ER32 R8 Collet Holder and Collet Set, Test and Review

  Рет қаралды 13,010

ChrisB257

ChrisB257

7 жыл бұрын

Banggood.com kindly sent me these items for appraisal and review. Eventually got to testing and this video covers the findings. We found a run-out problem which seems due to the collet holder have its locking nut not running true, which leads to a collet being itself out of truth. Could be the threads at fault. This is probably a one-of faulty item and we hope to get a replacement eventually to permit fresh tests. Overall finish is otherwise very good.
Below are links to relevant pages, plus a time limited offer on electronics.
Collet Chuck Holder: goo.gl/TEtKRg
ER32 Chuck Collet: goo.gl/AGrGGF
CNC special page: goo.gl/vCZiVK
10% off coupon for Electronics: elec10bg (valid until 28 February 2017.)
( www.oldmansshop.com/ )

Пікірлер: 103
@ChrisB257
@ChrisB257 7 жыл бұрын
I had the following which was listed as spam for some reason. Thanks to Turning point for the comment. Turning Point 12 hours ago The collet chucks exterior basically means nothing and has no effect other than out of balance at high speeds if it was really excessive Chris. For anything like this you need to start at square one. Check the mills spindle taper with a 10ths indicator and make sure it's spotless with nothing embedded in the taper , set the chucks R8 shank in a pair of V blocks with the edge of the R8 taper resting in the V blocks groove and spin it by hand and check that with the same 10ths indicator to be sure it's not out of round or somehow bent. The edge of the R8's taper will put the shank at an angle but it doesn't matter, your checking for out of round or a bend.Then as others have said check the chucks taper while it's in those V blocks or your spindle. If everything checks at very low numbers then you'd check that the collet chucks taper is correct. Or at least blue a few collets and see how well there seating in the chuck.An incorrect taper can allow the collets to tilt.This is all a fair amount of work, but you have to know what the numbers are for each area before you can start saying for sure exactly where the problem is. The test bars should be checked in a V block just to rule out or at least know how much runout you have with them. The carbide should be correct, but if you don't test you can't know 100% for sure. This is one reason why I'll no longer buy anything like this that doesn't have some specifications for the maximum allowable runout. And why I almost always test to see that it does.If the tool doesn't match or beat those you then have every reason to expect it to be replaced. There is a small chance it could possibly be a large burr on the collet nuts partial ring that snaps into the collet groove. If it's on the underside it's very hard to spot. That could tilt the collet in the chuck. The wobble your seeing on the top edge of the collet nut isn't conclusive since the nut still could be correct on the internal areas, but you may well be right that it is the problem I expect well under .001" runout on any collets and chuck and mine will easily do that. One bad set of collets, chuck or nut could happen with any manufacturer, so this doesn't mean much for your review, but as it is now it's obviously unusable. If it really is the nut, well that gives you an opportunity to do a good upgrade to a proper ball bearing collet nut. Maritool make a good quality US made one for decent money. Without special grinding equipment and a way to follow the helix on the nuts internal ring there about impossible to repair any real problems with the hardened surfaces. Likely you already know it, but others may not. The torque specifications for a ER 32 nut is 100 ft lbs. Less will still hold, but the cutting tool could then move under cutting conditions. And it's helpful to lightly lube the chucks threads but NOT anywhere near the collets bore. The slots in the sides of the collets have to be very clean at all times as well or that can cause runout.?
@chrisstephens6673
@chrisstephens6673 7 жыл бұрын
It's not just the quill's taper but the parallel section deep inside that you need to check too. If this doesn't match the taper you would get your wobble, but not in this case as other R8s work on your mill
@ChrisB257
@ChrisB257 7 жыл бұрын
Thanks Chris - indeed yes.
@adrienblaine1992
@adrienblaine1992 2 жыл бұрын
I guess Im asking the wrong place but does anyone know of a way to log back into an instagram account? I was dumb lost the login password. I would love any help you can give me.
@ishaanandrew7629
@ishaanandrew7629 2 жыл бұрын
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@adrienblaine1992
@adrienblaine1992 2 жыл бұрын
@Ishaan Andrew Thanks for your reply. I found the site through google and Im trying it out atm. Takes a while so I will get back to you later when my account password hopefully is recovered.
