Fabricate a 1 piece metal box

  Рет қаралды 412,277

Duane Maillet

Duane Maillet

3 жыл бұрын

#ventilation #sheetmetal #hvac #ductwork

Пікірлер: 149
@G58
@G58 2 жыл бұрын
A million years ago I made a soldered one piece box with a wired and hinged lid in my third module at aero engineering apprenticeship training. It was watertight!! Very satisfying. Thank you for sharing and reminding me of this useful craft.
@sierraecho884
@sierraecho884 Жыл бұрын
I miss that stuff too.
@MikeInga
@MikeInga 8 ай бұрын
The best video ever, short, simple, yet very informative, very educational
@sheetmetalwork
@sheetmetalwork 8 ай бұрын
Thank you! 😀
@garethanthonyclark4879
@garethanthonyclark4879 Жыл бұрын
Awesome idea for bring a box together. Great video👍
@sierraecho884
@sierraecho884 Жыл бұрын
Man I miss working with sheet metal, I really liked that. The bending and cutting and brazing and riveting. It was awesome.
@talmoalcantara8857
@talmoalcantara8857 21 сағат бұрын
Parabéns 👏🏼👏🏼 gostaria de saber se essa dobradura de chapas que vc ultilizou no final é magnética?
@timothym2241
@timothym2241 2 жыл бұрын
Nice. I did a similar one, drilled holes and used plug welds as I had no access to a spot welder.
@carlosdasse5941
@carlosdasse5941 2 жыл бұрын
Muy buenos videos,aunque en idioma diferente, pero paso a paso bien explicado,me suscribo desde Chile
@Bigskyguy56
@Bigskyguy56 Жыл бұрын
Great video. Explained well.
@sheetmetalwork
@sheetmetalwork Жыл бұрын
Thanks,
@Arthurchagasdacruzfe2318
@Arthurchagasdacruzfe2318 2 жыл бұрын
Muito profissional.
@mpk8596
@mpk8596 Жыл бұрын
Excellent skills
@ian9toes
@ian9toes 9 ай бұрын
Thank you sir, that was different to another video I saw but your method of bending the long side first is much better. Cheers
@sheetmetalwork
@sheetmetalwork 9 ай бұрын
Your welcome 😀
@vat_1989
@vat_1989 2 жыл бұрын
Amazing, it's brilliant
@sheetmetalwork
@sheetmetalwork 2 жыл бұрын
Thank you!
@UpComingTechNow
@UpComingTechNow Жыл бұрын
Love the content
@Fedor___1
@Fedor___1 Жыл бұрын
Спасибо!👍 Последние сгибы делались на станке с прижимом на электромагните?🤔
@itsthatwutangguy
@itsthatwutangguy Жыл бұрын
So simple yet so satisfying
@supercomtesse5050
@supercomtesse5050 2 жыл бұрын
Merci pour votre travail
@sheetmetalwork
@sheetmetalwork 2 жыл бұрын
Bienvenue Super Comptesse! Merci pour le commentaire 🇨🇦❤️
@rhondakendrick2563
@rhondakendrick2563 Жыл бұрын
nice job thank u for info😀😀😀😀😀
@Yjdjdjfjfjc
@Yjdjdjfjfjc 2 жыл бұрын
Felicidades amigo, excelente trabajo, se ve de muy buena manufactura, saludos desde México.
@sheetmetalwork
@sheetmetalwork 2 жыл бұрын
Gracias!
@clementgoetke2385
@clementgoetke2385 Ай бұрын
iwas doing this when i was 16
@dave44052
@dave44052 2 жыл бұрын
I have that spot welder and burns hole in the metal all the time sparks like crazy also.
@dennisyoung4631
@dennisyoung4631 Жыл бұрын
Some guesses, based on using a spot-welder some: Alignment and overall shape of the tips? Is the metal you are welding clean? If it’s plated - did you remove the zinc or other plating? Is the weld time, clamping force, and weld-current set right? Is it consistent from weld to weld? (This last is sufficiently critical that I am thinking to use a precise timer for when I get *my* spot-welder set up!)
