German Giants: Mega Engine Manufacturing

German Giants: Mega Engine Manufacturing | FD Engineering

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Ай бұрын

German Giants: Mega Engine Manufacturing | FD Engineering
American Truck Factory - Where Icons are Made: • American Truck Factory...
Mega Diesel Engine made in Germany. MTU (Engine and Turbine Union Friedrichshafen) is a brand of Rolls-Royce Power Systems. Their propulsion systems and large diesel engines, for example, neatly heat ships, heavy and military vehicles or railways. Not infrequently bring such drives namely achievements of up to 12,000 hp. The mega diesel engines are manufactured in the idyllic Friedrichshafen on Lake Constance, but the engines "Made in Germany" have long been used worldwide.
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“Engineering: the branch of science and technology concerned with the design, building and use of engines, machines and structures.” So says the Webster definition. Our newest Free Documentary family member Free Documentary - Engineering is all about engineering - and bringing our community the best documentaries on engineering.

Пікірлер: 335

@davewood6339 Ай бұрын

Had the privilege of going to the factory twice. Awsome place in a beautiful part of Germany

@jazzridez Ай бұрын

I rode my Harley past it and didn't know it was there.

@Den-ml7zg Ай бұрын

I work for MTU in SC, and have personally rebuilt 40+ series 8000 turbos and 40 of the power units, pulling 90 degrees on the 20 bolts by hand is no fun.

@jazzridez Ай бұрын

@@Den-ml7zg Where can I look for the generators/ alternators? Does anyone have them used for sale? Rebuilt, WHERE?

@ftl989 Ай бұрын

anyone else notice the guy using his foot 😂

@bobmiller7502 29 күн бұрын

@@ftl989 its called walking give it a try,

@bryansmith1920 14 күн бұрын

I'm a 70yr old Brit, that lives and worked in the city, that Produced Perkins Diesel Engines, The Big Engines, that rival these, are built at Stafford, UK, my first time working @ Perkins after my 2wk induction training, was a block wash machine, the first machine @ the start of the V8 production line, As a C+G qualified motor mechanic, it was a eye opener,

@brocksmetalworks Ай бұрын

Please lose the dramatic music - and after the first 28 mentions that a mistake would be bad, we get it. Mistakes bad.

@dougbesplug8851 Ай бұрын

Respect!!! Even the foundry is clean that is no easy you can see the pride and confidence when they speak

@TigerRacingProducts Ай бұрын

Plus it has been around for 600 years. 💪

@bobmiller7502 29 күн бұрын

there german what else do you expect

@ironman549 26 күн бұрын

You said it… pride! I worked in a lot of steel mills as an outside contractor. And they were dumps with employees sleeping in their cubby holes while the place was falling in around them.

@clgusa23689 23 күн бұрын

Mega engine manufacturing, FD Engineering? How many environmental disasters are you planning to cause with your reckless production methods?

@DanielBenzs65AMG Ай бұрын

I love cars, love engines, and love engineering which the Germans are the best at, I knew id love this video, amazing!

@Jonjs99 17 күн бұрын

best in what way? hard to fix and maintain, russian engines won war

@DanielBenzs65AMG 16 күн бұрын

@@Jonjs99 oh yea I forgot the first car was Russian not German🤣 I forgot Russians make sig sauers, best guns in the world, them awesome Russians did get Sputnik up early though

@jasonruetz2306 Ай бұрын

This is an amazing feat of engineering and skilled craftsmanship. Awesome 👍

@clgusa23689 23 күн бұрын

German Giants in engine manufacturing? How many workers are you exploiting in your sweatshops to meet your production quotas?

@damageincorporatedmetal43v73 5 күн бұрын

Here's another Idea, why are there Lawn mower Blades. We can use a water jet blade to cut the grass. And the same to cut trees ???

@damageincorporatedmetal43v73 5 күн бұрын

Mimic Mother nature, she does things for a reason. If I could stand long enough. I could show you. Remember the old Hobart washing Machine ???

