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I do a total rebuild of my 1952 Johnson outboard, down to the crankshaft, pistons, rings. I hone the cylinder walls and install news rings, check journal clearances, and reassemble. Get it running again, and the we check the compression to see if I accomplished anything!
Johnson playlist: • Johnson Outboard
Entire Johnson engine series:
Part 1: • 1952 Johnson Outboard ...
Part 2: • 1952 Johnson Outboard....
Part 3: • My Johnson Needs An Ov...
Part 4: • Understanding 2 Stroke...
Part 5: • Does Marvel Mystery Oi...
Part 6: • Total Rebuild Of My Tw...
Part 7: • Repairing a 1952 Johns...
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00:00 Initial disassembly
1:53 Intake disassembly
3:19 Remove head
5:50 Inspect cylinders and head
7:29 Remove broken head bolt
8:05 Powerhead removal
9:10 Opening crankcase
12:45 How the engine works
15:00 Cleaning-inspecting block
16:34 Check ring gap
18:01 Install piston rings
19:48 Hone cylinders
23:53 Check journal clearance
28:23 Install pistons
30:42 Crankshaft install
32:21 Crankcase assemble
34:45 Powerhead install on stem
35:18 Better crankcase pressure
36:14 Install intake and head
39:20 Final reassembly
41:03 Check compression before break-in
41:52 First startup
43:53 Running on pond
45:20 Recheck compression
46:50 Johnson jokes and outtro