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Finding and Replacing Blown Motor Controller Mosfets

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Grin Technologies

Grin Technologies

Күн бұрын

In this video Phil illustrates the process he uses at Grin for identifying and replacing shorted mosfets in an ebike motor controller.
Mosfet usually fail when they have to deal with sustained high amperage that generates more heat than they can dissipate. They can also fail from exposure to excessive voltages on the wrong pins or electrostatic discharge.
A well engineered controller will use temperature sensors to limit the current through a mosfet if as it overheats to prevent a catastrophic failure in use, but many systems don't have this intrinsic protection and instead on the motor and bike parameters to generally not overstress the component in normal use. As a result, it's not uncommon for people who push their ebike systems to the limit to find themselves dealing with mosfet repairs in the process.
When they fail it is almost always in a short circuit. On a bike with a direct drive hub motor this results in a heavy cogging and chugging whenever the wheel is turned.
Fortunately a repair is often possible as Phil shows. If it is only one mosfet that is blown, the odds are good that a mosfet replacement alone will fix things. But if both the high and low side mosfets of a motor phase our blown, then that usually indicates damage that has also propagated down to the mosfet drivers and other components, and the odds are lower that a mosfet replacement alone will fix the controller.
There is more ebike troubleshooting information available here
www.ebikes.ca/l...

Пікірлер: 372
@siaseeds8950
@siaseeds8950 4 жыл бұрын
Dude. We need more humans like this gentleman on this earth. I have a Blix Vika+ that failed on me and I called the manufacturer. Talking to them was about as useful as talking to a sack of potatoes. This dude knows exactly what he is talking about.
@ncm805
@ncm805 3 жыл бұрын
Thank you for the video! Helped me find and switch out a bad mosfet that went bad after a month. FWIW the replacement part for mine was IRFB 3607. Mine also was a negative mosfet but different location than in the video. Moving the mosfet back and forth until it broke off made it a lot easier to hold one leg with pliers and then heat it on the back side until it could pull out. Cleaned out the hole with Chem-wik, right stuff for the job, and in with the replacement. I was able to isolate the correct phase wire by disconnecting each phase wire in turn while rolling the bike backwards. Once the correct phase wire was disconnected, bike rolled backwards easily. Prior to that rolling backwards required more effort indicating a problem (as well as an E9 error code) Bravo - Thank you for your instructions!
@Cyberbikesau
@Cyberbikesau 3 жыл бұрын
Great repair guide. Justin and the team from Grin Tech are the best in the industry!
@81formann
@81formann Жыл бұрын
If possible, its often easier to cut the legs and remove one leg at a time. Might not save everyone a lot of time in cases like this, but its safer and easier for those unskilled or working with less than ideal tools. A weak 15W soldering iron or an oxidized tip might end up taking too long, and before you know it the traces just come right off the board. Nice video. Blown FETs is a common problem and fixing it is something most will be able to handle. Especially if they have some soldering before.
@goodvibes0101
@goodvibes0101 10 ай бұрын
Oh yeah I have just come across GRIN channel and viewed a few of the content all worth the time so subscribed to validate my appreciation 👏
@jeffreymorrison2208
@jeffreymorrison2208 5 жыл бұрын
good video, the diagnostics in the beginning were helpful. I would recommend replacing the heat sink compound or at least mentioning it as this is very important in an electrically isolated heat sink. also, the wattage of your gun is important with mosfets as a lot of heat is sucked away by the large traces and the center leg. probably would have fallen out if your gun was hotter. :)
@abood533
@abood533 5 жыл бұрын
Many thanks for the nice video. The way you described the symptoms at the beginning is perfect. Now I can fix my bike thanks to you
@donl1411
@donl1411 Жыл бұрын
Awesome video, didn't realize these could be opened up. Tried on my Aventon, got the end covers off but its sealed in a clear,flexible material.
@GrinTechnologies
@GrinTechnologies Жыл бұрын
Some controllers are potted which makes things like mosfet repair a lot more challenging. But first you should confirm if you do actually have a blown mosfet, using the technique in this video or just by plugging it into a motor and spinning the motor with no power applied to see if there is heavy chugging resistance that goes away when the controller is unplugged.