@TQ11AA Ай бұрын

The background music so annoying, distracting and totally unnecessary,otherwise very interesting

@clgusa23689 23 күн бұрын

German Giants, huh? How many corners did you cut in the manufacturing process to save a few bucks?

@neilbeesley8758 16 күн бұрын

Yes agree

@peterschmidt7543 6 күн бұрын

Absolutely agree. Whoever came upon the idea to give this potentially interesting film a touch of drama a la American ridiculous TV show. and a narrator from like the Discovery channel.. Look for another job.

@celtics9348 Ай бұрын

Makes all the engines I worked on look like childs play, this is awesome

@johnshields6852 Ай бұрын

I grew up next to a shipyard that built giant LNG tankers and I remember watching them being launched in the 1970's as a teen, ships are amazing. 🇺🇸 Quincy, Mass.

@godbluffvdgg Ай бұрын

Such an intense and well edited and narrated upload. I saw this process for these engines in another video; but it wasn't this detailed...I was spellbound and proud of my nationality and recognize the centuries of trial and error that have arrived at this point...Thanks for the upload...

@stormchaser419 Ай бұрын

Simply incredible!

@DIOSpeedDemon Ай бұрын

I wish we had that kind of German Engineering in My America. Precision Building or just dont do it. My Respects, DSD Hoffmann

@ThePaulv12 29 күн бұрын

Don't wish and don't buy into German hyperbole. US can and does have facilities to build engines. It's just Germany is good at telling itself it's superior. Conversely look at all the utter German luxury rubbish junk cars it sells around the world where a designed to fail component requires the removal of the engine. They're conceited idiots like everyone else - we're all in the same boat LOL. Oh the humanity!

@hildablanco1591 Ай бұрын

Beautiful German engineering

@kjtilka Ай бұрын

Germany has the finest craftsman in the world. They do this with there trade schools, they start young. They fuel Germanys economy.

@yakacm Ай бұрын

MTU is British Owned.

@wetrock2766 Ай бұрын

@@yakacm What we saw here was in Germany, it could be owned by Eskimo's it doesn't change what was said

@crunks420 Ай бұрын

I had an Audi for a few years. It broke down to the point of being undrivable 5 times over 30k-60k miles and ~3yrs... I know it is a sample size of 1, but it really put me off... I will stick with Japanese engineering. I have never had that issue with japaese cars.

@M3LKS Ай бұрын

@@crunks420 same experience, but with a lexus. mechanical issues and ridiculously poor rust protection for a premium product. switched to mercedes and no issues since.

@smigletat9634 26 күн бұрын

@@JobyFluorine-ru4bd 🤔 😂

@mikescaffo4850 Ай бұрын

I wish they would have shown the bolting in of the crankshaft this video don't show enough of the good stuff

@theprophet489 Ай бұрын

No one sells their manufacturer secrets

@clgusa23689 23 күн бұрын

Mega engine manufacturing, FD Engineering? How many ethical standards did you sacrifice to maintain your competitive edge?

@johnswarbrick2365 Ай бұрын

The annoying thing is that the UK used to build ship's engines but our industry suffered from poor management, short termism and a lack of investment. Plus of course a series of governments who just didn't understand or even care about manufacturing.

@neilmcchesney1955 13 күн бұрын

Don’t forget UNIONS😅

@tomrailton9201 29 күн бұрын

Absolutely brilliant video thank you so much. Take care and stay safe everyone. Tom.

@Shadow6a Ай бұрын

That's a magnificent piece of work, kudos from America, nice to see such pride taken in work these days.

@ako5bcv Ай бұрын

There is a reason why German engineering costs money and your looking at it right here 💪💪

@josephludwig1126 Ай бұрын

Not ALL German engineering, there cars are garbage

@whatta7793 Ай бұрын

@@josephludwig1126 some of their cars for sure are, but they also produce some good and reliable vehicles, too. Volkswagens TDI vehicles for example, beyond reliable.

