First Forged Carbon Fiber Part! OBS Door Handle.

  Рет қаралды 15,214

Cleffers Garage

Cleffers Garage

Күн бұрын

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tools/supplies
Urethane Casting Resin: concretedecorstore.com/produc...
Vacuum infusion kit: compositeenvisions.com/produc...
Mold making kit: compositeenvisions.com/produc...
Small mixing cups: amzn.to/3NsAsHH
Popsicle mixing sticks: amzn.to/3ugFtMJ
Mask: amzn.to/3bu5IIQ
Camera equipment used in the video!
GoPro: amzn.to/3bF4HxO
Tripod: amzn.to/3bNPsT6

Пікірлер: 69
@daniel64padilla
@daniel64padilla Жыл бұрын
Bro them handles the best thing on the whole truck!!
@CleffersGarage
@CleffersGarage Жыл бұрын
It really os.
@stevesloan6775
@stevesloan6775 Жыл бұрын
Totally trick! It shocked me at the end what they were created for. I definitely learned a thing or two. Thanks heaps for great content 🇦🇺🤜🏼🤛🏼🍀😎
@CleffersGarage
@CleffersGarage 3 ай бұрын
haha probably not the most practical use for forged carbon but a fun project for sure.
@Garage.sleepless
@Garage.sleepless Жыл бұрын
Love your videos, can’t wait to start my own projects
@SupercarSeany
@SupercarSeany Жыл бұрын
Well done! Love the determination to get this done. I stumbled upon this while looking for videos on how to 3d print compression molds. Appreciate you sharing your knowledge.
@smokychristian
@smokychristian Жыл бұрын
loving your content! no chitter-chatter straight to the point and simple. keep 'em coming.
@CleffersGarage
@CleffersGarage Жыл бұрын
Thank you so much!!
@alexreiter7352
@alexreiter7352 Жыл бұрын
I just finished watching all your videos about your carbon fiber journey. Great job! Your finished parts came out looking great and thank you for showing all your struggles and iterations. It’s nice seeing the real challenge of making something like this. You also present very well in general with the right amount of information to not get boring or want to skip parts but not omitting anything. Please continue to make videos like this!
@CleffersGarage
@CleffersGarage Жыл бұрын
Thank you so much for the encouragement!! I’m glad you like it!
@nickfrechette19
@nickfrechette19 10 ай бұрын
@@CleffersGarage Job well done. Been on my own home project journey. I appreciate your videos.
@GriffinsGarage
@GriffinsGarage Жыл бұрын
Those handles look pretty damn good for a first attempt. They cleaned up super nice.
@CleffersGarage
@CleffersGarage Жыл бұрын
Thank you.
@chrismanley5656
@chrismanley5656 Жыл бұрын
Mate, getting it done! 11/10 for the first go I reckon. Ingenuity +++
@CleffersGarage
@CleffersGarage Жыл бұрын
Thanks 👍
@hannesaltenfelder4302
@hannesaltenfelder4302 3 ай бұрын
It's really cool to see possible mistakes beforehand. Easy composites are doing their videos professional, but that means, that beginners like me are not aware of things, that might go wrong. Your video is much appreciated🙏💪
@CleffersGarage
@CleffersGarage 3 ай бұрын
Thank you! I try to share the screw ups so people can see what worked and what didn’t.
@jeremyplatt
@jeremyplatt Жыл бұрын
Nice tutorials - thanks for sharing.
@CleffersGarage
@CleffersGarage Жыл бұрын
Thank you for the support
@Vikingman2024
@Vikingman2024 Жыл бұрын
Great video!
@CleffersGarage
@CleffersGarage Жыл бұрын
Thanks!
@insanebmxthomas
@insanebmxthomas Жыл бұрын
Sweet man i applaud you. I'm still debating whether to just pay for the damn part or make it myself. Lmao
@willappleton
@willappleton Жыл бұрын
that urethane is rather high tolerance eh.. im thinking of trying some waxy sort of cement for a bike seat mould sometime soon... good pressure too.. pretty sure you can sand.. or then try high viscosisty epoxy/heatgun for the final smudge.
@Ace-O
@Ace-O 8 ай бұрын