@donl1411
@donl1411 Жыл бұрын
On my Aventon the mosfets are ok but the speed is not displayed on the unit & I'm getting am E30 error. Spoke to Aventon & they thought the controller is bad so I thought I'd open it up to see if it was something obvious.
@antoineboutier8837
@antoineboutier8837 2 жыл бұрын
This might be the problem I have with Urban Drivestyle bike. Extremely helpful video.
@maukaman
@maukaman 3 жыл бұрын
Super helpful video! Lots of good information for working with mosfet controllers in general. Thanks!
@sidsnot7850
@sidsnot7850 4 жыл бұрын
Excellent educational video but would have liked to see the heatsink compound replaced.
@kevmatt8450
@kevmatt8450 2 жыл бұрын
Why are all of these videos from over 2 years ago when these scooters are more popular now than ever?
@Matanumi
@Matanumi 6 ай бұрын
Because thats when these all came out
@46B3x2you
@46B3x2you 4 жыл бұрын
thank you so much. Good Job. You just made a horrific challenge into a simple fix.
@bspalteh
@bspalteh 5 жыл бұрын
Thanks for putting these videos together, very useful!
@lenkasendecka183
@lenkasendecka183 Жыл бұрын
Great video. I have the same controller as in the video and my motor just shudders and then stops when powered up. I get about 5 kohm's between battery -ve and 2 of the phase wires but only 1.8 kohm on the 3rd phase wire. Is this too low and could one of the mosfets be my problem? Resistance builds as expected on all 3 pahses against battery +ve. I've checked hall sensors and windings on motor itself and they are all good. Thanks for any help.
@odoohub5010
@odoohub5010 Жыл бұрын
What causes the mosfet to fail? is a lesser amp controller more likely to fail than a bigger ah controller?
@sausagefingers714
@sausagefingers714 5 жыл бұрын
i just taken a reading on all 6 of my mosfets.. 2-6 all have a climbing voltage reading. but number 1 has a voltage spike on first contact and then begins to fall? is this the problem im having? when the system is live, its feeding 5v to all phases at the same time.. even when i apply the throttle, the voltage on all phases just sags to 0.3v and the motor makes a tiny humming sound.
@hjeffwallace
@hjeffwallace 2 жыл бұрын
I’ve only built 2 ebikes, but have already replaced 2 controllers. Now I’ll see if I can fix them!
@goodvibes0101
@goodvibes0101 10 ай бұрын
Nice instructional content good job but I always reapply heat sink compound to new component 👍
@roncooke2188
@roncooke2188 2 жыл бұрын
Thank you
@heinzrhizo6652
@heinzrhizo6652 Жыл бұрын
hello, if I give full throttle (freewheel) or put a little load on the engine, everything turns off. When I then disconnect the battery, I measure 32v on the controller side which then slowly drops. And reconnecting the battery (note a spark at the battery contact), I can start up again. could it be that my battery is too small 36v for 11max20A controller 36v direct drive motor. thank you.
@GrinTechnologies
@GrinTechnologies Жыл бұрын
Sounds like a tripped BMS. 32V is quite flat for a 36V nominal battery pack so you might want to try charging the battery first.
@thesmuler5627
@thesmuler5627 11 ай бұрын
I’m my case the solder actually melted and shorter the source/drain trace. So also look for melted solder sometimes mosfet can handled load but not the solder board. I packed that thing with solder to allow more current
@RoySATX
@RoySATX 2 жыл бұрын
Pretty good. I'd have applied new thermal paste, at least to the replaced MOSFET, and cleaned the flux off the board, both would add life to the controller which is, after all, the point of this exercise. Maybe you did, but you didn't mention or show either before stating it was finished and closing it back up.
@GrinTechnologies
@GrinTechnologies 2 жыл бұрын
Yeah the best thing is actually to replace the kapton tape strip with an ACTUAL thermal isolating pad that has much better thermal conductivity. The cleaning of flux residue doesn't have any consequences one way or another.
