Fabricating a Headache Rack for my Chevy Truck

  Рет қаралды 20,179

Derek's Workshop and Projects

Derek's Workshop and Projects

3 жыл бұрын

I have wanted to build a headache rack for a long time. Finally got around to welding one up with my Forney Easy Weld 140mp using its MIG function.

Пікірлер: 59
@louisgonzalesjr3107
@louisgonzalesjr3107 3 жыл бұрын
The rack turned out great good job.
@ChevyARt15
@ChevyARt15 Ай бұрын
You did a good job. And also powder coating isn't the be all end all. For something like this paint is fine.
@screamingrockstar8381
@screamingrockstar8381 Жыл бұрын
I enjoyed this video!! Thank you Derek!!
@countryhandyman1064
@countryhandyman1064 3 жыл бұрын
Loved the video. You did a really good job.
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 3 жыл бұрын
Thanks Brandon!
@peteruppert9019
@peteruppert9019 2 ай бұрын
Nice work
@opcruiser5436
@opcruiser5436 2 жыл бұрын
That came out really nice.
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 2 жыл бұрын
Thank you, really appreciate it.
@gus1911
@gus1911 3 жыл бұрын
Looks nice! Thanks for sharing!
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 3 жыл бұрын
Thanks for watching!
@GeoBurdo
@GeoBurdo 3 жыл бұрын
This is beautiful man. I envy your skills. I definitely gotta learn some welding
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 3 жыл бұрын
I'm ok at welding, have a long way to go, especially with stick welding lol. Thanks for watching dude! Definitely appreciate it.
@ohsoloco5113
@ohsoloco5113 Жыл бұрын
Buy a cheap harbor freight welder and go for it. I contemplated taking a welding class at my local VoTech but just bought a flux core welder and played with it.
@loseyourlife4042
@loseyourlife4042 2 жыл бұрын
L👀ks great man, 👍🏻
@jamespatterson8447
@jamespatterson8447 2 жыл бұрын
What was all of the dimensions of the frame of the rack?
@nickg5473
@nickg5473 3 жыл бұрын
Nice voiceover going be next jimbos garage hopefully
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 3 жыл бұрын
Thanks for watching, and your far too kind!
@Zombiereaper1
@Zombiereaper1 3 жыл бұрын
Looks great! Any plans to put some cargo lights or backup floodlights on there? I always wish I had some extra light for backing up at night.
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 3 жыл бұрын
Yes, I want to put some of those box leds on the tops to point around for working. We just bought 2.5 acres a little out of town in city limits (it’s just right honestly) and I have a feeling ill have a lot of late nights there in the future working on things and I’ll definitely want them.
@trexius8643
@trexius8643 2 жыл бұрын
been binge watchin these diy vids. and ive noticed that none state the material. is that 2"x1"x 1/8?
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 2 жыл бұрын
2x1 14 gauge wall, so a little thinner than 1/8th inch.
@Frankm123454
@Frankm123454 3 жыл бұрын
How did you mount it? I saw you screwing in stuff but wasn’t sure how it was going to be stable unless you put a nut on the other end?
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 3 жыл бұрын
So I used self tappers. It’s not exactly the best way to Mount. I tried desperately to pull the liner out of my truck and could not get it out. Basically the end of the screw drills a hole and as you screw them in they thread themselves in. I used big heavy duty screws. Ideally, yes you would bolt them in, but here I am about 6 months down the road and it’s still as study as the day I put them in there.
@Frankm123454
@Frankm123454 3 жыл бұрын
@@DereksWorkshopAndProjects Awesome man! Thank you for the reply! Your video helped me out a ton!
@ohiooutdoors4332
@ohiooutdoors4332 3 жыл бұрын
What size is that tubing? And thickness of it? Building one for my s10 because I can't find one that I like
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 3 жыл бұрын
So its 1/8"wall 1x3 tubing tubing.
@ohiooutdoors4332
@ohiooutdoors4332 3 жыл бұрын
@@DereksWorkshopAndProjects thanks
@bigfarmerblake5585
@bigfarmerblake5585 Жыл бұрын
What is the dementions
@pondacres
@pondacres 3 жыл бұрын
Derek man, that turned out superb! Rattle can spray job looks good enough to me, btw. The FC90 comes through again, eh? With that said, I just ordered an Amico stick welder off amazon.
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 3 жыл бұрын
I’ve got an Amico stick machine myself! Actually this was all put together with MIG with my Forney Multiprocess Welder but the Century FC-90 would have worked good too! Thanks for watching!
@pondacres
@pondacres 3 жыл бұрын
Yeh I was kinda wondering how clean everything was looking, and I was thinking wow that's a real nice fan he got blowing all that smoke away...I could hardly see any lol!
@pondacres
@pondacres 3 жыл бұрын