@bikerides
@bikerides 7 жыл бұрын
Useful test. At least I know what to do when setting up my kit.
@ChrisB257
@ChrisB257 7 жыл бұрын
Hello John, Well, it was rather extreme! Way beyond what might be seen as acceptable.
@erlingweiseth2774
@erlingweiseth2774 7 жыл бұрын
I bought an ER25 kit from them myself, with a taper MT2 to use on my lathe. So far I've only got one collet tried for trueness - not bad at all. I think I'll make a review video myself - full test of outside and inside tapers, and all the collets! Thanks for sharing the video! ;)
@ChrisB257
@ChrisB257 7 жыл бұрын
Hi Erling, Thanks - I do think probably this one was just a bad example. I have an ER16 and an ER40 that both run good.
@whiteblock8
@whiteblock8 7 жыл бұрын
did you clip the collet into the collet nut (they use an off center washer to pull out the collet as this angle is a sticky taper) if you haven't you would get these results.
@TrueMachine2
@TrueMachine2 7 жыл бұрын
That was my thought as well... could maybe be?
@ChrisB257
@ChrisB257 7 жыл бұрын
Hi, No - collet inserted correctly - the first clip showing the stuff had the 1/4" collet inserted which, if inspected, does show correct location. I did once in early days with an ER series, nearly screw up doing that incorrectly!
@johnkinnane547
@johnkinnane547 7 жыл бұрын
G'day Chris glad you did this video, I have just bought the same collet set different maker but as yet haven't tried it out, will be checking it out for any run out thanks again John
@ChrisB257
@ChrisB257 7 жыл бұрын
Hi John, thanks, Hope yours is better than mine!! Hope I can get another free of this problem.!
@ke6bnl
@ke6bnl 7 жыл бұрын
same collet set as said above different source and bad run out, will be watching to see what I should check next
@ChrisB257
@ChrisB257 7 жыл бұрын
Read some other comments Ed - several good things to check.
@pierresgarage2687
@pierresgarage2687 7 жыл бұрын
Hi Chris, The result seems a little under expectations, just one point before I conclude anything, did you "Clip" the collet in the tightening nut before installing it in the taper? Then you would need to redo all the testing by controlling the inside of the taper and the concentricity of the individual collets, etc, etc... Even the cheapest tools shouldn't come up that bad... Cheers, Pierre
@ChrisB257
@ChrisB257 7 жыл бұрын
Hey Pierre, Yes - collets were correctly installed! learned that a while ago! I hope I'll get another to try but expect when time I'll explore this one and try and actually diagnose the problem fully if possible. You are right - nothing should be this bad, but, it was donated for review so no cost. We'll see what happens next.:)
@pierresgarage2687
@pierresgarage2687 7 жыл бұрын
They look very bad, as it's an item to be reviewed, they could at least make sure they would send something tested....!!! I'll follow with interest, if it's mail service it could take at least a month to get there.
@PorkBarrel.
@PorkBarrel. 7 жыл бұрын
Good show Chris. Wonder how many you have to go through to get a good one?
@ChrisB257
@ChrisB257 7 жыл бұрын
We'll have see John. Maybe the Amar guy will send another. I may yet actually inspect the internal taper when I get a chance.
@colin8653
@colin8653 7 жыл бұрын
have you checked the taper inside the collet holder see if that is right it can't be the collets as it run out is to consistant if you know what i meen and the nut wobble may not be the problem if it is machined surface is correct on the matting part side
@ChrisB257
@ChrisB257 7 жыл бұрын
Hi Colin - testing the taper is on the list when I get time. Hoping another one may be way better.
@darkobul1
@darkobul1 7 жыл бұрын
I got some China collets and they seem to be hit and miss. I got some "great"(for the price) er32 with only .05 runout and some er20 that have .2mm runout.
@ChrisB257
@ChrisB257 7 жыл бұрын
I have a replacement holder now to do a test on soon.