@josephludwig1126 Ай бұрын

@@whatta7793 Volkswagen was caught in a massive emissions scandal, my daughter owns a 2018 Tiguan, 69,000, won't pass envisions, secondary air won't pass, needs $6,900 foam new head, Volkswagen will not cover it, Garbage Company

@kristoffer3000 Ай бұрын

@@josephludwig1126 Not just VW, pretty much all of the car industry was. Everyone that used a Bosch ECU were cheating but somehow it's just called the VW emissions scandal, perhaps so the less intelligent amongst us hate only them or something. ;)

@kristoffer3000 Ай бұрын

@@josephludwig1126 Saying German cars are garbage whilst being an American is honestly so damn funny, you make the worst cars in the world lol

@BigEightiesNewWave 27 күн бұрын

TBH, as a kid, the most impressive German things I ever saw in person, were the 1972-1973 Porsche 917/30 CAN-AM cars being driven at Riverside Raceway. Roger Penske was the crew chief way back then, and he is still at it in racing. These cars were so fast/powerful, they were outlawed, the following season. Piloted by Americans, Mark Donohue and George Follmer.

@vicentepineda1860 Ай бұрын

Amazing engineering and team work.

@adrianmonk4440 Күн бұрын

It's IT's IT'S AN ABSOLUTE BEAST !!!! Hoo Aah, 8000 series !!!

@DutchKC9UOD Ай бұрын

Brings back memories or feeding smelting pots with a double overhead crane! nice and warm in the winter with all windows open.

@joshuajuarez3471 Ай бұрын

Love this. Love the engine episodes

@clgusa23689 23 күн бұрын

Mega engine manufacturing, FD Engineering? How many lawsuits are you expecting for your blatant disregard for safety?

@lanep2023 Ай бұрын

“Cam shaft rotates at 20 revolutions per second” 1,200 engine rpm?

@dbmail545 28 күн бұрын

If it is a 2-stroke diesel. That was not mentioned but I believe that the narration implied that its maximum RPM is 1,500.

@clgusa23689 23 күн бұрын

German Giants, really? How many shortcuts are you taking in your manufacturing process to maximize your profits?

@williamlewis9350 Ай бұрын

Excellent documentary

@jimsworthow531 Ай бұрын

if you have ever torn apart and rebuilt a small block Ford or Chevy, you would fit right in at the factory.

@dbmail545 Ай бұрын

I know, right? The biggest difference is a separate camshaft for each cylinder bank. I would feel like an ant!

@clgusa23689 23 күн бұрын

German Giants, eh? How many lives are you willing to sacrifice for your bottom line?

@jimsworthow531 23 күн бұрын

@@clgusa23689 sorry; I'm not tracking; i wrote that in reference to V-type engines following similar layouts.

@jazzridez Ай бұрын

That crew of technicians should all get Medals .

@dbmail545 Ай бұрын

Believe me, they are well paid. I would guess that medals don't mean much. When that engine didn't start right up is when the boss of that crew earned his pay!

@clgusa23689 23 күн бұрын

Mega engine manufacturing, FD Engineering? How many safety regulations did you conveniently overlook to meet your deadlines?

@johnswarbrick2365 21 күн бұрын

Even so it should have been checked for accuracy. My experience with doing business with the Germans is that they are never wrong, and even worse they must never be seen to be wrong.

@michaelripley4528 Ай бұрын

German State of the art quality💪🏻😎👍🏻

@umadbra Ай бұрын

But the material they cut off is by no means scrap. It will be needed for the next melt... As scrap...

@advantechdesign2836 Ай бұрын

I don't like the crack in the crane lifting gear at 14:22

@CARBON10 Ай бұрын

Sure is a big bloody crack ,, now that you have found it for them I bet they repaired it asap, great spotting 👍😎

@aneng64 Ай бұрын

Well spotted !! Can you imagine the cost (and danger) if that gave way and dropped the whole thing ?!

@clgusa23689 23 күн бұрын

German Giants, boastful much? How many human rights violations are you committing in your factories?

@bharrison7119 28 күн бұрын

would be a whole crew of absolute Chads. Bravo

@MrTomad51 Ай бұрын

Well done! Great story for all involved.

@arg8763 21 күн бұрын

The CAD blowups on this are next level kind of cool.