@dgb5820
@dgb5820 2 жыл бұрын
Outstanding easy to understand video
@edwarddeal6948
@edwarddeal6948 5 жыл бұрын
Awesome video. I'm learning more and more about these ebikes. I'd rather fix my own bike rather than pay someone esle to do it . And sometimes you gotta draw a line between what to fix and what to just replace
@GrinTechnologies
@GrinTechnologies 5 жыл бұрын
Controller mosfet replacement can wind up on either side of that line. Very few if any businesses would find it worth attempting these kinds of controller repairs since there is no guarantee of success and they need to pay staff and technicians regardless. But if it's your own motor controller that's blown, then you don't have much to loose from trying and that's what we want to encourage!
@46B3x2you
@46B3x2you 4 жыл бұрын
@@GrinTechnologies True to a company that holds true to providing reliable customer service. Nice!
@eddiebuckelew
@eddiebuckelew 4 жыл бұрын
Thanks for this. Helped me diagnose a bad mosfet in my daughter's hoverboard. Unfortunately, I'm unable to identify the mosfet, so I can't get a suitable replacement. Either way, now I know what the problem is!
@thekillerdog5228
@thekillerdog5228 Жыл бұрын
Now you can show her this comment as a memory! 🎉
@sdiburro1
@sdiburro1 Жыл бұрын
I have a swagtron envy bike I think the motor is only 200 watts it has a small motor controller in it. I was having problems with it when I got a 14 amp battery at 36 volts that battery that came with it was only a 4.4 amp battery at 36 volts mine keeps cutting off the power and the display malfunctioning going crazy then I noticed the controller was getting hot is it because the battery has more amps in it how will I lower the amperage do you think I might need a new motor controller
@cliffwisser9077
@cliffwisser9077 3 жыл бұрын
Thanks Phil for the video. I have identified several blown Mosfets after seeing your video. I have a chinese controller with 12 Mosfets. No markings to identify them. Can you tell me what Mosfets I need, and where to get them? I have a 48V, 26amp controller.
@kevmatt8450
@kevmatt8450 2 жыл бұрын
good luck
@gigicontra2447
@gigicontra2447 2 жыл бұрын
hi,i have a problem with my ebike,battery is draining fast around 10miles range also when i put the battery on the bike it makes sparks at the connectors,i replaced the battery pack with a new one but still doesnt go more than 10miles ,im thinking it has a short but how can i test it
@34Merlin
@34Merlin 4 жыл бұрын
Thanks so much this helps I have two go out on me and the comment on the movement of the tires helped that is what caused my issue
@TeamHeapMI
@TeamHeapMI 4 жыл бұрын
Exactly! Every time I searched what the problem was nothing could give me anything related to my issue
@theebikeguy3852
@theebikeguy3852 2 жыл бұрын
Not sure if you will even respond but. I ran a test on the controller with a ebikes tester it showed all ok when I use my Ohm meater Ground prong to controller to 3 phase (green 9.07) (yellow 9.06) (blue 9.04) neg prob to positive controller the 3 phase wires all read 00.0 bad Controller??
@trevorjames5493
@trevorjames5493 Жыл бұрын
When I do continuity from positive to decide which ones are positive and negative I get continuity on all 12 mosfets to battery positive and none beeps on the negative, what's that indicate?
@kimroyful
@kimroyful 20 күн бұрын
My scooter have 12.6v but no power could this be the problem with it ?
@Ghost-ri7bg
@Ghost-ri7bg Жыл бұрын
hello guys im having an issue find the same controller was thinking to try fix it or can i use another one and put the right conectors and how do i trace wires if there diffrent colours?
@nemracfiftyto6206
@nemracfiftyto6206 3 жыл бұрын
My e bike mobility scooter has no brake lights and no reverse, could a bad controller be the cause.?
@stacycollinsworth2092
@stacycollinsworth2092 3 жыл бұрын
How can I find out what kind of electric scooter I have would it not be in marked on the scooter or the blame it all
@ideafromkurdistan5257
@ideafromkurdistan5257 2 жыл бұрын
Good mr. please my throttel not run maybe lost mosfet or short ?
@abood533
@abood533 5 жыл бұрын
I have a question about the replacemnet Mosfet. Should it be exactly matching the old. Or I can use something with in range? I have 6 mosfet controller 32V, 250W controller. Can I use 49A 55V Mosfet?