@lwilton
@lwilton 7 жыл бұрын
I would check runout on the inside of yout R8 taper, ideally in two places if you have something like a dial test indicator so you can reach up inside by an inch or so. If you have runout, mark the high or low point on the outside of the spindle nose where you can see it. Then as other have suggested I'd check the inside of the adapter taper for runout, again in two places. See if it is different from any R8 spindle runout. If the inside taper is good, put a test bar in a collet, but don't snap the collet into the nut, in fact use a bit of corrugated cardboard between the collet nose and the nut, and only tighten enough to keep the test bar from slipping. That should have the collet seated only in the taper and not too badly influenced by any nut runout. Then look for bar runout. If all that works out well, the problem is definitely the nut.
@ChrisB257
@ChrisB257 7 жыл бұрын
Hi, I definitely will be checking the internal taper when i get to it - but hope I'll have another to try out eventually. You make some good suggestions - thanks.
@silverbullet7434
@silverbullet7434 7 жыл бұрын
I just bought er32 with 2 morse , I plan on using it in my atlas horizontal mill. And lathe if needed. Plan to get the r8 but will have to wait awhile. Getting surgery on spine for pain. If you wanted to machine a tool to wobble like that it'd be a royal pain . Haven't cked my holder yet but hope it's better then yours wow. Thanks Silverbullet aka Gary
@ChrisB257
@ChrisB257 7 жыл бұрын
Hi Gary, I'd hope that your ER32 will be way better being on a Morse - it did seem the problem I had was with the R8 - partly the internal taper I think much as anything. Very best of luck with your back surgery - hope it turns out well for you.
@bsteleven
@bsteleven 7 жыл бұрын
Chris how did your replacement holder check out?
@ChrisB257
@ChrisB257 7 жыл бұрын
Hi Jerry, Well, it was an improvement but still not good enough taper - so didn't run a new test on video. Just reported back to Banggood. I still think their QC on this item is not good enough.
@randelljones4002
@randelljones4002 6 жыл бұрын
the collect has to snap into the nut first then be tightened up, that is where you are getting runout
@ChrisB257
@ChrisB257 6 жыл бұрын
Hi Randell - best I remember I had done that - you make a very valid point of course.
@bobuk5722
@bobuk5722 7 жыл бұрын
Hi Chris. When doing these tests it helps to show definitively that it is not your machine, even if you know its not! It's a quesion of showing hard evidence that you are starting from a known baseline. Hopefully the supplier will send another holder, but how will we know that's a typical product now? I suggest borrowing another holder from elesewhere and testing in that - it will show how much is collet and how much holder. A dti up inside the original collet holder taper (painful!) would also be interesting - I suggest using a v blocks if you have one. These things need to be very carefully investigated in a methodical fashion. Given the holder body is also running out of true it's probably not just the nut. Having wittered on, well done for showing that there is a problem. I will now go and check mine! And you are way ahead of me, I don't even know how to do a video channel! Bob. (also getting older).
@ChrisB257
@ChrisB257 7 жыл бұрын
Hi Robert, True - of course machine truth matters. Thing here was that the error was so gross that it was or had to be way beyond any machine problem itself! I have since done a quick check on the internal taper, which I hadn't bother with previously -- run out is 0.005'!! So that at least is a component of the troubles. I hope (eventually ) to get a replacement to evaluate.
@bobuk5722
@bobuk5722 7 жыл бұрын
ChrisB257 Hi Chris, thanks for responding so quickly. I was trying to say that in testing it pays to show the veracity of the test gear - my bad, did n't make myself clear. Do keep these videos coming, I'm delighted to have found you! Bob.
@ChrisB257
@ChrisB257 7 жыл бұрын
Thank you. No probs Bob - I do agree.
@shelby50411
@shelby50411 5 жыл бұрын
Hi...a .005 runout on the actual spindle on a mill is not good and that will only multiply as you go further away from it....i have a cheap grizzly mini mill and dont have collets. Since the spindle is stupid mt3 design its hard to fine mt3 collets with a m12x1.75 thread. So i was goung to buy an er32 collet set with mt3 and 12x1.75 thread but not sure now since your review.
@caemaridwn
@caemaridwn 7 жыл бұрын
Nice review Chris you got a real bad one there.