@jensdandanellrnne-nielsen4259 Ай бұрын

I bet I can fit those turbos in my Miata ;)

@adrenalinenjunk Ай бұрын

Clean enough to eat off the factory floor I’m sure that might be an insult in another country but if you had a factory in America that clean, that would be a compliment. That says it all.

@steveshoemaker6347 Ай бұрын

AWESOME = Thanks from 🇺🇸

@tomweickmann6414 29 күн бұрын

Good video. My T level is back and I feel like eating a 2 pound steak and chasing skirts again. Hail the power of steel.😅

@johndkastel7972 19 күн бұрын

I like the way they reuse the sand by putting it back to St Tropez

@dimitargueorguiev9088 25 күн бұрын

Very interesting piece of engineering in this great factory. Excellent documentary, I want to see more of this kind.

@stevemull2002 Ай бұрын

I do hope its not related to BMW, as the engine will be back in the workshop before they have even been fitted

@dongraham4760 7 күн бұрын

It makes me wonder , what was the hugely labour-intensive paint job at the end for ? Most parts are either aluminium , brass , copper or massive steel components , corrosion is not a problem especially in a hot engine room . In fact these engines will never cool down in use so even condensation will not be a problem . I suspect the paint job is just to make it look pretty !

@jeffscott3160 Ай бұрын

I NEED one of those turbos for my diesel pickup!

@aaronsnowden6311 Ай бұрын

You think I can fit one of these in a Tahoe? 😅🤣😂 Jokes aside, this is so cool to see them make these massive engines. And cutting metal is not welding. If you are welding something you are putting them together. You know, like mufflers.

@joeattwell4134 Ай бұрын

😂😂 you have a better chance of putting a Tahoe inside the engine 😂😂

@franciscomontesdeoca5316 Ай бұрын

Super.

@westvillefireman 9 күн бұрын

If you wait all your kindness will always come back to you do everything you can to help family friends and strangers and never expect nothing back in return. Always better to give than take

@davegeorge7094 Ай бұрын

These are trade secrets but who could copy this feat? Wish they could build a car that last this long.

@Look_What_You_Did Ай бұрын

What are you talking about?

@davegeorge7094 Ай бұрын

@@Look_What_You_Did state of the art diesel power blocks. 2 cycle

@damageincorporatedmetal43v73 Ай бұрын

That's why I Only use what I need. Laugh @ me all you wan't... I've lived it, I saw what I saw !!!

@dbmail545 28 күн бұрын

They can but it would probably have a top speed of 5mph.

@clgusa23689 23 күн бұрын

Mega engine manufacturing, FD Engineering? How many lobbyists did you hire to turn a blind eye to your environmental destruction?

@ersoy47 12 күн бұрын

I wander how much one of engin costs. Great engineering work. This is why Germany 🇩🇪 number one!

@introking210satx15 16 күн бұрын

Amazing!

@BigEightiesNewWave 27 күн бұрын

The electric power of a small city, to run the furnaces. BUT, the engines last decades with rebuilds of power units, occasionally, so well worth it.

@user-bh7cs4dp2r 28 күн бұрын

Cool !

@johnswarbrick2365 Ай бұрын

Stop using the word "steel" - it is iron and when treated a magnesium addition it becomes Nodular, ductle or Spheroidal Iron (SG Iron). Also stop using the word "elastic" it is ductile and the casting has "annealed" itself in the mould to give a ferritic micro - structure. Sorry to be so pickie but accuracy is important when describing a process.

@johnswarbrick2365 Ай бұрын

@@bigboreracing356 It is not "cast steel" - and that's from a metallurgist.

@boilermaker1337 29 күн бұрын

While we're at it: they're not "gantries" they're bridge cranes. The word "elastic" instead of ductile was bothering this engineer, too.

@kevink8481 29 күн бұрын

Oh hell, we got a rocket scientist in the house.

@peterresetz1960 29 күн бұрын

@kevink8481, Correct terminology is imperative so other engineers know precisely what is described, and or required. Although it's said that ignorance is bliss, so it's your choice to remain uninformed.

