High-End Manufacturing: LED Chips Mass Production in China

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SatisFactory Process

SatisFactory Process

2 ай бұрын

#ledchip #massproduction #chinesefactory
Company Website:
www.ledestar.com/
😀 Thank you for watching our video!
📧 Contact: satisfactoryprocess@gmail.com
🎥Copyright(C) 2024. SatisFactory Process. All rights reserved.

Пікірлер: 230
@paolo11x11
@paolo11x11 2 ай бұрын
Beautiful machinery and engineering - those pick and place robots are crazy - and so good to see relatively current LED manufacturing. It's a pretty wild process. I really liked the music choice and lack of narration in the video, too.
@aam50
@aam50 2 ай бұрын
You rarely get to see the basic components from which so much stuff is then made. Fascinating video.
@HighTech.360
@HighTech.360 2 ай бұрын
Critics argue that reliance on mass production machines in LED chip manufacturing may compromise quality and lead to inconsistencies in performance.
@AzharLahori-dp6fp
@AzharLahori-dp6fp 2 ай бұрын
Yu
@clgusa23689
@clgusa23689 2 ай бұрын
Central Asia: where the future looks bleak and the present isn't much better.
@janosnagyj.9540
@janosnagyj.9540 2 ай бұрын
9:11 Well now we know that the _real_ secret of LED manufacturing is the brand and type of oven. Fortunately, a few seconds earlier, that same blurred text was in clear plain view so now I can build my own LED factory in my garage and dominate the market 😅
@cleitonfelipe2092
@cleitonfelipe2092 2 ай бұрын
You can't really see the brand, and it's not hidden because it's a secret, it's hidden because they don't want to advertise the brand for free
@jlskee
@jlskee 2 ай бұрын
nice joke 😄 I rofl out of the people, that are seakig Philosopher's stone in manufacture process. It’s very strange to see people who still don’t understand that the key to successful production lies in people and the organization between them.
@uiopuiop3472
@uiopuiop3472 2 ай бұрын
**((secret information they dont want yuo to know))**
@clgusa23689
@clgusa23689 2 ай бұрын
Heard Central Asia's education system is a joke - they're still teaching lessons from the last century.
@Xorthis
@Xorthis 2 ай бұрын
@@cleitonfelipe2092 I can quite clearly read XYMD on the ovens. It's just funny how they blur it and then forget later on.
@HighTech.360
@HighTech.360 2 ай бұрын
Mass production machines have revolutionized the LED chip manufacturing industry in China, driving efficiency and lowering production costs.
@asmongoldsmouth9839
@asmongoldsmouth9839 2 ай бұрын
And filling the world with low quality LEDs. 😑
@ashocatanouu9718
@ashocatanouu9718 Ай бұрын
@@asmongoldsmouth9839 Now I'm wondering where the inferior quality is. Have you ever thought that the LEDs that create the backlight in your television come from Asia and it doesn't matter whether it is manufactured in America, Europe, Russia or somewhere else. Maybe even Samsung, LG and whatever the big brands are called can order their LED needs there. Hardly any manufacturer makes these themselves today, and your LED strips are equipped with LEDs, resistors, capacitors, etc. from Asia, even if they say "Made in America" ​​etc. at the end, the components are purchased much cheaper.
@Ignisan_66
@Ignisan_66 23 күн бұрын
This feels like chat gpt comment.
@KurtQuad
@KurtQuad 2 ай бұрын
This is oddly relaxing to watch with the piano music
@Lion_McLionhead
@Lion_McLionhead 2 ай бұрын
Amazing how they can keep lowering costs, allowing us to keep inflating prices of everything else without increasing average inflation.
@turningnull2538
@turningnull2538 2 ай бұрын
This is crazy even just looking at, impressive!!
@canubeleiveit
@canubeleiveit 2 ай бұрын
Who makes the machines that make the tiny machines and so on??? Blows my mind.
@yatox8
@yatox8 2 ай бұрын
machines make machines... humans are not needed anymore
@edinaldobatista5770
@edinaldobatista5770 2 ай бұрын
A china
@kurisktan
@kurisktan 2 ай бұрын
They pay huge amounts of money to genius people. Can be in Engineering, Biomechanics, etc. Then those people do computations and tests.