@ChrisB257
@ChrisB257 7 жыл бұрын
Hi Robert, Thanks ... yes, I do think this was a definite bad apple!
@andrewwilson8317
@andrewwilson8317 7 жыл бұрын
Not for one minute am I doubting your expertise but cam across a fault like this a while back on a friends mill. He was not fitting the collets into the locking nut but tightening the nut down onto the collets after inserting the collet into the holder. It's a simple oversight to make but makes a big difference. Once shown how to snap the collets into the nut first nearly all his running off problems disappeared.
@RobiSydney
@RobiSydney 7 жыл бұрын
I noticed chris locked them into the nut.
@ChrisB257
@ChrisB257 7 жыл бұрын
Hi Andrew - the collets were being properly installed first - I learned that a while ago when I was new to these collet systems! :)
@andrewwilson8317
@andrewwilson8317 7 жыл бұрын
ChrisB257 I am sure you were but it's not the first time people have got it wrong. I just thought it was a good time to bring this way of possibly inducing errors to the fore,for everyone's benefit. I have found its people used to using clarkson auto lock collets who are liable to getting caught out. I still use my genuine clarkson auto lock for the really important jobs plus still have hundreds of compatible cutters for it.
@dpoarch
@dpoarch 7 жыл бұрын
I got what I believe is the same collet set but from a different vendor. It has the same exact issue, with the wobble in the bit. Everything looks nice enough, but it does not perform :/ Looks like other people have had this same issue as well.
@ChrisB257
@ChrisB257 7 жыл бұрын
Hi, I think one problem with this set-up is the scope for error - there is the holder taper, holder thread and nut and then finally the actual collet's truth. Put that lot together if a bad bunch then not very good!
@RobiSydney
@RobiSydney 7 жыл бұрын
I'd take the nut and collet off and check the inner taper of the adapter for run out.
@ChrisB257
@ChrisB257 7 жыл бұрын
Hi, I didn't bother with that yet, as it still seems to me that the nut is not tightening up square - which seems to be pulling the collet off center. Either way - Houston, we have a problem. :)
@pieterbotes8938
@pieterbotes8938 5 жыл бұрын
Brother, if I look at the run out on your precision pins, I get the idea that the inner bore of the collet isn't in line with the outside. This is if you have a good fit between the angle of the collet and the chuck. I.o.w., the inner bore is skew to the outside. If it's out of line, it will have the effect of a hole drilled through something at an angle. I suggest that you set up a precision pin in a 4 jaw chuck making sure it's running true close to the chuck and away from the chuck. I know you know how to do this. Now slide on a collet and measure the run out on the smaller side of the collet. Carefully make a mark on the collet without turning it where the highest dial indicator reading was. Now repeat the process on the bigger side of the collet. Does the highest reading on your dial correspond with the mark with both readings? If not you will know that the bore and the outer surface of the collet is out of line with each other. If the highest reading on the smaller and bigger side of the collet correspond with the mark, you will know that the two let's say "diameters" are not concentric - the center line of the bore will be offset to the center line of the outer face.
@ChrisB257
@ChrisB257 5 жыл бұрын
Hi Pieter - many thanks for your detailed comment. Excellent approach for sure. I will get to testing this out when I get a chance - should be very informative. Thanks again.
@pieterbotes8938
@pieterbotes8938 5 жыл бұрын
Morning brother, I wish I had a Chinese er collet to do this test. I will soon have to buy one (er32) and will most certainly do the test. I must be honest I was shocked at what I saw in several videos of different people's reviews. I never expected this. I had a reply from a brother who informed me that he was very happy with his Chinese collets and will keep on buying it. I just don't trust anything Chinese. After I looked at all these reviews I trust Chinese products even less. Happy machining brother!
@ChrisB257
@ChrisB257 5 жыл бұрын
@@pieterbotes8938 - Hi Pieter - I think the situation is simply that import tools can be a lottery! For sure some are not worth even their cheap price but ... on the other hand there are some that certainly are OK and represent great value, particularly for folks like me on a very tight budget. All best.