@GrinTechnologies
@GrinTechnologies 5 жыл бұрын
In general it's a good idea to try and match or do better for the Rds ON resistance, and also the total gate charge or gate capacitance. Both or these specs are well documented in the datasheet for any given mosfet model. What you don't want to base in on is nominal amperage. Saying 49A doesn't mean anything really since the current handling depends massively on the extent of heatsinking, you want to look at the fet's actual electrical characterization.
@AndreLuiz-ip3fh
@AndreLuiz-ip3fh 5 жыл бұрын
Isn't better to change all the 6 Mosfet? Even using an higher current model?
@YouCantNow
@YouCantNow 11 ай бұрын
Hello I have a controller but k1 and k2 to increase speed not working, when is the problem
@user-nk5xi6lj6f
@user-nk5xi6lj6f Жыл бұрын
I've got same issue, I've established the issue is on yellow phase however my multimeter is ancient and has no beep noises... what should I be looking for on screen in terms of finding the offending mosfet? There are 5 per phase on my controller
@jesp999
@jesp999 3 жыл бұрын
Im trying to diagnose my nanobot d4+ 2.0 scooter. This problem does not happen in the cold morning on my first ride but happens in middle of day when it is warmer. Im in NM. What happens is both motors cut out when I'm in dual mode and when i go full throttle, and also sometimes when i try to just accelerate quickly. when it cuts out i does not come back alive by simply backing off a little on the throttle but i have to totally go back to 0 or no throttle and then the motors start if i re-engage the throttle more gently incrementing the speed. It does not happen in single mode when in just rear hub drive. When in single mode i can press the throttle fully and as quickly as I like. If I think of the thumb throttle as a clock that goes clockwise from 12 to 6. it is at the 5 when the motors cut out. It also happens if i got from 12 to 3 very very quickly. I'm pretty techy and i can replace of fix most anything but I like to diagnose first. I did have an extra thumb throttle speed controller so i did decide to replace that (because a year ago i brew out its usb power port when making a dual charger for a camera i have) but changing that speed controller had no change in the symptoms. Do you think there is a short somewhere in the system on full power or is it a hall sensor. Is it overheating and the bms cutting out? There are two controllers in the scooter with a communication wire between them, could one of the controllers be off. Both motors shut off when this happens. What tests should i run to see where the problem is? I have opened up the scooter before because I silicone sealed everything to protect from water. but actually moved to NM where there is little rain and I do not ride it in mud or water anyway. Any help appreciated.
@slugger5358
@slugger5358 Жыл бұрын
Does anyone know where i can purchase the controller? I have a model # ST027A-ST890-800A The capacitor blew up and damaged the circuit board.
@urbanpuma9136
@urbanpuma9136 Жыл бұрын
Fantastic! Very helpful. Do you have a video for checking 5v regulator transistor in the controller?
@molifehacks5258
@molifehacks5258 2 жыл бұрын
Question... I shorted out my controller by touching the positive and negative wires together on the controller. I opened it up and there is a black burn spot next to the positive and negative area inside the controller. Now my controller no longer works. What could be problem? Thank you
@molifehacks5258
@molifehacks5258 2 жыл бұрын
@@jb9072 controller was not connected to the battery.
@doni20091
@doni20091 5 жыл бұрын
Boa tarde Amigo .super legal .parabéns por compartilha seus conhecimentos. Vou ver todos os seus vídeos valeu td de Bom..
@marcumkelly2321
@marcumkelly2321 2 жыл бұрын
great video help me sort my problem out the best .
@billyjenkins3015
@billyjenkins3015 2 жыл бұрын
I have a 48v Brushless Razor mx650. My problem is the motor only runs when you rotate the drive gear to a certain point. Do you think I might have a bad mosfet in my controller?
@pietypereira8239
@pietypereira8239 4 жыл бұрын
The pedal assist wiring shows positive +5V and signal wire + 4.6V. Please any help. What can I replace? The throttle works fine. Except the pedal assist not working. Please advice.
@mypower7853
@mypower7853 3 жыл бұрын
Sir i m not getting the same mosfet G067N07 n-channel what should i do
@globalwarming5050
@globalwarming5050 3 жыл бұрын
how to tell if a mosfet is bad for a treadmill? will the same apply if the treadmill motor is showing resistance if you spin the belt by hand?
@douwesteen
@douwesteen Жыл бұрын
Thank brother you saved me!!
