4923 жыл бұрын
I have two questions about the video what wax do you use to keep the fiberglass from sticking and what is the black stuff u put on first to give it that gloss look after it is done?
@ecfibreglassuk3 жыл бұрын
It's all explained in the video as he goes
@Dole11113 жыл бұрын
polyester resin or epoxy resin?
@Jules2622 жыл бұрын
@EastCoastFibreglass - Thank you for this amazing video!! Is there a translucent version of the fibreglass that you could recommend that would allow light to shine through?
@ecfibreglassuk2 жыл бұрын
Not for mould making. We do some clear epoxy casting resins which may work if cast into shape, or we sell perspex sheets
@Jules2622 жыл бұрын
@@ecfibreglassuk Oh, that's great! What's the name of your clear epoxy casting resins? I am interested!
@ecfibreglassuk2 жыл бұрын
@@Jules262 you can find them here www.ecfibreglasssupplies.co.uk/category/clear-epoxy-resins
@cherfieldm8 жыл бұрын
What type of fiber glass cloth materials do I need to use in high temperature area like engine bay?
@Syndicatet3k3 жыл бұрын
this is really about the resin system , you should go with polyester resin, fiberglass for cost, or go Epoxy/carbon and cure the part at the service temp desired
@Kleano5212 жыл бұрын
Where can I get this stuff?
@IcarusX722 жыл бұрын
Great stuff!! What is the mixture you used for the reinforcement board?
@ecfibreglassuk2 жыл бұрын
Hi, what do you mean?
@LovemeAquarius12 жыл бұрын
What is the mixing ratio of TALC and RESIN ??
@schneed911 жыл бұрын
They are showing how you make a mold off of a master mold. They can then use the new fiberglass mold to make fiberglass parts from. The title is correct.
@janpakx7 жыл бұрын
Hello I have so important question can I used fiberglass mould for to make Carbon fiber parts? please respond me very soon,Thank you so much
@cyccompositeschina7125 жыл бұрын
peter John I guess it is depended on the mold applications
@anwarbinmahfuz.63894 жыл бұрын
Very nice job
@noonedude10112 жыл бұрын
Would this work for something the size of a car?
@maxwellbolzman707710 жыл бұрын
so now you can put your fiberglass on?
@tecnicsboys8 жыл бұрын
nice
@HumanBeingSpawn2 жыл бұрын
Can this method be used to create a durable kitchen sink?
@lucasoncin31008 жыл бұрын
Very great... But.. How do you trim what's over the mould? Thank you..
@ecfibreglassuk8 жыл бұрын
Hi, same way you trim it to fit. The edges can be sanded down to get rid of the rough bits too
@costaaddict6 жыл бұрын
If I understand this correctly: Original part -> wax -> gel coat -> fiberglass + resin (repeat). This would give me a mould of the original part?
@ecfibreglassuk6 жыл бұрын
That's basically it
@DodongWerkzPh9 жыл бұрын
nice sound
@irfanfikri14 жыл бұрын
but how do we make the "red thing" first?
@serchmarc12 жыл бұрын
what if ,dont sell the gel coat in my country what im gonna do? to make a professional mold?
@nixland6 жыл бұрын
Can you enlighten me about polyester resin high shrinkage level? I want to make mother mold for a helmet with polyester resin as normally people do (main mold using silicon). Should I concern about the shrinkage problems?
@ecfibreglassuk6 жыл бұрын
Hello, I couldn't give specific shrinkage rates as it's entirely dependant on heat/thickness while curing. Trial and error is the best way to go
@arneolavnordgulen30267 жыл бұрын
If I am to make a boat mould, can I make a plywood mould and then coat it with a couple layers of fiberglass and a layer of gelcoat? So that I could mould the hull straight out of this? It is a one off production, and would not need a master mould.
@ecfibreglassuk7 жыл бұрын
Hi, that would work, just make sure you've got a good smooth finish on the plywood, and sand down the fibreglass before you gelcoat for the best possible finish on the part. And plenty of release agent
@saicharan63394 жыл бұрын
Can I know this place .. iam from Hyderabad We have a electrical work shop and we are thinking introduce sales also from coming season ..so that we need what was the exact process to make cooler body dies
@rasheedp41408 жыл бұрын
What kind of materials using before jell coat?
@ecfibreglassuk8 жыл бұрын
+Rasheed P Hi there, Release agents are applied before the gelcoat. For this mould we applied mould release wax TR104 hi temp. However your choice of release agent will also depend on what resins you are using and what material your mould or plug is made from.
@heinzl35968 жыл бұрын
Tiramisu?
@KenPapara7 жыл бұрын
Hey have you tried using Hemp fibre matting before?
@HIERDNUIZ6 жыл бұрын
Yes, very weak.
@tritty8413 жыл бұрын
@Eggtastic It is a mould they made it from the plug, the product will be made from the mould not the plug.
@ecfibreglassuk12 жыл бұрын
Hi, you would need to find a resin from a Manufacturer such as Scott Bader that is suitable first, Crystic 491pa should be ok for the Water - Salts not to sure. Specification you would need to maybe seek advice from a local moulder in your area, take them a set of drawings with your inteded use, i hope this helps.
@ecfibreglassuk11 жыл бұрын
You missed the text caption :-) vocal error it should be master mould or plug, many thanks
@nathanblagdon34122 жыл бұрын
how much would a piece like that cost in materials?
@julietgaskill3744 жыл бұрын
I just wanna find out, is tooling Gelcoat the same as regular unwaxed Gelcoat. Or is tooling Gelcoat something different
@ecfibreglassuk4 жыл бұрын
Tooling gel has a vinylester base so it's more suitable for mould making