@brightarul3204
@brightarul3204 6 ай бұрын
Very nice.. easily understood... thankyou
@sheetmetalwork
@sheetmetalwork 5 ай бұрын
I’m happy you liked it.
@jacksondiraviam
@jacksondiraviam 6 ай бұрын
Thank you
@kronos963
@kronos963 2 жыл бұрын
What kind of metal are you working with? Galv-Neal? It seems pretty dull for just galv. looks great anyway, thank you!
@sheetmetalwork
@sheetmetalwork 2 жыл бұрын
Yes 👍Galv-Neal it is, I often call it Satin coat Galv.
@KW-ei3pi
@KW-ei3pi Жыл бұрын
Thank you for posting. What would be done if you didn't have access to the Mag Bender?
@sheetmetalwork
@sheetmetalwork Жыл бұрын
If it was this box? I wouldn’t be able to make it in one piece, I would most likely go to the standard hand brake or the box and pan brake and make it in 3 pieces.
@darrenconway8117
@darrenconway8117 Жыл бұрын
The hero here is the Magnabender. Everything else is good but just ordinary. Magnabenders were invented in Australia and they are fantastic tools.
@sheetmetalwork
@sheetmetalwork Жыл бұрын
Thanks and I do agree on just ordinary. The intent of the video was made to simply demonstrate machinery in action to new learners.
@darrenconway8117
@darrenconway8117 Жыл бұрын
@@sheetmetalwork Yes, good video, but many have never even heard of the Magnabend machine. Your method is only as easy as it is with one. Just saying.
@sheetmetalwork
@sheetmetalwork Жыл бұрын
@@darrenconway8117 true Darren, it’s great to have the tools and equipment and without out them it can be difficult but not impossible, one may need to improvise, if there’s a will there’s way. Just saying. Some may look at the video and realize that’s what the pattern would look like,,,,who knows, but he or she would like to fabricate a small light gage aluminium/ copper/ tin plate/ plastic/ cardboard box by hand, using a square edge to form the bends and rivets to hold everything together, If it’s plastic they would obviously need to add heat to make the bend.
@bradywilliams2666
@bradywilliams2666 Жыл бұрын
Yep. These are very useful and pretty portable. We have a dedicated shop one and one for field use.
@chrishayes5755
@chrishayes5755 Жыл бұрын
excellent work! just avoid those fumes from the spot welding at all costs.
@p120
@p120 Жыл бұрын
How do you make a metal cover top were the 4 corners are sealed and overlap each other but still look professional?
@sheetmetalwork
@sheetmetalwork Жыл бұрын
I guess there are a few ways of making a cover or top, it all depends on what a person wants for looks. You could fabricate a top using the same layout as in the video using different dimensions, you could also use a lockformer, it could be welded corners, or one of my favourites for exterior appearance is the coffin lock. If your curious what a coffin lock looks like check out my video Various Locks and Seam @ 9:57 seconds into the vid. I hope this can help you, and who knows, someone may see your question and reply with a better suggestion.
@bjnwright
@bjnwright 11 ай бұрын
Nice. We have exactly the same machines in our workshop, which makes me wonder why the hell I just spent the day welding the sides on - when I could've folded the whole damn thing out of one piece! x 3 rain-heads !!
@sheetmetalwork
@sheetmetalwork 11 ай бұрын
For some, The downfall would be more scrap/waste?
@machinerycutter
@machinerycutter Жыл бұрын
Nice
@rickharold7884
@rickharold7884 2 жыл бұрын
Cool
@platslageri3549
@platslageri3549 2 жыл бұрын
5:40 where can i buy this machine? also make more geometry tutorials!! ^^
@sheetmetalwork
@sheetmetalwork 2 жыл бұрын
The name Brand of this bender is MagnaBend. I will be working on a geometry tutorial that should be ready mid September. :)
@bcurrie9511
@bcurrie9511 Жыл бұрын
At 4min. that is a great way to crush your safe edge. To do a nice looking job do the over lap and side folds under the clamp of pan break, pinching side and laps as look at 5:50 min bottom right corner where crushed.