@pieterbotes8938
@pieterbotes8938 5 жыл бұрын
Lottery? Very true. I most certainly won't order anything from Banggood again. Happy machining brother.
@robertskelton7525
@robertskelton7525 7 жыл бұрын
I bought both the ER32 holders in MT3 and R8 from Bang Good. Same thing .009 run out, it's the holders that are junk. If you check the run out in the holder taper you will find the problem
@ChrisB257
@ChrisB257 7 жыл бұрын
Hi Robert, Maybe then I should check that taper - though did seem as though nut was the prime factor re its thread. Either way - we'll see if a replacement does any better. May even if time, try and true the taper.
@robertskelton7525
@robertskelton7525 7 жыл бұрын
ChrisB257 If your holder has a bad taper I would like to see you try to correct it. I don't think I would ever see a refund so might as well try to true it. Can' t make them any worse.
@ChrisB257
@ChrisB257 7 жыл бұрын
May get to that Robert, eventually. Mind you, these items were free to be reviewed and I have been told they will probably send another - we'll see!
@ke6bnl
@ke6bnl 7 жыл бұрын
I may be making a small tool post grinder and try trueing they are not good as is on mine from a different source
@andrewwilson8317
@andrewwilson8317 7 жыл бұрын
Can only assume the tooling is made by different companies and / or machines. I have an ISO 30 taper on my Elliot Milmor 16 turret mill and they proved to be true to within a couple of tenths of a thou.
@ChrisB257
@ChrisB257 7 жыл бұрын
Hi Andrew, I expect these things are made all over the place. Could be the cheaper end of the market are the ones that ''didn't quite make it'' !! :)
@nowayjerk8064
@nowayjerk8064 7 жыл бұрын
are you sure you dident get sent a stirrer not a collet holder .
@ChrisB257
@ChrisB257 7 жыл бұрын
Hahah -- you mean a cocktail stirrer of course LOL.
@machiningbasics1729
@machiningbasics1729 7 жыл бұрын
Hmm suppose with all ding dong tools there are good ones and crap ones . I have an ER 25 in my mill and it's run out is very very little . Grand video
@ChrisB257
@ChrisB257 7 жыл бұрын
Hi, Indeed, I guess bound to be some rejects. My ER16 set up is good as gold - in fact I also have an ER40 with a 1" collet just for those times I have a 1" shank on a cutter... that too is fine.
@Daledavispratt
@Daledavispratt 7 жыл бұрын
I think anybody can get it wrong one in a while...Quality control missed one, for sure. Nice video, Chris. I'm sure you'll get another one to retry and I'm thinking this one will be dead-on!
@ChrisB257
@ChrisB257 7 жыл бұрын
Hey Dale, Not sure how good QC is - maybe none on this piece! Certainly hope to get a replacement... we'll see! I may even try some tests on this one regarding the taper truth.
@Daledavispratt
@Daledavispratt 7 жыл бұрын
Two people have already asked you if you snapped the collet into the nut properly...as if this were your first rodeo ;-)... Anyway, I'd do some tests on the taper also. I would do the same critical tests on any similar set up I bought...foreign or domestic. Looking forward to your results, Chris.
@intjonmiller
@intjonmiller 7 жыл бұрын
dale pratt Most Chinese manufacturers have chosen to outsource the QC step - to the end user. I'm not condemning them, mind you, as it is the demand for cheaper products that prompted that move.
@Daledavispratt
@Daledavispratt 7 жыл бұрын
Makes sense, as long as they back their product up and will replace it with one that hopefully runs true.
@intjonmiller
@intjonmiller 7 жыл бұрын
I've had good experiences with Banggood so far (though I haven't needed to do any returns), and they seem to be trying very hard to compete with both eBay and Amazon. As this was a case of providing product for publicity I should hope they will take care of Chris, even if they wouldn't normally do so. It was funny to see this tonight as I had looked at these items just recently on their site (actually I had considered the ER40 version). But I need to round out my R8 collets and I want a full 5C set before I can even think about investing in any ER.
@RobiSydney
@RobiSydney 7 жыл бұрын
Another thought. Cut it apart, face each 1/2, thread the outside and make a coupling to screw both halves in and then tig weld together.