@pietypereira8239
@pietypereira8239 4 жыл бұрын
Thank you for the great video. It was a big help.
@armenvegas
@armenvegas 2 жыл бұрын
How about no power on a sabvoton controller? Worked for ever and now no power. Switch wire when touched to positive battery line, minisparks but it doesn't kick sabvoton on anymore. Any where I should look first?
@GrinTechnologies
@GrinTechnologies 2 жыл бұрын
Probably not the mosfets which is what this video is about. Putting V+ accidentally on your control signals can wreck all kinds of havoc on the logic board so you should probably be looking at where you can buy a replacement unfortunately.
@spacefightertzz
@spacefightertzz Жыл бұрын
That speed controller looks like it has good solder lines across the board. I and wondering how can I mod a speed controller to have a good line like that. I have a Kugoo Kirin G3 electric kick scooter. And 2 speed controllers failed on me. There are burn marks at a couple mosfet solder joints. And it looks like the trace on the PCB along the mosfets is what burnt apart to a no connection.
@GrinTechnologies
@GrinTechnologies Жыл бұрын
Yes the stock traces are often quite underspec'd for required phase current. You can easily beef them up with a piece of straight copper wire soldered on top of the trace.
@Bergwacht
@Bergwacht 3 жыл бұрын
my battery cable fell of so the kers burned anything on my controller. sadly i dont think that replacing mosfets will help if the esc just does nothing anymore, even the scooter doesnt turn on anymore. I have a functioning replacement controller but it's from a german 20 kmh m365 clone, and just the tail light flashes ... so i have to replayce broken parts but what for parts?
@steventaylor6364
@steventaylor6364 2 жыл бұрын
Hi, are all the mosfets the in the controller the same? or are there 3 negs and 3 pos? I have an ebike controller with 1 mosfet blown and all mosfets have same number on them, I cannot find these to replace, the number is ZJ7080. The controller is for a 48v 250w bike, controller says 15amp max current.
@GrinTechnologies
@GrinTechnologies 2 жыл бұрын
There are 3 high side mosfets, and 3 low side mosfets, but usually they use the same part number for both. Most likely you what we would consider a pretty crappy mosfet in a low current controller like that, typically 8-10 mOhm of on resistance.
@832738
@832738 11 ай бұрын
was going crazy trying to diagnose my scooter it was throttling weird i think the controller was damaged. when at full throttle it would make the motor jerky and loud and very slow. guess it wasn't the haul wires after all
@roncooke2188
@roncooke2188 2 жыл бұрын
Nice video interesting, just replacing a faulty mosfet, don’t know what solder they used but quite a job trying to melt the solder with very hot iron
@GrinTechnologies
@GrinTechnologies 2 жыл бұрын
Most controllers are made to be RoHS compliant for the CE sticker and so are using lead free solder, which yes is a PITA to melt and work with. Use flux and use the hottest iron setting with the largest tip. When you resolder on new mosfets you can use the much easier to work with lead/tin stuff.
@DallasAya
@DallasAya 5 жыл бұрын
Cool video, I think you may consider wearing a bicycle helmet with alien blinking strobes for theatrical effect
@trevorjames5493
@trevorjames5493 Жыл бұрын
Hey thanks for the video it helped me do some troubleshooting just had a question for you so if I'm getting continuity from battery positive to two out of the three phase wires, and continuity from battery negative to the third phase wire, does that mean all 12 of the mosfets are bad? I'm also getting continuity from the positive battery connector on the board to the battery negative on the extension cable for my battery. So let's say I changed all 12 mosfets would that fix the problem or would I have to find what the problem was in the first place before I change them because they might get shorted again? It looks like some of the mosfets actually have a crack in their leg maybe they're not fully connected on the one leg there's three legs on each and about 6 out of 12 them look like they have cracks in the solder but no signs of burning or anything and the rest of the board looks okay except for one capacitor that is not swollen but it looks like it's caving in a little tiny bit. When capacitors go bad is it possible for them to cave in instead of pop up swollen? Thank you in advance for your time!!!
@johndoe-sz4iq
@johndoe-sz4iq 2 ай бұрын
A Pro Great Video Thank You!!!
