In this episode I walk you through the steps of replacing a nasty factory lead seam with new metal. From lay out all the way through the finishing of the weld seams. I show you the right way to do it for a seamless job!
Пікірлер: 139
@RonCovell9 ай бұрын
Mike - I absolutely love the way you constantly reiterate how important it is to refine each step of the process as much as possible. Another GREAT takeaway for me is seeing that a shrinking disc will work without quenching. For 40 years, I thought quenching was essential. How great that you can teach an old dog new tricks!
@cornfieldcustoms9 ай бұрын
Thanks Ron, I used to quench but i found it would build more tension and some times cause more harm than good. So i found letting it cool on its own would work the panel slower and in a more relaxed state that could still be easily corrected with a slapper and dolly as needed
@dennisschickling22499 ай бұрын
Great to see a PRO Leaning from PRO! Your never too old to learn. #STAYSAFE #PHILLYPHILLY🇺🇸
@CLPRPSD7 ай бұрын
I am learning more from these videos than working in a shop. Some people are meant to teach and share their abilities. Well done
@jonathanbrogdon90675 ай бұрын
Cornfield,Ron covell and Lasse I think I spelled that right I've learned a ton from these guys and I've been doing sheetmetal for years these dudes have showed me tips that make my jobs at my shop way easier! Thanks for sharing your work men!
@jackpledger81189 ай бұрын
As I've told you before; I've spent a lot of money on metal shaping courses that were very disappointing; but this is the best tutorial on TIG welding and fitting a panel I've seen anywhere. Can't believe you are doing this free for the watching. Please keep it up.
@uglysteve15 ай бұрын
Japhands sent me and what a treat to watch you work. Attention to detail is a key to almost all work. Thanks for the videos. Steve
@cornfieldcustoms5 ай бұрын
Awesome, thank you! I will have to send Karl a thank you message
@BCMFab9 ай бұрын
Really enjoy your videos Mike. Very informative and rich with knowledge, thank you for sharing and teaching. I always love learning new techniques.
@cornfieldcustoms9 ай бұрын
Thanks 👍
@lemoncuda4 ай бұрын
I've seen a lot of instructional videos on metal refinishing and this is the best one of all. Why? Because you talk about and even show what goes wrong, then how to fix it. I have been doing the shrinking disk wrong bc of quenching. By explaining how the metal atoms react to heat, it is now so clear because its not just you saying to quinch or not quinch, but how the metal reacts each way and why. Excellent! Thank you!
@cornfieldcustoms4 ай бұрын
Thanks for watching, glad it was helpful
@jacobnesbitt47939 ай бұрын
Another great video. I feel your pain with the distractions. It’s worth it to insulate yourself from them. They can think we’re assholes for locking them out of the shop and we’ll think they’re assholes for not caring about bumping us out of the groove.
@randywl89259 ай бұрын
I don't weld or do body work, but it's easy to follow every step you showed. .....no, I'm not a welder, so if you want to see magic happen, toss me a gallon of kitty hair and light weight Bondo and stand waaay back. 😁 Great stuff there. This is my first visit. 👍
@craigrufolo84424 ай бұрын
Mike Outstanding, I just love the way tou teach, and how you explain things top Notch !!!!!👍👍👍👍
@cornfieldcustoms4 ай бұрын
Awesome! Thank you!
@rogerhodges7656Ай бұрын
This is nothing that I would ever do but, it is easy to see that you have insane skills!
@robertteets99405 ай бұрын
I really enjoy these longer well explained videos. Good job sir.
@TheZorgen8 ай бұрын
Hello from New Zealand . Ratrod builder here. Love your videos mate. Very informative.
@normancurd87199 ай бұрын
It's always great to watch your metal working videos. I am just starting out in this field about 1.5 years ago, I have learned a lot just from watching. thanks for the free content!
@artstudio96738 ай бұрын
I love how you explain everything, the steps the mindset, the theory and how it all works in the real world! I am a home gamer so never going to do this for a living but gives me your years of experience and knowledge so that as a home gamer I can probably understand what is going on and why. It is so great to watch a master craftsman work and explain what and why.....Thank you so much!!!!!
@joewolf44839 ай бұрын
What a great video ... like being in class ... very informative and love the format ...
@cornfieldcustoms9 ай бұрын
Glad you enjoyed it!
@mysteriousstranger2399 ай бұрын
Unfortunate for the distraction but that distraction was a wealth of knowledge great video 👍
@nortacspeed50399 ай бұрын
Using a 5” PSA pad on a right angle grinder to dress tig welds….changed my life! Holy cow does that work well.
