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Harley Sportster Iron Head, The dreaded RELEASE WORM LEVER, Adjusting the clutch release rod.

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Mags & Tillotson

Mags & Tillotson

Күн бұрын

When your 1954 to 1970 Harley Sportster Iron Head clutch cable keeps falling out of the Release worm lever... A bad and weak design for sure!
Also, adjusting the clutch Release rod.

Пікірлер: 19
@joehovanec1985
@joehovanec1985 3 ай бұрын
There is a guy in Florida that brazed additional sheet metal to each side of the sheet metal. He doubled up the strength of the part. He did the same to the Bendix starter actuator. It is also sheet metal and bends easily. I did the same on my 1972 Sportster.
@johnranallo424
@johnranallo424 3 ай бұрын
Looking forward to your improved piece.
@Michael-st1hl
@Michael-st1hl 3 ай бұрын
Thank you John, I have a few ideas in mind that the average guy can do in his garage with no expense. I am a retired machinist and if I still had access to the machine shop I would simply design and manufacture my own part that would last and be reliable. But maybe coming up with something simple and effective that anyone can do is the better approach as to help others, as opposed to machining an expensive part for them to buy. Summer is always busy for me, so hopefully this coming winter I will put a solid fix out there for everyone to consider. Thank you John, nice to read your comments as always.
@christopherross6721
@christopherross6721 2 ай бұрын
I can't believe I just found your channel. Keep up the great work :)
@Michael-st1hl
@Michael-st1hl 2 ай бұрын
Thank you very much, I really appreciate you reaching out to me. I started this channel to reach out to other people who love vintage motorcycles and newer models as well to share information back and forth with each other. I’m really happy to hear you found my channel and I hope you find something that is of value and interest to you. I definitely hope you subscribe and follow along with your comments and ideas sharing your knowledge. Again, thank you for reaching out, i appreciate the positive feedback. Take care my friend.
@Jamestfarrell
@Jamestfarrell 2 ай бұрын
You're right about the problem dating back to 1954. The same problem occurred on my KH of that year (the first of the 55 cu inch flathead) in 1972. made it back to Berkeley by some miracle running 3 or 4 red lights.
@Michael-st1hl
@Michael-st1hl 2 ай бұрын
In my case the cable jumped out while i was just about to leave the house. In your case you had to think fast and on the fly! I am definitely going to come up with a fix for this problem when I get time, especially since I ride a lot of open back roads in the middle of nowhere! I really appreciate your comment on this topic, take care!
@Jamestfarrell
@Jamestfarrell 2 ай бұрын
@@Michael-st1hl Maybe a machined design you could patent? Machining has progressed a LOT since the mid-50s!
@Michael-st1hl
@Michael-st1hl 2 ай бұрын
@@Jamestfarrell Actually I am a retired professional machinist and have mechanical engineering experience as well. Basically I started this channel to connect and share knowledge with people and share my passion for vintage motorcycles. I already thought of a better design and fix for this weak design Harley Davidson stayed with for almost two decades! I simply wanted to come up with a better and stronger solution that I can share with everyone. When I get the time I will make a video featuring my own ideas and solutions to this problem. I really appreciate you reaching out and your feedback on this topic. Take care!
@Michael-st1hl
@Michael-st1hl 3 ай бұрын
I have already seen that approach, however the front open claw area is not my idea of a sound design. I have been thinking of coming up with something more sturdy that the average guy can do in his garage. There is always more than one way to skin a cat and necessity is always the mother of invention I guess! When I get time I plan on putting my ideas into practice. Right now I want to ride as much as possible with this beautiful weather! Take care Joe.
@edZILLA64
@edZILLA64 3 ай бұрын
Good job!
@Michael-st1hl
@Michael-st1hl 3 ай бұрын
Thanks Big Ed, always something going on with these old bikes, if it’s not one thing it’s another! At least it provides content to share! Waiting to see your updates as well. I hope you have at least one of those sleds rolling down there! Be well my friend!
@crapster
@crapster 2 ай бұрын
I had the same thing happen to me on my '68 Sportster. That part is way too flimsy for the heavy clutch springs, they should be made from stainless. They would last forever.
@Michael-st1hl
@Michael-st1hl 2 ай бұрын
I am currently thinking of a better and much stronger version of this part. I just have to put it to the test and will make a video of it soon. Let me know what you think when my video comes out. Take care!
@DG-hb8rh
@DG-hb8rh 3 ай бұрын
Yup, Had that happen on my 61ch, I wrapped some wire to it. doesn't seem to have harmed anything? Please let us know of your remedy re design, I've also had the clutch release rod punch through my clutch release disc a couple of times i ended up having a welder put a spot on every one i put on , new or used . Seems to have helped me ? Maybe in my case the Barnett heavy duty springs and extra plate k clutch makes a hard pull , don't know if that contributed to my experience? Thank you take care . Love them sportsters !!
@Michael-st1hl
@Michael-st1hl 3 ай бұрын
Thank you for sharing your experience and thoughts pertaining to this topic. I never had the release rod punch through my clutch release disk before! Yes, it makes sense that the heavier spring pressure would contribute to that problem. To be honest, the stock clutch springs always worked fine for my application in ordinary street use as long as they are in spec length if I remember correctly 2 5/8 long free length. I definitely want to come up with a better more solid solution for the worm lever situation and I have a few ideas. I am a professional retired machinist and would have no problem designing and machining a new part from scratch. However since I no longer have access to my machine shop I want to come up with a solution that the average guy can do in his garage for a nice solid cheap fix that can benefit others. I really appreciate you commenting and sharing your own experiences because it’s people like you is why I started this channel in the first place so we can learn from each other and share information. I hope you subscribe and keep leaving your thoughts and comments. Take care and thank you very much!
@fdrumbdrum8381
@fdrumbdrum8381 2 ай бұрын
Do you ajust the cable after ajusting the clutch push rods?
@Michael-st1hl
@Michael-st1hl 2 ай бұрын
Yes, I leave a little slack in the clutch cable first, then make the clutch rod adjustment.
@fdrumbdrum8381
@fdrumbdrum8381 2 ай бұрын
Thanks! I just bought a xlch 1968 but i wasnt sure, im glad i found your channel!
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