@sheetmetalwork
@sheetmetalwork Жыл бұрын
You’re 100% correct in your observation. Sheet positioning and the bending sequences is so important. 👍
@christopherohowell414
@christopherohowell414 Жыл бұрын
Serious question why use 2 different benders of the magna bender seems to be capable of doing all the work
@sheetmetalwork
@sheetmetalwork Жыл бұрын
You can completely do this project on the Magnanend but not on a Standard Brake. You are limited to how tall the sides can be on a standard brake.
@SmallPressBrake
@SmallPressBrake 2 ай бұрын
doing it very well
@sheetmetalwork
@sheetmetalwork Ай бұрын
Thanks for commenting
@ivanzatenko6076
@ivanzatenko6076 2 жыл бұрын
Quick question .. what's the weight of this box with those dimensions? Thanks
@sheetmetalwork
@sheetmetalwork 2 жыл бұрын
24 gage is aprox 1.15 lbs per square foot, therefore this box will be approximately 10lbs.
@ismailyldz4616
@ismailyldz4616 Жыл бұрын
Thanks for the video. What is the thickness of the metal?
@sheetmetalwork
@sheetmetalwork Жыл бұрын
24 gage which is around.030 of an inch.
@nickberg181
@nickberg181 8 ай бұрын
I like this video because there guys hands look like chicken yum yum..
@nickberg181
@nickberg181 8 ай бұрын
lol lol #yummyyummyinmytummy
@leftymariano1020
@leftymariano1020 2 жыл бұрын
I make these all the time. But i hate when its taller than four inches bc it hits the top of the box and pan brake bc the one we have is only 4 inches deep. On aluminum this is pretty much how u have to do them bc the Pittsburgh machine hates aluminum and basically just tears the edge like ripping a piece of paper. So sometimes ill just make it in 3 pieces a U shape with 2 caps if i cant get it in the finger brake
@sheetmetalwork
@sheetmetalwork 2 жыл бұрын
LOL, funny how we’re faced with some of the same issues depending on our Shop Tools and Equipment. If there’s a will there’s a way.
@leftymariano1020
@leftymariano1020 2 жыл бұрын
@@sheetmetalwork haha i know right? But i really like that piece of equipment never seen that before. Right now im doing architectural sheet metal and we have a roper whitney electric brake that has fingers for the back gage and they move to where you want them. You basically program where you want them to go in the computer, and how many degrees you want thebending leaf to bend it, and it does it all for you. You can program up to 100 bends at a time its really cool. Ive worked with some cool equipment in alot of shops. The last duct shop i worked in was really high production. They had a whisper lock where when you put straight duct together all u have to do is tack the Pittsburgh down so it holds, then u put the piece in the machine by its corners, fingers come down clmp the corners, wheel the Pittsburgh down for you, and releases it, then next to that we had a corner machine where u just slide the piece over, put the piece in by its corners again, it clamps it, then the machine smacks the TDC corners init for you. Its really cool lol
@marzgtp
@marzgtp Жыл бұрын
I need one made?
@fairstnaimelastenaime1346
@fairstnaimelastenaime1346 Жыл бұрын
Kool, now imagine it's plate like 12 guage or so...then go heavier/thicker
@roncandelaria3703
@roncandelaria3703 Жыл бұрын
Could all this have been done with Stainless Steel? Nice video - thanks
@sheetmetalwork
@sheetmetalwork Жыл бұрын
Yes, but the only issue would be is the brake bending capacity, but light gage SS no problem
@liamhenderson3753
@liamhenderson3753 Жыл бұрын
Does the box block radio frequencies?
@sheetmetalwork
@sheetmetalwork Жыл бұрын
I’m not sure Liam, but I do believe you’re correct in saying it may block frequencies. it was simply a quick box, made up for a friend who wanted to keep some stuff together in the bed of his truck.