@Tyrel_1569 ай бұрын
I like the way when you sped up hammering the weld, it looks like slow motion
@gofastwclass9 ай бұрын
Thanks for showing this, I now have a few new ideas I'll be able to use on my own projects.
@cornfieldcustoms9 ай бұрын
thanks for watching and glad it was helpful for your projects
@GregsGarage9 ай бұрын
Gerat video. I'm enjoying hearing the gory detail. Looking forward to seeing the rear of the car come together.
@cornfieldcustoms9 ай бұрын
Thanks for watching
@theoldstationhand8 ай бұрын
The jabbering was well jabbered I don't think you could have explained that any better! What a great video - as usual. Thanks
@cornfieldcustoms8 ай бұрын
Thank you
@bobgaylord88839 ай бұрын
OK, I'm addicted to your channel, dammit ! I'm losing work time, but the work I'm doing after watching you, is getting better, Thanks for the great info and your excellent way of imparting the info. Wish I'd had you as my shop teacher so many years ago.
@cornfieldcustoms9 ай бұрын
Thanks man, extremely humbling the responses I have been getting about the channel lately. I greatly appreciate the support
@drive424 ай бұрын
I stumbled upon your youtube channel and am learning new (to me) techniques already. I build lots of drip pans, guards, and shields for a local manufacturing plant, mainly using 18 gauge steel. I am self taught, so I was using the MIG tack and fill in the gaps technique and then attempting to deal with massive warpage. Welding over a 1" thick copper backing plate helped, but I was not satisfied. I didn't think about TIG welding, and particularly all in one pass. I will try this on the next pan I make. Your explanations make sense, and I will be watching more of your videos.
@cornfieldcustoms4 ай бұрын
Thanks for watching, check back in and let us all know once you try continuous tig seams
@SYLVESTERSCUSTOMS6 ай бұрын
From someone who does the KZfaq thing and teaches body and paint and venturing into metal shaping your videos are incredibly detailed and so much pride in them. I’m hooked. Thank you very much for the free information. I had one question as you are tig welding are you pulsing or just trying to stay are the right melting point and feed the rod faster. Id assume trying to be steady and consistent but wanted to confirm. I’ve been practicing I’m excited to implement your techniques tomorrow.
@cornfieldcustoms6 ай бұрын
I am not pulsing, just controlling the heat to not blow through
@richardw32949 ай бұрын
A real master-class, after 8 years watching various videos on panel work, I'm now beginning to understand. Thanks!
@mattstein66969 ай бұрын
excellent Mike, so much valuable information for a true craftsman
@cornfieldcustoms9 ай бұрын
Thanks for watching
@gobinsura9 ай бұрын
Mike your are a great teacher. Thank you for another informative and detailed video.
@NoelHyde9 ай бұрын
Great videos! It's good to see you protecting your ears and lungs,you should also protect your skin from UV radiation when welding,as it's cancerous! Please wear gloves when welding,your skin will thank you for it!
@Downstairsish8 ай бұрын
I did exactly the same job on my 1941 Custom Cadillac coupe here in the UK. Kept the roof hight stock, as I'm sure the 41 is lower than the 40. Great work..
@JohnSkoff-h6h27 күн бұрын
You are a master of your craft. Enjoy it and learn allott. Thanks.
@cornfieldcustoms20 күн бұрын
Thank you very much!
@maverickfarms20389 ай бұрын
Thanks for showing the process very well explained! Great video.
@ponga7825 күн бұрын
Looks great! Great video and great explanation..
@rondunlap46289 ай бұрын
wow !! I think you know what your doing ... really likeing all the great content . you are a artist
@cornfieldcustoms9 ай бұрын
Thanks for watching
@rickyfulks8899 ай бұрын
Thanx for sharing, so few r willing to teach as u
@cornfieldcustoms9 ай бұрын
Thanks for checking out the channel
@lemontier9 ай бұрын
The best video that I have seen about fitting, tig welding and metal finishing a patch. You do great work and are a great teacher, Thank you!
@craigwilson56319 ай бұрын
Thank you Mike for another great lesson
@dukesgarage9 ай бұрын
Thanks for all your videos! Your explanations are excellent and very helpful for us who want to learn perfection. This is one of my favorite channels!!