@ChrisB257
@ChrisB257 7 жыл бұрын
Hi, That sounds rather complicated! :)
@ChrisB257
@ChrisB257 7 жыл бұрын
That is a bit extreme!! :)
@RobiSydney
@RobiSydney 7 жыл бұрын
But it would work :) That would be something I could afford to do. Getting another would probably be out of my budget for quite awhile.
@patwicker1358
@patwicker1358 7 жыл бұрын
Seems to me it doesn't matter why it is out, what matters is that it is out.
@bstanga
@bstanga 7 жыл бұрын
wow, that was quite a bit of run out for an otherwise nice looking set of tooling, I hope they send you some follow up holders to get it straight (pun intended) I've bought some lathe tooling from banggood, but so far no spiny bits. all the best BS
@ChrisB257
@ChrisB257 7 жыл бұрын
Hi Brian - yes, pretty bad error... I think and hope it is a 'bad apple' - and hope to get a replacement - if that is good we'll re-review.
@GarryFullerSr
@GarryFullerSr 7 жыл бұрын
Yes, some time your just to close to the action. When you step back and see it from a different view then its right there. Good catch anyway.
@ChrisB257
@ChrisB257 7 жыл бұрын
Hi Gary, Thanks - I hope to get another sometime and see what happens - not holding breath too much tho :)
@jarisipilainen3875
@jarisipilainen3875 5 жыл бұрын
make your own collet. first outside with and thread 1 setup. then put it on mill. use it turn inside for collet. runout is 0. then is all bout quality er collets
@craigwilson8255
@craigwilson8255 5 жыл бұрын
Seems like they would have checked to make sure the set was good before sending out for a review. Lol
@caseylawrence6674
@caseylawrence6674 3 жыл бұрын
Get on with it man
@mre3820
@mre3820 7 жыл бұрын
I trust there is no certificate of accuracy in the packaging :/
@ChrisB257
@ChrisB257 7 жыл бұрын
No - didn't see any paperwork.
@453421abcdefg12345
@453421abcdefg12345 7 жыл бұрын
THIs is what I call "film set product", it looks like the real thing on your bench, but does not do the job it is made to do, I am sure these tools are made to a drawing by people who have no idea what their end use is, I always buy old known make tooling for this very reason, the big problem we are now getting is that people with no experience of engineering are buying these things, and think that this is normal! Chris B.
@ChrisB257
@ChrisB257 7 жыл бұрын
Hey Chris, Yep - looks OK, until in use! This certainly was a bad one but many import items I've had have actually been quite reasonable. Maybe see if another does better - or not!
@plainwornout3964
@plainwornout3964 5 жыл бұрын
Looks like the whole holder is wobbley.
@jasonburns1407
@jasonburns1407 6 жыл бұрын
Not for reaming this collet lol
@chrisstephens6673
@chrisstephens6673 7 жыл бұрын
Indian or Chinese, and I'm not talking tea? I hate to say it, but experience has shown, that Chinese is often better quality than Indian. I know you know, but others might not, that the required/specified tightening torque is much greater than you would think to get any pretence of accuracy.
@ChrisB257
@ChrisB257 7 жыл бұрын
Agreed Chris yes. Actually, I have had one or two very good Indian items in the past.
@michaelmurray9154
@michaelmurray9154 7 жыл бұрын
Shame on them for shipping junk like that. Especially when they ask you for a review.
@ChrisB257
@ChrisB257 7 жыл бұрын
Hi Mike, Yes, maybe they should have checked it, but, that would mean setting up etc which they would not bother to do. I hope this was a bad example and we'll see if a better one comes along.
@alexkatsaros6180
@alexkatsaros6180 7 жыл бұрын
This is worrying!
@maurodinosauro71
@maurodinosauro71 4 жыл бұрын
Bad and also dangerous!
@jasonburns1407
@jasonburns1407 7 жыл бұрын
Bad batch i think why did they get you to review a collet set that is crap?
@ChrisB257
@ChrisB257 7 жыл бұрын
Seems for sure they didn't check things before sending! I expect a new holder eventually so - we'll see how that shapes up.!
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