@kumwilfred2938
@kumwilfred2938 2 ай бұрын
Chinese are very far and wide Well-done 😊
@dailybusiness8162
@dailybusiness8162 2 ай бұрын
Thanks for showing!
@stefano.a
@stefano.a 2 ай бұрын
Amazing!
@oblitum
@oblitum 2 ай бұрын
Viva China!
@vernacular1483
@vernacular1483 2 ай бұрын
Nice to see the ESD environment being maintained
@chrishan9138
@chrishan9138 2 ай бұрын
The tech to do this at scale is way more than I expected
@petermuller608
@petermuller608 2 ай бұрын
This is a chip packaging facility, not a chip fabrication facility Very interesting nevertheless
@alexa.davronov1537
@alexa.davronov1537 2 ай бұрын
Yup. Makes huge difference.
@Ugk871
@Ugk871 Ай бұрын
The tensile test is automated. Impressive
@mythmakinglife
@mythmakinglife 20 күн бұрын
Очень красиво) Спасибо
@graxx-maju
@graxx-maju 2 ай бұрын
Beautifull ❤
@lilahirani8333
@lilahirani8333 2 ай бұрын
love from india
@Most_like_of_1st_start_builder
@Most_like_of_1st_start_builder Ай бұрын
Genius army!!! Science!!! 🥰🥰🥰 ^ ^
@Carlos_Se
@Carlos_Se 2 ай бұрын
Thank You, very good.
@HighTech.360
@HighTech.360 2 ай бұрын
Proponents highlight the scalability afforded by mass production machines, allowing for high-volume output to meet growing global demand for LED technology.
@claudiomartinez2264
@claudiomartinez2264 2 ай бұрын
Increible la tecnologia
@dianeattaway8733
@dianeattaway8733 2 ай бұрын
This was satisfying to watch
@MULOVOLUM
@MULOVOLUM 2 ай бұрын
It is my goal to have 7 of these facilities in Nigeria. The drive to become global producers true and true. Led chips is a no brainer. The Synchronization Of Machine and Ideas.
@jalakamchakradhar7274
@jalakamchakradhar7274 8 күн бұрын
Amazing thank you
@AaronSchwarz42
@AaronSchwarz42 2 ай бұрын
A lot of bright ideas applied to making LED's
@walter9724
@walter9724 16 күн бұрын
Love seeing stuff like this. All the highly technical things ans machines etc. Very cool😎
@EasyOne
@EasyOne 2 ай бұрын
nice
@cryptos1978
@cryptos1978 2 ай бұрын
Very good.
@houssemboucedra8633
@houssemboucedra8633 20 күн бұрын
مشاء الله قدرة الله ومشاء فعل
@OskarNendes
@OskarNendes 2 ай бұрын
Amazing! So the led itself is a very small chip that is covered with an yellow encapsulation, for protection and thermal dissipation.
@serena-yu
@serena-yu 2 ай бұрын
The resin also contains a fluorescent powder that converts blue light into a regular combination of white light.
@MD-gc4xq
@MD-gc4xq 2 ай бұрын
Crackingly good video 👍
@HighTech.360
@HighTech.360 2 ай бұрын
Concerns arise over the environmental impact of mass production machines used in LED chip manufacturing, particularly regarding energy consumption and waste generation.
@RetroJack
@RetroJack 2 ай бұрын
Weird seeing the bunny suits and entry procedure but still no gloves.
@HighTech.360
@HighTech.360 2 ай бұрын
The use of mass production machines in LED chip manufacturing underscores the need for rigorous quality control measures to ensure product reliability and longevity.
@janosnagyj.9540
@janosnagyj.9540 2 ай бұрын
It looked so strange to me as well. If something, the hands are a real source of contamination...