@cornfieldcustoms9 ай бұрын
Thanks for the kind words, I am very glad you are enjoying the content
@matthewturner6298Ай бұрын
Very informative, i learned so much from this. Thank god make it kustom mentioned your channel
@joell4399 ай бұрын
Mike, thank you for another priceless tutorial from a master craftsman. I am so honored and blessed to be able to watch you perform your 'magic'. 👍👍😎👍👍
@Thebullrunexperience6 ай бұрын
Big respect to your abilities.
@frankcanale34679 ай бұрын
Impressive work! I am a TIG welder so impressed with your explanation to how you go about your welding method, especially the continuous weld and not quenching. I know that both have worked for me. I am new to your channel but it has helped me be even more meticulous about my work. Thank you, Frank
@jamesdisney91509 ай бұрын
Thank you for explaining the process,
@FilterYT8 ай бұрын
Yes insightful, and Yes I learned something. Thanks very much for sharing.
@eugenwulff98389 ай бұрын
I love your work! That little gap happened because you repositioned the panel forward to get the flange in position.
@adambergendorff27029 ай бұрын
Interesting the way the metal behaved at your interruption.
@cornfieldcustoms9 ай бұрын
It happens at every start and stop due to the heat variations. Its why i prefer one continuous weld
@peterdennis22759 ай бұрын
When I do a patch like that, I cut away a bit of the edge (at the trunk opening) to allow the patch to move forward to its final position before scribing. This allows me to get a tighter fit. Thanks for taking the time to make these great informative videos.
@TurboDog73TX9 ай бұрын
Rad stuff man. Thanks for all You're sharing.
@jasonfikes95149 ай бұрын
Those were some great teachable moments you gave us, enjoyed seeing how to correct those distractions. Great video as always. ✌️😊
@bentaxelrod9 ай бұрын
Excellent accurate work.
@michaelfarino90488 ай бұрын
Awesome stuff, i reall appreciate it!
@dougwernham52099 ай бұрын
Excellent video very enjoyable content thank you.
@cornfieldcustoms9 ай бұрын
Thanks, Glad you enjoyed it
@ashwill1179 ай бұрын
Thanks Mike.
@gregpiecuch38029 ай бұрын
Very nice, and thank you too!
@cornfieldcustoms9 ай бұрын
Many thanks!
@timbercharlie64929 ай бұрын
Love this!
@cornfieldcustoms9 ай бұрын
Thanks man
@RandallSoong-pp7ih9 ай бұрын
Thank you!!
@og1909 ай бұрын
Very impressive, I am still learning and refining my technique when it comes to welding in metal panels .your explanation showed me things I did wrong . Keep em coming love your tutorials.
@georgehill65696 ай бұрын
Thank you for explaining everything
@cornfieldcustoms6 ай бұрын
Thanks for watching
@flatworm005 ай бұрын
Amazing metal work! I really like your explanation
@cornfieldcustoms5 ай бұрын
Thank you
@aljeeper32929 ай бұрын
Love your work Mike 😁💯%👍 This is my first time watching your videos and you have a great way of teaching your skills plus showing the finer points of getting it right 👍 So after years of doing small amounts of panel patching you've showed why & how I've got it wrong 😢 Thanks for sharing your technique so in future it'll help me get better at it.... Cheers, AL
@kieren77639 ай бұрын
Great video very text book welding process i do this for a living and i actually liked the bit where you said shoot for %100 it really is so important thats how i got good at it by constantly challenging myself to do better and every year i look back at how much better ive gotten even after 8 years in the trade
@pamdunn84549 ай бұрын
brand new to the channel .... very impressed with the passion and caring for the finish metal work , were subscribed now and looking forward to more helpful details on metal art . . . . .
@cornfieldcustoms9 ай бұрын
Thank you and thanks for subscribing
@petem62919 ай бұрын
Mike great video a wonderful explanation of how to use the shrinking disk and the slapper, a number of years ago this other weldor I know of had this mantra, he would say when Welding sheet-metal or anything thin (You have to be there and not be there ) that over the years has served me well when working with very thin material
@cornfieldcustoms9 ай бұрын
Thanks 👍
@ACatKrom9 ай бұрын
amazing work!! commenting for the algorithm
@cornfieldcustoms9 ай бұрын
Thanks i appreciate it
@garylietz63059 ай бұрын
Outstanding...
@cornfieldcustoms9 ай бұрын
Thanks
@franksherryt45007 ай бұрын
Mike, great video. I appreciate your explanation in what your doing. Was there a specific reason you cut the patch with a curve back to the center? Thanks, keep them coming.