@bertl500
@bertl500 6 ай бұрын
Super❤❤❤❤❤😊
@sheetmetalwork
@sheetmetalwork 3 ай бұрын
😊
@SmallPressBrake
@SmallPressBrake 2 ай бұрын
great
@sheetmetalwork
@sheetmetalwork Ай бұрын
Thanks
@davidsmith8687
@davidsmith8687 Жыл бұрын
Is there a way to make this box with round corners?
@sheetmetalwork
@sheetmetalwork Жыл бұрын
There is, but it involves a lot of layout.
@marzgtp
@marzgtp Жыл бұрын
I need a box made just like this one. How much would it cost?
@marzgtp
@marzgtp Жыл бұрын
Can anyone make me ☝️
@bradywilliams2666
@bradywilliams2666 Жыл бұрын
The way you bent the first long 90 degree bend. You pinch the hem, making a crease. If this was decorative it would be rejected. Either bend with the material out not pinching the hem or use a piece of metal as thick or thicker to space the upper beam up. For decorative pieces or gutter collection boxes I will fab a solder pocket on 2 sides and then bend caps to fit in. Of course this only works on materials that can be soldered.
@sheetmetalwork
@sheetmetalwork Жыл бұрын
I do agree with you Brady. Great observation, and that only comes with experience. Thanks for the feedback 👍🏻
@bradywilliams2666
@bradywilliams2666 Жыл бұрын
@@sheetmetalwork Been in construction, sheet metal since 1993. Funny I found myself watching your video.
@sheetmetalwork
@sheetmetalwork Жыл бұрын
@@bradywilliams2666 I started the trade back in 84 👦🏻, 18 years with the tools fabricating and installing. The last 20 years 👴🏻I have been lucky enough to get paid trying to help students. You’re right, KZfaq is awesome, it sure would’ve helped me back then . Nice chatting Brady.
@middleway1885
@middleway1885 Жыл бұрын
Yum
@pltspemula
@pltspemula Жыл бұрын
Is it use magnetic base, Sir?
@sheetmetalwork
@sheetmetalwork Жыл бұрын
Yes it does.
@user-on6yr2xk1z
@user-on6yr2xk1z Жыл бұрын
🤝✍
@MrCRMapleFarm
@MrCRMapleFarm 2 жыл бұрын
Interesting. Could this box be made using only the pan brake? I don't see a magnabend in my near future. Subscribed.
@sheetmetalwork
@sheetmetalwork 2 жыл бұрын
Yes, but depending on how high your sides are, you may need to manipulate the two last bends in order to reach 90 deg.
@waynemizer4912
@waynemizer4912 Жыл бұрын
Try this: Wedge a piece of 2x4 or pipe from a beam or joist in the ceiling, down to the piece of metal that would act as your clamping bar. Your brake needs to be mounted on a sturdy bench or pair of horses for this to work, but it will work.
@Yjdjdjfjfjc
@Yjdjdjfjfjc 2 жыл бұрын
Qué calibre y de qué material es amigo?
@sheetmetalwork
@sheetmetalwork 2 жыл бұрын
si te entiendo bien me estás preguntando qué calibre y qué tipo de material. Una capa de satén de calibre 24 usada galvanizada 😀
@Yjdjdjfjfjc
@Yjdjdjfjfjc 2 жыл бұрын
Claro que sí Amigo, muchas gracias, alguna marca y modelo de tijeras que me recomiendes para corte de lámina. Por tu respuesta muchas gracias.
@RODRIGO-dy4wj
@RODRIGO-dy4wj Жыл бұрын
hello , How thick is the metal?
@sheetmetalwork
@sheetmetalwork Жыл бұрын
Hello Rodrigo, I used 24g galv which is approximately .027in or .7mm
@elijahbutterfield4869
@elijahbutterfield4869 Жыл бұрын
So, question, for that third and fourth tabs that you fold... How can I do that if I don't have a magnetic bender like in the video? Like, I'm kind of struggling with that.