@johnykool59
@johnykool59 Жыл бұрын
Hi My grandsons xiaomi has stopped working dead. The video you made has been a great help as its the first time working on these. The connector to the motor has melted so I presumed there's a short in the wiring or motor. Could you please confirm i am on the right track with that. Thank you.
@GrinTechnologies
@GrinTechnologies Жыл бұрын
Usually a melted connector is not the result of a short anywhere but simply the result of too much current through the connector for too long. First try just bypassing the connector and hooking up the wires directly to each other to see if it otherwise still works fine, odds are good that it will.
@christothegreat1
@christothegreat1 2 жыл бұрын
What if any is the risk to replace only the 2 blown mosfets out of 6, with ones that are quite close in values V, A, Rdson?
@manuelcardoso8045
@manuelcardoso8045 Жыл бұрын
Thank you for this video. After seen this video, I’ve found that is my problem. MOSFET. But they are 24 . It is a little bit hard for me to fix this. Can you do for me?
@GrinTechnologies
@GrinTechnologies Жыл бұрын
Nope. If doing it yourself is outside of your skill set or comfort zone then we'd recommend you get a replacement motor controller form the company who sold you the system in the first place.
@dr.moustafaibrahim6810
@dr.moustafaibrahim6810 2 жыл бұрын
Thank You for the video
@GrinTechnologies
@GrinTechnologies 2 жыл бұрын
You're welcome
@roncooke2188
@roncooke2188 2 жыл бұрын
Hi Would you know of a replacement for these mosfets AB431A M317
@jcreedy20
@jcreedy20 Жыл бұрын
Could have just unscrewed the heat sync and snipped the mosfet legs and pulled them individually. If youve got a nice chunky head on your soldering iron then its easy enough to pull it as a whole chunk. I liked the diagnostic method you used for finding the bad fet.
@lukewalker1051
@lukewalker1051 2 жыл бұрын
Nicely explained. Many thanks! PS. I own some Grin products. Great, innovative company.
@GrinTechnologies
@GrinTechnologies 2 жыл бұрын
Thanks Luke! Glad you found the video useful!
@roncooke2188
@roncooke2188 4 жыл бұрын
I have an ebike just come in been standing in his shed 6 months, has no light on display, battery is good fully charged all wiring and connections are controller connections all good bike is only 18 months old , any pointers please ??? could be controller but all looks new condition
@viynmobility3121
@viynmobility3121 2 жыл бұрын
My controller has two wires each for the brakes(the brakes are on when i short the wires of one brake) and i want to use one of the brake's wires with relay to control with arduino is this possible ? If not what should i use?
@neenyohpastoral1951
@neenyohpastoral1951 2 жыл бұрын
Have an issue with my controller, once you twist the throttle then let go, the hub motor does not stop running, cruise wire is not connected nor enabled. Any diagnosis on this scenario?
@GrinTechnologies
@GrinTechnologies 2 жыл бұрын
We don't do tech support on KZfaq. Could be a throttle issue and a simple swap out... if it's our system please contact our warranty department.
@al-ayoungentstailorfasalia651
@al-ayoungentstailorfasalia651 2 жыл бұрын
Very nice work
@thekillerdog5228
@thekillerdog5228 Жыл бұрын
You know what i never ask for help but... please does anyone have any ideas! I have a scooter i purchased $100 secondhand broken! Its a replica of the s11 leqismart, i got a new battery and the controller flashes red slowish speed, when the power button is pressed. Upon release nothing! No display no deeps nothing! If i hold the pwrbttn it keeps flashing aslong as i hold it😅
@rickc2222
@rickc2222 3 жыл бұрын
Thank you so much for this. I'd love to see more on electronic repairs - i have a couple chargers that need diagnosing/repair.
@GrinTechnologies
@GrinTechnologies 3 жыл бұрын
Chargers are trickier if there is an actual component failure, but we've seen quite a few fail from fatigue cracks in the PCB traces where heavy components (capacitors, transformers) were soldered but not held down with a glue or vibration absorbing compound. When people carry the charger with them on their ebike, it's exposed to a lot of vibration.
@rickc2222
@rickc2222 3 жыл бұрын
@@GrinTechnologies Ah, so sometimes just re-soldering all the joints might fix?