@EnglishCharlie9 ай бұрын
Thanks for taking the time to make this video. Always something to learn. How many hours work does this video represent.
@cornfieldcustoms9 ай бұрын
I dont know, i would have to look at the time clock for that day and guess at what was just on that area of the roof.
@hermanzon61169 ай бұрын
Another great video showcasing the reality and truth of what acctually goes in to welding and finnishing someting like this. There are no shortcuts and the metal/weld WILL distort and need to be adressed just like you do, no matter what other people out there are claiming. Welding whitout distortion is just no possible with the laws of physics. Keep em coming 👍
@cornfieldcustoms9 ай бұрын
Thank you very much!
@ArcticxBeaver9 ай бұрын
Great video once again Mike. How did you tip the small flange for the drip rail? Bead roller?
@cornfieldcustoms9 ай бұрын
i used the lennox reciprocating machine
@jeffallen33828 ай бұрын
Put a sign on your door saying "be patient, it may take a few minutes to answer the door".
@cornfieldcustoms8 ай бұрын
There is a sign on the door that says by appointment only, no walk ins. Thats why i thought it may be an emergency the way they kept ringing the bell
@rexjames00157 ай бұрын
Loved the comment goto dolly, we all have one.
@almaylin4645 ай бұрын
I’m asking to learn I’ve heard it said to round out the corners when possible to help prevent warpage. This has a very sharp point what am i missing
@cornfieldcustoms5 ай бұрын
it all comes down to specific applications
@ericwilkes2389 ай бұрын
How will you put the glass in the back window. Just stumbled across this video
@cornfieldcustoms9 ай бұрын
The same way it was originally, with a rubber gasket
@erbthatsright11035 ай бұрын
“Camo Grinding” perfect term for what the other guys do. I can’t watch the “Body Guys” that do that.
@cornfieldcustoms5 ай бұрын
Dude i hate it. especially when they are strutting their stuff as great metal work, but then hide all the greatness with random grinding patterns. lol
@jk9119939 ай бұрын
Hi Mike, just a theoretical question. At 36:10 you are talking about the additional warpage from having to stop and start again. If you were to run the tig along that section of weld again to reintroduce the heat into the panel there fore removing any undesired tension would that be a potential cure at that weld?
@cornfieldcustoms9 ай бұрын
Not really. Any time heat is added it is going to shrink. The tension was caused by shrinking during to separate heat cycles stopping and starting at the stop of the weld. If you add more heat it will just shrink more and cause more warping that needs correcting.
@CatskillMtnCustoms9 ай бұрын
👌👌👌
@ericwilkes2389 ай бұрын
Will you use glass in back window or lexan
@cornfieldcustoms9 ай бұрын
It will be glass.
@user-dt5ld5ij1o9 ай бұрын
What is the brand/model of the high speed air sander used in this video? Thx
@cornfieldcustoms9 ай бұрын
its one i got from MAC tools
@user-dt5ld5ij1o9 ай бұрын
@@cornfieldcustomsThx for the reply
@rexjames00157 ай бұрын
"VIXON" file, looked it up it's a brand name. Nothing wrong with controlled use of body files, I prefer fine. I also use "banana" shaped fine body files.
@cornfieldcustoms7 ай бұрын
Mine is spelled VIXEN but sure they are similar
@rexjames00157 ай бұрын
@@cornfieldcustoms That was just me mis-spelling it. Apparently that brand is not made anymore.
@georgehirvela74353 ай бұрын
That gap is because of the material thickness of the flange
@cornfieldcustoms3 ай бұрын
Please post some links to your work so i can check it out
@georgehirvela74353 ай бұрын
@@cornfieldcustoms Not trying to be critical you do amazing work. After thinking more about it the thickness of the flange would cause the cut to be short not long, my bad.
@dennisschickling22499 ай бұрын
Thanks for the Tips. Looks Great. #STAYSAFE #PHILLYPHILLY🇺🇸
@fredflintstoner5969 ай бұрын
Mrs Richards: "I paid for a room with a view !" Basil: (pointing to the lovely view) "That is Torquay, Madam ." Mrs Richards: "It's not good enough!" Basil: "May I ask what you were expecting to see out of a Torquay hotel bedroom window ? Sydney Opera House, perhaps? the Hanging Gardens of Babylon? Herds of wildebeest sweeping majestically past?..." Mrs Richards: "Don't be silly! I expect to be able to see the sea!" Basil: "You can see the sea, it's over there between the land and the sky." Mrs Richards: "I'm not satisfied. But I shall stay. But I expect a reduction." Basil: "Why?! Because Krakatoa's not erupting at the moment ?"