@tl924
@tl924 Жыл бұрын
It's not really possible
@noone-zq7my
@noone-zq7my 2 ай бұрын
Best to make a 2 peice box far less wasteage.
@sheetmetalwork
@sheetmetalwork 2 ай бұрын
Do you mean 3 pieces as I mentioned in the first minute of the video? I do agree that there’s a lot of waste.
@waynegroves6922
@waynegroves6922 Жыл бұрын
Just happened upon this video, and have to say that I am seriously jealous of anyone who has all the toys (mine were stolen in a storage locker heist). This box is something I would have had to make by hand . . . with vice-gripped angle iron, and a hammer and dolly - and I have made a few over the years this way.
@burg5556
@burg5556 9 ай бұрын
I followed your video and made one that is 5”D 3”W 3”H 3/8 safety hem 3/8 corner lap I used a ruler, flat head screwdriver 12” bar fold and some linesman’s pliers. Thanks! It will be a small garden box for a friend.
@sheetmetalwork
@sheetmetalwork 9 ай бұрын
Thanks for commenting, I’m happy to hear that I was able to help out. KZfaq can be very resourcefull.
@peshugas
@peshugas Жыл бұрын
what gauge is this?
@sheetmetalwork
@sheetmetalwork Жыл бұрын
I’m pretty sure it was 24g
@yoosee1534
@yoosee1534 Жыл бұрын
โรงงานที่ไหนครับ
@mostafaabednejad2175
@mostafaabednejad2175 7 ай бұрын
Hello. How thick is the sheet?
@sheetmetalwork
@sheetmetalwork 7 ай бұрын
I used 24 gauge, which is approximately .511mm or .020’’
@poojagouravula6133
@poojagouravula6133 10 ай бұрын
Price for one piece
@metalmickyturnson
@metalmickyturnson Жыл бұрын
Nice to see the principle but the home workshop doesn’t/ wouldn’t have the kit you use. But the principle and sequence is helpful.
@twestgard2
@twestgard2 Жыл бұрын
You can cut with shears and bend with plywood.
@rcook2338
@rcook2338 Жыл бұрын
Nowhere was it stated that anyone would be making this in a home workshop.
@d.b.o.c.6852
@d.b.o.c.6852 Жыл бұрын
​@R Cook his point was how to accomplish the task in a home work shop
@KISHORE.76
@KISHORE.76 2 жыл бұрын
I want one box
@adilabusafa
@adilabusafa Жыл бұрын
يتعذر الاشتراك ولا يوجد جرس-يتعذر التعليق - لا أعلم .
@sheetmetalwork
@sheetmetalwork Жыл бұрын
مرحبًا عادل ، لست متأكدًا من سبب عدم قدرتك على الاشتراك ، لكنني سأتحقق من ذلك.
@maxheadflow
@maxheadflow Жыл бұрын
It would be nice to know the specs of the sheetmetal you used..
@sheetmetalwork
@sheetmetalwork Жыл бұрын
To be honest, I made this video for a friend of mine who wanted a simple container to throw in the back of his truck for various tools. Had I known the video was going to get this many views, I would have certainly done a better job at fabricating and filming. I used 24 gage Satin coat galvanized or Galvannealed.
@steelsraysand4ks635
@steelsraysand4ks635 Жыл бұрын
I’d love to talk to you about producing a couples of different sized boxes like this. If that’s something you’d be interested in, please get back to me. I would great appreciate it.
@sheetmetalwork
@sheetmetalwork Жыл бұрын
Perhaps. What size? And Is there anything special you would like to see added?
@devsuraj1
@devsuraj1 Жыл бұрын
Gauge of sheet?