Derek, what Amico do you have? ARC-160D is the one I ordered.
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 3 жыл бұрын
Pond Acres That is the one I have as well. I don’t use it much because I suck at stick welding, and I mostly weld up thin material but when I get a 220v Service in some future shop/garage I own, I’ll probably use it a little more.
@pondacres
@pondacres 3 жыл бұрын
Yeh, I'm gonna have to do something convoluted to get 220 in my garage.
@derekmoad5645
@derekmoad5645 2 жыл бұрын
This is wild. My name is Derek and I drive a 2004 Silverado 😂
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 2 жыл бұрын
We know a decent truck when we see one I guess haha!
@derekmoad5645
@derekmoad5645 2 жыл бұрын
@@DereksWorkshopAndProjects yup! I plan on building a headache rack soon too
@coopdaswoop8114
@coopdaswoop8114 3 жыл бұрын
Could you give me the dimensions you used? Mainly for the outside of it
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 3 жыл бұрын
I’ll try to remember to do it tomorrow.
@maverickbrigoli93
@maverickbrigoli93 3 жыл бұрын
What type of welding setup do you use
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 3 жыл бұрын
A Forney 140 MP which is a multiprocess 110v Inverter welder and run .030 blue demon solid core wire for this project with 75/25 shielding gas out of like an 80cuft bottle (I can’t ever remember the size). I just run on the suggested settings chart for wire size, and metal thickness and then adjust from there if something needs adjusted.
@PnwOnTour
@PnwOnTour 3 жыл бұрын
Did it give you a headache? 💥🤯💥
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 3 жыл бұрын
Gmguy3car It’s supposed to keep me from getting one!
@pacificnorthwestshop5267
@pacificnorthwestshop5267 2 жыл бұрын
Where did you get the mesh from? Thanks
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 2 жыл бұрын
My local steel supplier. That will be your best bet!
@SteelVic
@SteelVic 3 жыл бұрын
What size was the tube steel?
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 3 жыл бұрын
4x2 in with 1/8 inch wall.
@haydenphillips1705
@haydenphillips1705 2 жыл бұрын
What was the measurements that you used ?
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 2 жыл бұрын
I'm not sure. I'd have to go out and measure.
@JonWilliamsonFishingAndOutDoor
@JonWilliamsonFishingAndOutDoor 6 ай бұрын
How does it mount
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 6 ай бұрын
I used large self tapping screws but in hindsight I should have removed my bed line and bolted it down. You’ll have to drill holes and bolt it.
@chamirf
@chamirf 2 жыл бұрын
What was the cost of the supplies?
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 2 жыл бұрын
I used all scrap material besides the expanded steel but prices have changed so much since I built this that it wouldn’t mean anything.
@vim_usr2753
@vim_usr2753 2 жыл бұрын
Along these same lines, if you had to buy the metal new today, would this be cheaper to build yourself or would you actually save money by purchasing an off the shelf headache rack?
@pjerding7950
@pjerding7950 3 жыл бұрын
Why wouldn’t you make it above your ruff line? It’s no good for hauling.
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 3 жыл бұрын
A major error I realized after the fact. So I agree. However, I didn’t actually build it with that in mind. Just a major oversight.
@MrSims-ky2ne
@MrSims-ky2ne 3 жыл бұрын
Its roof, but I agree. Otherwise great video
@mr.nobody68
@mr.nobody68 2 жыл бұрын
4 things I would do differently 1 Extend angle iron to full length of toolbox purely for aesthetics 2 Yes its cheap and made from scrap but I would've taken it to a body shop and asked them to color match. Will help with resale value on the truck later. Or at least it'll look nicer. 3 You forgot a gun rack 4 I would have welded round tube on top of those top caps in order to hang and fly American flags on either side. Or just one in the center Possible 5th change: Use aluminum and lay down some really nice TIG beads. But that's gonna be big bucks and lack strength
@DereksWorkshopAndProjects
@DereksWorkshopAndProjects 2 жыл бұрын
1. The angle iron was all I had on hand. Easily changed if I get a good size to replace it with. I agree with you that the aesthetic would be better going to the edge of the tool box. 2. I still could get them to do this, there will just be a sandblasting charge on top of it. Which there probably already would have been. I am driving this truck into the ground so resale is irrelevant for me. 3. I'm anti-gun. (JUST KIDDING) 4. Considered this but ultimately decided not to. Might have been nice just for 4th of July, Memorial Day, Veterans Day, and other flag flying holidays. 5. HAHA YA OK. Me and TIG welding aluminum. You're funny!
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