@shawnbottom47699 ай бұрын
Say it right. "Dyke-em".
@cornfieldcustoms9 ай бұрын
Nah, it doesnt really matter
@corypride50968 ай бұрын
Very, very informative! Just a bit too repetitious. Warning once is usually enough and it makes the video flow better.
@cornfieldcustoms8 ай бұрын
unfortunately the nature of this work is repetitious
@kooldoozer9 ай бұрын
What is the reason you are cutting out the lead seam? You use the word "Nasty", which is an emotional adjective. Lead body seams are very functional and last almost forever. Why are you going through all the work of cutting them out? Is there a fact based reason? Thank you. --Doozer
@cornfieldcustoms9 ай бұрын
The factory lead seam is an eye sore and not needed since it was a solid weld joint. It was removed to look better and save on putting filler where it is not needed if removed. The car is a custom so between the chop and all the other custom metal work removing the seam is no big deal.
@kooldoozer9 ай бұрын
@@cornfieldcustoms I don't understand "eye sore" and "look better". If it is under the paint, it is not seen. Is this right ? Lead is used to smooth the body panels and become invisible. An I still missing something? -Doozer
@cornfieldcustoms9 ай бұрын
yes your still missing something, but I dont think its something i can explain to you. I am the type of High level craftsman that takes the same amount of pride in the underlying metal work that will most likely never be seen as the outer finished painted surface. Its just the level I work at and my clients expect. I dont work by the mentality of when its body filled and painted it wont be seen so it doesnt matter. That mentality is how you get scabbed together over lapped mig welded, and packed full of filler custom cars, which I end up fixing a lot of times from other shops. Every step needs to be done to a high level before moving onto the next level. If you dont understand it, I cant help you understand.
@kooldoozer9 ай бұрын
@@cornfieldcustoms Thank you and that was a good explanation of where your mind is at. But you come off sounding a bit high and mighty. So let me say where my mind is at. We don't have to agree, but hear me out. The OEMs use lead in the factory. Or they used to. It lasted for ever. It was not a hack job. A seam is a seam, and lead was a way to produce two joined panels by spot welding 2 flanges and the lead finishes the surfaces of both panels together. It was easier than MIG welding and grinding and blending on the production line. And lead is real metal, just like steel is real metal. It is not Bondo or the like. It deal with temperature changes and plays well with the steel. No disadvantages there. Many high end restorations are done with lead. It is considered a premium thing, over plastic filler. Many see it as the real deal. Anyhow, you speak of your high level of craftsmanship. I think I get it. You have a mindset that the car body must be all steel and welded and ground and so on. I think you are creating something to sell to people. Something being a method of metalworking that you are selling as superior, to attract business. Well good on you for creating a demand and selling your services. For sure. But I think your head is a little in the clouds for looking down on using lead to smooth body panels. Maybe it is spot welded seam design that you think is inferior. Maybe because they are lapped panels, you think it will attract rust, or it is the easy way out to do body work. I will say, many OEMs build cars with lapped panels and they last for decades. I think you have built a tightly constructed fortress of what you consider good construction and good workmanship. That is fine. But you are missing out on more efficient and potentially better ways to do things. Life is not you against the world with a hard line way of interacting with it. It makes you tired and when you old, you look back on a life spend year upon year, with your energy spend defending the castle you have built. Lead and spot welds are not the enemy here. Don't be so harsh on them. ---Doozer
@cornfieldcustoms9 ай бұрын
@@kooldoozer just move on dude. You still just dont get it. You are comparing apples to peanuts. I could care less how the rest of the world does it. I have my standards that i stick to. Dont like it or think i should do it different? Good for you, that opinion doesnt effect my life or the way i do things. Oem vs Coach built is different worlds. I guess this is what i get for “ Suffering fools gladly “
@ExSheriffFattyBoySkinnyArms9 ай бұрын
Great channel and amazing skills but you talk too much. Let the work do your talking for you
@cornfieldcustoms9 ай бұрын
Thanks for watching and the feedback. sorry that i feel that there is a need to explain exactly what I am doing and thinking while I doing it to teach viewers. I have plenty of other videos were I dont talk at all, make sure to check them out.
@SheetMetalShaping9 ай бұрын
Another great video. Highly detailed and real world experience. Watched end to end. A+
@cornfieldcustoms9 ай бұрын
Thanks man. Glad a few people are making it to the end