@bradleyharrell2582 29 күн бұрын

Nerds 😂😂😂

@BigEightiesNewWave 27 күн бұрын

Always amazes me how long piston rings, and valves and valve seats, last so long. Notice, everything is gear-driven, like in a piston airplane engine, or racing car.

@vicino3288 16 күн бұрын

Exelent video to learn

@frankpineda1832 28 күн бұрын

I want one of those engines in my Land Rover discovery 👏👏👏👏👏👏👏👏

@happyfox711 5 күн бұрын

On the Canaries, the same fast ferries runs pretty clean on gas. With turbines and big CAT diesels converted to LNG in Cartagena.

@donwright3427 Ай бұрын

Look at the crack in the hoist when they lift the casting

@ofirs5830 Ай бұрын

36:15 is there a gasket for the oil pan?

@stevebausch72 29 күн бұрын

I'm chuckling over the brands recognized. I see DeWalt cordless, and Loctite (Henkels) sealant.

@gtcazusa 10 күн бұрын

Each of the cylinders in this v20 engine is bore 10.4" and stroke - 12.4". That's 1,053 ci - like 3 Chevy 350's per cylinder. It makes 13,400 BHP at 1,150 RPM. And uses 633 gallons of diesel fuel per hour!

@1Eagler 18 күн бұрын

17: perfectly clean?!

@aidanhoney3567 25 күн бұрын

will it fit in a miata????

@rustlebruxz0013 Ай бұрын

I remember seeing this show several years ago.

@derekspringer6448 Ай бұрын

Congratulations?

@rustlebruxz0013 Ай бұрын

@@derekspringer6448 No. I only commented because it appears they are recycling content but making it look like new content.

@clgusa23689 23 күн бұрын

German Giants, engine manufacturing? How many toxic chemicals are you releasing into the atmosphere?

@cormacsage7126 25 күн бұрын

German steel awesome

@adventureswitheddie6444 12 күн бұрын

Almost like German silver

@joshmoore6165 21 күн бұрын

Give it up for overhead cranes.

@pilotdave9442 Ай бұрын

"Con Rod" - do you mean Connecting Rod? And a "bolt" holds the Con Rod to the piston ? Do you mean the Wrist Pin? Guess you took a transcript from Germany to create this vid.

@dogoonubs997 Ай бұрын

Yep, bolt is wrong. But as an auto tech myself, we often do use con rod as an abbreviation for connecting rod, but i think in a documentary it should be the full name.

@Den-ml7zg Ай бұрын

Con rod is 100% accurate

@Tiddy-boy-lacroix Ай бұрын

Calling the guy with the oxy acetylene torch a welder was annoying too.

@clgusa23689 23 күн бұрын

Mega engine manufacturing, FD Engineering? How many cover-ups are you planning for your workplace accidents?

@KEB129 Ай бұрын

Please be carefull not to lose that expertise like we did here in my country, Denmark. It will not come again if you lose it to East Asia.

@universal-remote 28 күн бұрын

How can we get one of these engines in a Miata?

@BigEightiesNewWave 27 күн бұрын

When your engines have staircases, then you have no doubt they are big, not South Korean transport ship big, but big.

@jamesmares4206 20 күн бұрын

Can we have a video on the marine diesels on the Dali

@BigEightiesNewWave 27 күн бұрын

Rudolf Diesel is smiling. Mr. OTTO too, TBH.

@miaji1963 20 күн бұрын

What is the firing sequence of a 20 cylinder engines

@BigEightiesNewWave 27 күн бұрын

33:18 some kid with a 1990s Honda-car, has dreamt of fitting that to his engine.

@Jonjs99 17 күн бұрын

big turbo on a small engine is useless as it will never spool up properly but i get your joke

@jerryeinstandig7996 Ай бұрын

impressive, but the maintenance cover is bent on one corner and needs maintenance.

@martinscopes3914 21 күн бұрын

I would like that turbocharger on my motorcycle. I’m know engineer but I like watching these videos just think how much that CNC machine cost.