to let it cure, you don´t need to put it in a box with the heat gun. just set the heat gun at a distance aiming at the parts and forget the box. you need to let the chemicals in the clear coat gas out. too much heat will make the clear harden too fast making it hard for chemicals to gas out the outer layer. see where i´m going with this? let clear harden for 5 to 10 minutes before using the heat gun. aim it at the parts for about 20 minutes and then let the parts cure on its on for 24 hours. you should get a solid result then ;) keep up the good work !!!
@theELiTEboarder
@theELiTEboarder Жыл бұрын
Those turned out awesome! I'm about to try my first forged carbon piece but it will be hand laid up and not have an enclosed mold due to the geometry of the part. I designed and 3D printed the outer molds and the inner molds for the actual part will be a 60A hardness silicone so I can get the complex geometry to release from the mold when it's done but also have a relatively stiff mold. Maybe this is something you could try in the future for other complex parts. I don't know how well it would work for a compression mold but I'll see how it works for my application.
@CleffersGarage
@CleffersGarage Жыл бұрын
Thank you! Yeah I think a 3d printer is the move. If I make another compression mold I will definitely be using a 3d scanner/printer. I wish you luck.
@pb6839
@pb6839 Жыл бұрын
Meanwhile I am looking for an alternative to 3d printed molds. I'm finding it's a pain to model a compression mold that has close enough tolerances to work properly and be smooth enough with slightly complex shapes. Trying one last time with an ABS mold and acetone vapor smoothing. If it doesn't work I am biting the bullet and ordering the casting resin.
@theELiTEboarder
@theELiTEboarder Жыл бұрын
@@pb6839 if you're referring to tolerance issues with a 3D printed mold that shouldn't be an issue as you can adjust the design accordingly. I would try PLA and using XTC 3D smoothing kit or bondo, filler primer and clear copy with a release agent for the mold. From my research ABS is the hardest to get to release from the part.
@jcjimenez5327
@jcjimenez5327 Жыл бұрын
Great work.. My question would be. With that mold could you make a epoxy part with it and maybe just add color to the epoxy? Please and thank you.
@CleffersGarage
@CleffersGarage Жыл бұрын
I think that you could but you might have some air bubbles and maybe leakage. I might have to try it.
@domenicozagari2443
@domenicozagari2443 Жыл бұрын
You can drill holes and bolt the pieces together.
@CleffersGarage
@CleffersGarage Жыл бұрын
I also thought about doing that. I might try it the next time.
@tazanteflight8670
@tazanteflight8670 Жыл бұрын
You need to make a carbon fiber thumb button for the outside door mechanism...
@CleffersGarage
@CleffersGarage Жыл бұрын
I might have to try that next.
@kristoffer-robinlotze7273
@kristoffer-robinlotze7273 Жыл бұрын
Just a thought... if you make the bottom mould in two pieces wouldn't it be easier (not as "breaky") to de-mould? Awesome first try though. 😀👍
@CleffersGarage
@CleffersGarage Жыл бұрын
Yeah that is an option also I was going for a simple setup and easy clamping on this one. If I make it again I will be making some changes.
@Teebar555
@Teebar555 Жыл бұрын
Have you tried to make your mold out of silicone? I have made pistol magazine molds using silicone, you just have to support all 4 side’s during compression,but on releasing you mold will give in areas that are not quite straight
@CleffersGarage
@CleffersGarage Жыл бұрын
Interesting idea. Do you think it would deform under pressure from the vice?
@Teebar555
@Teebar555 Жыл бұрын
@@CleffersGarage I use a whole bunch of rubber bands on mine then wrap it with some tape the work pretty good
@insanebmxthomas
@insanebmxthomas Жыл бұрын