@manFromPeterborough
@manFromPeterborough 2 жыл бұрын
@@GrinTechnologies SMPS supplies can be PITA to fix, I once blew a VCR up when my DMM probe accidently touched the drain lead on the chopper FET, after that replacements FETs got destroyed, the TV tech told me the oscillator wasn't switching in/out, I ended up junking that VCR (NEC VN65) Daewoo rebadge
@roamingeyesvision
@roamingeyesvision 3 жыл бұрын
What will be the result if I replace 85v 150A mosfet ( k150e09ne- 18 nos) & 63v caps with 100v 200a (SSF1006 mosfet) & 100v Caps. Controller is 48v 45a...
@tomassimaro6795
@tomassimaro6795 3 жыл бұрын
Helped me a lot, thanks!
@tikshow87
@tikshow87 4 жыл бұрын
What if I changed the mosfet but the motor rattles like hell? Everything seems okay expect that noise.
@GrinTechnologies
@GrinTechnologies 4 жыл бұрын
Then assuming that your hall/phase poinout is correct, it would most likely mean that something is damaged on the gate driver circuitry associated with the failed mosfet, which can be a lot trickier to repair since then you are doing SMT rework and have to reverse engineer more of the PCB to try and identify what needs replacing.
@stephen8385
@stephen8385 4 жыл бұрын
i have a minimotors controller shorted because the accessories wire positive and negative touching, i tried replace the fuse but lcd only turn on for split second, motor also a bit weird when spinning by hand, but if i unplug the yellow wire motor turn smooth by hand. any idea how to fix it?
@killack4944
@killack4944 3 жыл бұрын
Hi, I have a question to ask. Today I was going to charge the battery of my 72v 40amp 8000w and once I plugged it it short circuited, are you able to tell me what is gone? So I turn on the scooter and the volt meter on the scooter is going down really really fast? Can you help me? Thank you Sir
@stevemcgowan3017
@stevemcgowan3017 5 жыл бұрын
its the yellow phase wire on power resistance test thats zero reading on negative test it starts off zero then slowly builds up to the other phase readings or up to 5kohms.i have my old 48v controller will try that soon im just waiting for some jst sm connectors to connect hall sensor back up .steve in uk
@pcfastonroad6104
@pcfastonroad6104 6 ай бұрын
Hello maybe you can help me I have a problem on the headlight of my e-bike: it is always on but weak, when I turn off my bike, the light is a little bit stronger but still very weak, it is impossible to turn off the light unless I remove the battery. When I put the battery back, the light is again always on and weak. Is it a problem from the headlight or from the controller ? My bike is a Lankeleisi X2000+ Any help is very welcome, thank you in advance.
@GrinTechnologies
@GrinTechnologies 6 ай бұрын
You are best to get support from the store who sold you the ebike. They should know the internal wiring and have access to necessary replacement parts
@stonecoldkill40stinecoldki54
@stonecoldkill40stinecoldki54 4 жыл бұрын
Great video I appreciate brother!
@robert71457
@robert71457 3 жыл бұрын
Good stuff maynard!😁
@birdmantweettweet6280
@birdmantweettweet6280 2 жыл бұрын
Thank you.
@mscir
@mscir 2 жыл бұрын
Great video, thanks. Is there a procedure for the Baserunner Baserunner_Z9 ?
@armenvegas
@armenvegas 4 жыл бұрын
Great video. My controller/motor on my kart struggles to get up to 10mph, but runs perfect after that up to 30mph. Have you ever had that type of situation? Thanks
@atdit
@atdit 4 жыл бұрын
Is it sensorless?
@armenvegas
@armenvegas 4 жыл бұрын
@@atdit no its sensored, I dont know if magnets are chipped, or controller mosfits are bad. I dont want to open and ruin while it some what works
@pauloa.7609
@pauloa.7609 3 жыл бұрын
@@armenvegas any solution for this problem?
@armenvegas
@armenvegas 3 жыл бұрын
@@pauloa.7609 yes I was using a sinusoidal controller as opposed to the cheap controllers that come with these cheap motors.