@maxjakobsen5526 Ай бұрын

Nice music video, what was the engine called. 😂😂

@cirian75 22 күн бұрын

"Do you think this would fit on my Honda?"

@nemesis91101 27 күн бұрын

I bet that pipe something like monel k500 for corrosion resistance

@BigEightiesNewWave 27 күн бұрын

24:00 Germany really gave us "the shaft"

@plasticjock1090 Ай бұрын

Hmmm interesting these engines are not dry sump lubrication..

@dbmail545 Ай бұрын

Would need a separate oil tank and plumbing.

@amatuer2 Ай бұрын

Boeing needs to watch these craftsman! 😊

@derekspringer6448 Ай бұрын

Comparing apples to oranges here.

@clgusa23689 23 күн бұрын

German Giants, making engines, huh? How many indigenous lands did you bulldoze for your factories?

@amatuer2 23 күн бұрын

@@clgusa23689 what do Indigenous people have to do with this topic ? Go somewhere else with your opinion

@clgusa23689 23 күн бұрын

@@amatuer2 It's important to acknowledge the impact of industrial development on indigenous communities. Dismissing their concerns only perpetuates the cycle of marginalization and exploitation. Let's strive for inclusive and sustainable practices that respect the rights and livelihoods of all people affected by industrialization.

@mahogany3947 Ай бұрын

I've already seen this episode like 2 years ago

@dbmail545 Ай бұрын

70yo gearhead here. This is practically pornographic to me. I would have loved to have a job in that factory.

@peterkompter2417 13 күн бұрын

crank case? engine block? is it not an engine block you are talking about, the crank case is only part of that

@charlesdoran5829 27 күн бұрын

Hard to believe John is still with you ??

@jepserlange Ай бұрын

Hey bro, i found The new turbo for the carproject

@denniswanjukimuthui5810 28 күн бұрын

I'd like that turbo in my 2JZ supra

@Jonjs99 17 күн бұрын

it wil never spool up😅

@TheLaphalainen 15 күн бұрын

forgot to put some egr, dpf and adblue garbage systems in there

@adrianmonk4440 Күн бұрын

Other than Defense & Areospace, THE ONLY OTHER INDUSTRY THAT REALLY CREATES NATIONAL WEATH IS AUTO, TRUCK, GAS & DIESEL ENGINE MANUFACTURING. I Bet Mechanical Engineers get action ALL THE TIME IN GERMANY.

@cestmoi1262 Ай бұрын

Interesting that you give the engine 35 years while at a different source they give a ship 20 years to be replaced. Somebody is off the scale.

@yakacm Ай бұрын

IKR? Then they show them dismantling part of the engine, which has been damaged by a crack in the block.

@Stacy_Smith Ай бұрын

"UP TO" 35yrs. It depends on the application.

@clgusa23689 23 күн бұрын

Mega engine manufacturing, FD Engineering? How many corporate executives are lining their pockets with blood money?

@m3rkaba86 15 күн бұрын

What’s up with that dude’s white hardhat? It looks like he’s got a conehead underneath there.

@wmffmw1854 8 күн бұрын

This informational production could have been a real documentary without the reality show drama and music detracting from the presentation.

@houlej19 Ай бұрын

Great photography direction with, yet terrible cameras or resolution settings... It really feels like TV from over a decade. Please invest in capable 4K cameras

@Look_What_You_Did Ай бұрын

You think this was recorded yesterday? You're a clown.

@1sir-onworld Ай бұрын

👍😁👌

@MarkHurlow-cf2ix 18 күн бұрын

If I was a billionaire I would want two of these awesome engines at my secondary power units buried into the mountain bunker…. Lmao 35yrs with just maintenance. Then you do a rebuild in place. 72k hours,,,holy smokes

@syncrosimon Ай бұрын

The point is that consumer vehicles are built to last around 9 years, so you keep buying a new ones. Repair of older vehicles does not help the mega companies. If they wanted we could have cars built to last a lifetime. They don’t want to make those cars.

@c.a.mcneil7599 29 күн бұрын

The price for that car would be a lot higher also. Accountants build cars not the engineers.