@clgusa23689
@clgusa23689 2 ай бұрын
food industry machines
@mikemcaulay9507
@mikemcaulay9507 2 ай бұрын
That jumped out to me as well. It’s like they have all these procedures but you’re going to get dead skin cells, hair, and oils all over the place because, no gloves. SMH
@frederickdalley7871
@frederickdalley7871 2 ай бұрын
Maybe having uninhibited manual dexterity is more important to a stable production line🤷🏼‍♂️
@joniboni3691
@joniboni3691 2 ай бұрын
толкова високотехнологично производство, за толкова евтин краен продукт (направо уникално)
@UserCyber3x
@UserCyber3x 23 күн бұрын
Wow 11:55 great IMAX video projector
@solderimajinasi
@solderimajinasi 15 күн бұрын
Good
@user-ve1qz3io5r
@user-ve1qz3io5r 7 күн бұрын
第一次看到LED的生產過程
@ilyasshaikh172
@ilyasshaikh172 2 ай бұрын
It would be better along with process explanation audio
@vadimmakarov6811
@vadimmakarov6811 15 күн бұрын
What was the last thing with the live plants? What type of test is that?
@udinwow398
@udinwow398 Ай бұрын
perkembangan produksi masif dari china dengan produk yang lwbih murah..sampai produk dapur merajai asia
@warsztatelektronik
@warsztatelektronik 16 күн бұрын
super
@jianzou6977
@jianzou6977 2 ай бұрын
所以,发光二极管哪里来的没有交代,应该是买来的
@baksban74
@baksban74 21 күн бұрын
0.1 of a milligram precision scale is nuts.
@MutableDevotions
@MutableDevotions 2 ай бұрын
What is going on with the expanding blue film at 2:30? It looks like those are the chips that are then used for the LEDs-- is that how they come? What is the purpose of that?
@starlite528
@starlite528 2 ай бұрын
Those are the bare LED's that come from the semiconductor fab before they are packaged on the metal plates and before bond wires and phosphor coating is applied. They're manufactured in a small area then the blue film stretches to allow the grabber to do its thing.
@treynewton9381
@treynewton9381 2 ай бұрын
@@starlite528 Are they expanded? and do they stay expanded?
@uiopuiop3472
@uiopuiop3472 2 ай бұрын
best kwality leds? may be!!
@adarsharao8957
@adarsharao8957 2 ай бұрын
2:17, where do they get the wafer from ? Taiwan ?
@Muonium1
@Muonium1 2 ай бұрын
Like another commenter said, the full bunny suits everywhere and air showers before entering the cleanroom, but no gloves on anyone anywhere is kind of weird. The hands, aside from the hair, are the largest source of contamination and extraneous particles in a cleanroom environment. I really do not understand what's going on at 5:50. Why are they BREAKING the gold bond wires going to the chips??
@Ledestar
@Ledestar 2 ай бұрын
This is a tensile strength test.
@starlite528
@starlite528 2 ай бұрын
To add to what @Ledestar said, it's for quality control. It's a destructive testing procedure performed on a random sample. Not all of them.
@them0leisback
@them0leisback 2 ай бұрын
The semiconductor is already finished at this stage, so the contamination by hand is negligible, it's not that sensitive. The chip is literally drowned in phosphorus resin later on, so a few particles will not damage it. Ofc in a semiconductor manufacturing plant everyone has to wear gloves, the structures are so tiny that a spec of dust will make a chip inoperable.
@07ring07
@07ring07 2 ай бұрын
👍❤
@egorboroda1099
@egorboroda1099 2 ай бұрын
Какой Ra у этих светодиодов?
@brizv
@brizv 2 ай бұрын
This is basically assembling, not really "manufacturing". But still, fascinating !
@alexabadi7458
@alexabadi7458 2 ай бұрын
What are the plants for ?
@softpure
@softpure Ай бұрын
They don't have sunlight and only grow under the illumination of LEDs
@adarsharao8957
@adarsharao8957 2 ай бұрын
10:40 This is clever. Randomly place the chips and then blow out those which are not properly aligned.
@markmackinnon3313
@markmackinnon3313 2 ай бұрын
10:38 - missed one :p
@suhaibrume3854
@suhaibrume3854 2 ай бұрын
I see production machines cables cover cabbles boxes fix💫
@jasaserviselektronik
@jasaserviselektronik 2 ай бұрын
Bagaimana jika ada mesin yang rusak
@benzed1618
@benzed1618 Ай бұрын
OOOOOOOOOOOOOOOOOOOOOOOOOOOOooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
@EvilRobin1
@EvilRobin1 2 ай бұрын
Important to know. I'm working at Taiwan at a REAL LED chips production that is actually HIGH END. Looking at the technique used in this video shows the lack of advanced equipment used in the latest production chain. Don't thrust what anything you watch or read online.