@@Teebar555 I've been thinking about moulding a suspension fork knob for my mtb. It's 38mm diameter, 11mm thick so it's basically a flat button. But it has an o-ring recess (makes it impossible to draw out of a mould and splitting the mold differently won't help) So i need a silicone mould.. and your comment helps me feel like this might work! Do fine details/texture transfer over to the end product with a silicone mould?
@georgeelliott7353
@georgeelliott7353 10 ай бұрын
Looks like you are breaking your mold when prying apart. I would consider jack screws to separate the mold evenly. More evenly than a screwdriver anyway.
@jr3628
@jr3628 Жыл бұрын
what PSI are you spraying at? also could you drop them into a degassing chamber and pull a vac on them to get out any micro bubbles?
@CleffersGarage
@CleffersGarage Жыл бұрын
I think I have it at 24PSI. I could try the degassing chamber but I’ll have to get a bigger one.
@yusufsalim9404
@yusufsalim9404 2 ай бұрын
Which kind of scissors are you using to cut the carbon fibre? Could you please gimme that scissors' link?
@CleffersGarage
@CleffersGarage 2 ай бұрын
These are the scissors that I use www.fibreglast.com/product/12-inch-resharpenable-bent-scissors
@allant4252
@allant4252 Жыл бұрын
Are there any alternatives for the resin? I am planning something similar with my paddle shifter but the product is unavailable in my country
@CleffersGarage
@CleffersGarage Жыл бұрын
There is a resin that is the same sold by easy compositesin the UK. You could also 3d print the molds.
@Soravia
@Soravia Жыл бұрын
You don't need giant vise. All it needs is constant pressure to squeeze out resin. Use a dumbbell.
@CleffersGarage
@CleffersGarage Жыл бұрын
That’s a good idea. I might try a cinder block next time.
@IngeBall
@IngeBall 4 ай бұрын
Nice! Did you put inserts in the finished parts?
@CleffersGarage
@CleffersGarage 4 ай бұрын
I did not use anything but carbon and epoxy in the finished parts. I do think a steel bushing in the hole for the bolt wouldn’t be a bad idea though.
@Massachusettsmorons
@Massachusettsmorons Жыл бұрын
So from start to finish including the molds how long did this project take?
@CleffersGarage
@CleffersGarage Жыл бұрын
I took my time for sure. But from the first failed mold to makeing 2 molds (one for each side) and having a usable product it was about 5 months.
@brianjohnson5910
@brianjohnson5910 8 ай бұрын
Where did you buy the spray release? I buy it in pints, but the aerosol spray would be SO much better.
@CleffersGarage
@CleffersGarage 8 ай бұрын
I ordered it here pilotshq.com/search?q=770-nc although it looks like it’s out of stock at the moment.
@brianjohnson5910
@brianjohnson5910 8 ай бұрын
@@CleffersGarage thanks!!! I’ll keep my eye open for it to be back in stock. I’m guessing the aerosol doesn’t have a shelf life like the jug does?
@CleffersGarage
@CleffersGarage 5 ай бұрын
My can does not appear to have a date stamped on it.
@AndrewLupu
@AndrewLupu 9 ай бұрын
From where did you buy that carbon fiber material ?
@CleffersGarage
@CleffersGarage 9 ай бұрын
composite envisions. compositeenvisions.com/
@ubacow7109
@ubacow7109 7 ай бұрын
Does it feel sturdier than the OEM door handle? Weight difference?
@CleffersGarage
@CleffersGarage 6 ай бұрын
It’s a bit heavier and much sturdier
@longsleevethong1457
@longsleevethong1457 Жыл бұрын
Would the molds be stronger if you added carbon fiber to it?
@CleffersGarage
@CleffersGarage Жыл бұрын
That’s a good idea. I might have to try it.
@longsleevethong1457
@longsleevethong1457 Жыл бұрын
@@CleffersGarage nice working with you
@smmm8164
@smmm8164 Жыл бұрын
What paint is the finish? Please
@CleffersGarage
@CleffersGarage Жыл бұрын
I used acme finish 1 I got from Napa. That is the only place in town that has automotive paint.
@smmm8164
@smmm8164 Жыл бұрын
@@CleffersGarage fp301?
@CleffersGarage
@CleffersGarage Жыл бұрын
@@smmm8164 fc720
@brycecollins15
@brycecollins15 5 ай бұрын
Hate from Milton Florida
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