@hawaiirealtorandrewellis4701
@hawaiirealtorandrewellis4701 3 жыл бұрын
Somehow I managed to Burn out 2 new controllers when just hooking up to the battery. I get no readings back when testing positive side, only negative side readings. And when putting the leads on both Positive direct to Negative I get nothing. Ever heard of this? New 60v battery is putting out the right current. Controller is supposed to handle up to 72v and 45amps 2000-3000 watt motor. Briefly worked but after unplugging and plugging battery to controller a few times with a decent spark at connector it fried the first one so I tried the second controller thinking it was a fluke and same thing. Ugh! Any thoughts? Hate to see this happen again. I'm going to get a spark resistor for the next one but sounds like that likely isn't the problem? Thank you
@bionicblitz171
@bionicblitz171 4 жыл бұрын
shorted yellow phase of sabvoton to positive. replaced fets but the power light wont even come on... help? will pay for a working soloution
@stevemcgowan3017
@stevemcgowan3017 5 жыл бұрын
hi i tested my controller in resistance mode like your tests and one reading is zero on red power side does that mean mosfet blown?controller not that old from alixpress 48v 1500watt on a 1000watt hub motor and 54v 18650 samsung.had throttle problem before so bought this new controller and throttle kit.lcd display lights up ok had last ride and motor died and seemed to run rough the wheel with motor in.ride before that was intermittment power.
@evanzino1972
@evanzino1972 Жыл бұрын
Scooter ControlleI apologize, I have an error on the accelerator, the computer no longer works. an exclamation mark appears on the display. what is it about?rs
@loganmitchell6660
@loganmitchell6660 3 жыл бұрын
I need a new motor controler. Where do i get 1
@rickylakemusic
@rickylakemusic 2 жыл бұрын
Does anyone know why my 1000 watt 48 volt front hub keeps going into reverse? It'll spin properly for a bit then inexplicably reverse. PI cannot figger it out.
@GrinTechnologies
@GrinTechnologies 2 жыл бұрын
Likely an intermittent signal on the fwd/rev input of the controller. Could be from water ingress messing with the digital input signals, or from stray stands of copper around the connector.
@firstcutvideos3111
@firstcutvideos3111 2 жыл бұрын
Any link to where I can buy these Controller Mosfets
@MKxSylOiZ
@MKxSylOiZ 3 жыл бұрын
Thanks for this great guide, the biggest problem to find the right china mosfet, in my case it is a brainpower control. DC52V (the scooter is a Speedway 4 clone + no dualtron 1x800w motor) the mosfets(to 220) have the designation: K M ..9Y ....... 19x 2452 ..... L12 .... K3475N .. Unfortunately I could not find a data sheet to find comparable replacement mosfets. does someone have a tip?
@flow0125
@flow0125 4 жыл бұрын
Hi I have an electric scooter I connected it to the battery indicator and it made me short-circuit the whole indicator works the lights the brake lights the horn everything except the engine you think it is
@Mr.Whites_Forex
@Mr.Whites_Forex Жыл бұрын
great vid
@chrischris8399
@chrischris8399 2 жыл бұрын
mine is shorting from possitve to yellow phase cable is the the same prossess only this time swap poss mosfet?
@GrinTechnologies
@GrinTechnologies 2 жыл бұрын
Exactly. That's a blown high side mosfet, but the replacement procedure and the replacement mosfets are identical whether they are on the high side or low side.
@antorchabikes
@antorchabikes 4 жыл бұрын
Hi, excelent video thanks a lot. i have a question. i have a controller that PAS works fine but throttle doesn't. i already tested throttle in another system and works fine. also made this test (fase and + or -) and it is working fine. do you know what more test can i do to the controller?
@46B3x2you
@46B3x2you 4 жыл бұрын
There may be two blue wires that connect together and cause the controller to limit your speed to 20 miles an hour. If you disconnect those two blue wires. You will be able to override the 20 mile per hour limit.
@harryhughes5868
@harryhughes5868 3 жыл бұрын
Hi my girlfriend has an old bateribike which stopped working. we have tried a new battery , no goog we think it is the controler, ? any help would be good. Harry
@antorchabikes
@antorchabikes 3 жыл бұрын
@@harryhughes5868 hi it could be several issues. i teach in my channel how to try step by step, sorry it is in spanish! kzfaq.info/get/bejne/Y5OJlqSEyrLafnU.html
@YouCantNow
@YouCantNow Жыл бұрын
Hello Can i repair signal when it not working 0v
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