@sheetmetalwork
@sheetmetalwork Жыл бұрын
24g
@devsuraj1
@devsuraj1 Жыл бұрын
@@sheetmetalwork thanks
@kandiahjegatheesan3906
@kandiahjegatheesan3906 Жыл бұрын
Goog
@aakash49dzyadav54
@aakash49dzyadav54 Жыл бұрын
1 box chahiye
@javirodify
@javirodify 2 жыл бұрын
What holds the top die on the last 2 bends?
@sheetmetalwork
@sheetmetalwork 2 жыл бұрын
The bottom bending bar has a magnet in it, there is a micro switch that activates the magnet only when the bottom bar begins to lift up, and by doing so the removable top bending fingers are magnetized and hold the metal in place during the bending process. I hope this explanation was of help?
@javirodify
@javirodify 2 жыл бұрын
@@sheetmetalwork Thanks!
@hms1688
@hms1688 Жыл бұрын
Good work!!! We also have rich experience in sheet metal fab, we are a strong manufacturer in China, with high quality and competitive price.
@sheetmetalwork
@sheetmetalwork Жыл бұрын
Thank you! 🇨🇦😀
@brjf1986
@brjf1986 Жыл бұрын
04:52 Magnetico?
@bambumbambu
@bambumbambu Жыл бұрын
how do you make a box like this? kzfaq.info/get/bejne/jLiFeZOJ0su3cac.html
@pierre-antoinec.6138
@pierre-antoinec.6138 Жыл бұрын
Safety gloves, please
@sheetmetalwork
@sheetmetalwork Жыл бұрын
Désolé, mais les gants, Pourquoi?
@detectoraid5985
@detectoraid5985 Жыл бұрын
Six sides to a box, this is a crate.
@sheetmetalwork
@sheetmetalwork Жыл бұрын
I guess you missed the crate cover,
@spacejihadist4246
@spacejihadist4246 Жыл бұрын
The One Piece is real!
@adamsesquillo2779
@adamsesquillo2779 2 жыл бұрын
it's good but it's too much of a waste than making a 3 folds and a lock corner bottom and top
@sheetmetalwork
@sheetmetalwork 2 жыл бұрын
I agree with you on waste, and Im sure that many more followers do also. Im sure you know that before fabricating anything the first thing to do is to plan the best and most efficient way of getting a job done. Let’s just say the box or pan needed to be watertight, the dimensions are 46 x 50 with 2 inch sides, this method would save a lot time sealing/welding the bottom. Thanks for taking the time to comment.
@adamsesquillo2779
@adamsesquillo2779 2 жыл бұрын
@@sheetmetalwork sorry , my words might be sound rude to other people .. I just don't know how to write properly .. but I'm not like that personally when speaking.. anyway for clarification if you are in a fabrication site nothing's really is a waste , cause every cuts might have another purpose
@SKFSIRSI
@SKFSIRSI 2 жыл бұрын
I guess you Wested sheet by doing that type of marketing
@sheetmetalwork
@sheetmetalwork 2 жыл бұрын
Yes, great observation! there is more waste. I simply wanted to demonstrate another option for those who want less seams.
@grumpygrandpa3640
@grumpygrandpa3640 Жыл бұрын
Lol now do it without all the fancy machinery
@sheetmetalwork
@sheetmetalwork Жыл бұрын
I agree, but, If there’s a will there’s a way 🤔….hammer 🔨and sharp bending edge. Gonna more way more work 🥵
@md.mostafakamalmanagingdir4968
@md.mostafakamalmanagingdir4968 Жыл бұрын
সালামুআলাইকুম ভাই আপনার নাম্বারটা দিলে ভাল হয়
@bigbubba6032
@bigbubba6032 6 ай бұрын
wear gloves when handling sheet metal.
@sheetmetalwork
@sheetmetalwork 6 ай бұрын
Been handling it for nearly 40 years,🤞not one stich yet. But, I did use Ductape on some minor cuts. TBH I do prefer to wear gloves when installing SM.
@aakash49dzyadav54
@aakash49dzyadav54 Жыл бұрын
Aapka number do
@user-on6yr2xk1z
@user-on6yr2xk1z Жыл бұрын
🤝✍
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