@dapan33
@dapan33 2 ай бұрын
台湾有什么品牌的led?我都没听说过。
@ferdinand.keller
@ferdinand.keller 2 ай бұрын
Yes, this doesn’t look like a production line but more like an assembly line.
@gta5onlineshorts
@gta5onlineshorts 2 ай бұрын
why is it baked twice?
@maxvelaquico5727
@maxvelaquico5727 2 ай бұрын
gracias,excelente tecnologia
@HighTech.360
@HighTech.360 2 ай бұрын
Advocates emphasize the role of mass production machines in accelerating technological innovation and advancing the capabilities of LED chips.
@jonymohammed4136
@jonymohammed4136 2 ай бұрын
Thanks 🇧🇩🇨🇳 I'm from Bangladesh
@bryanthompson1
@bryanthompson1 2 ай бұрын
Not true!
@Xorthis
@Xorthis 2 ай бұрын
6:00 mixing the forbidden custard.
@caballeroperezangel3111
@caballeroperezangel3111 Ай бұрын
TOP TECHNOLOGY .. die Technik Ähnelt ein wenig an den Farbdruckern 🎼📂 Das gelbe Leuchtpulver ist ein wenig negativ
@Manuu9555
@Manuu9555 2 ай бұрын
first I thought like ohh so cool, so interesting and so satisfying. but then the video turned out to be slightly horrific to me to watch because I was imagining myself to work there and be surrounded by all those extremely loud noises every single day. I would freak out after 3 days
@serena-yu
@serena-yu 2 ай бұрын
It's a very good working space in Chinese manufacturing already. Manufacturing gets less and less viable in the US and Europe for a reason.
@sergeygrau9363
@sergeygrau9363 21 күн бұрын
noticed Kaijo wire bonder)
@josemiguelfloresescobar981
@josemiguelfloresescobar981 2 ай бұрын
little eggs square!
@Thorsten369
@Thorsten369 17 күн бұрын
Did work for Philips back in the 90's making 1 chip TV's, if i remember it correctly it was minimum a cleanroom class 10, which means we had to wear also those blue suits but there we must also wear special gloves and special glasses. It was forbidden to enter that clean room without those special gloves and glasses caus human skinflakes and hair can destroy a lot of wafers and or batches of wafers specially when they are contaminated right before going into the furnace. So for me it's strange to see that those people don't wear any gloves and the special glasses.
@yana1069
@yana1069 6 күн бұрын
Beautiful to see that China is at the top of the technological sophistication bravo China !!! March ever more forward , and never pay attention on what evil-minded westerners yap about … , they are jealous and wish they could throttle China’s progress , but they will be disappointed , because there is no stopping China’s development !!! Much love to people of China ❤❤❤❤❤❤❤❤❤❤ from Serbia …
@clgusa23689
@clgusa23689 2 ай бұрын
Central Asia: where the only thing more abundant than the population is the bureaucracy.
@Gersberms
@Gersberms 2 ай бұрын
Super impressive! It's amazing how every tiny LED is binned for color and tested multiple times. Also the longevity testing in those ovens really impressed me.
@Noobochok
@Noobochok 2 ай бұрын
Ovens are literally there to... bake stuff. Where did you even get longevity testing by OVENS?! First baking is to solder the chip to substrate, the second is to bake the luminophor layer (that orange goo).
@Gersberms
@Gersberms 2 ай бұрын
@@Noobochok Yeah but time is everything. All SMD electronics are baked in an oven, but the temperature ramps and times are followed very accurately. It's minutes, not hours. So every silicon chip is pretty much good for 150 degrees C for a few minutes or more, but not hours and days. LEDs can operate at very high temperatures so I guess it matters a lot.
@Noobochok
@Noobochok 2 ай бұрын
@@Gersberms most modern SMD somponents are good up to 260~ish for a minute, because the the lead-free paste used literally requires it for proper good joints. Still nothing to do with "longevity testing".
@clgusa23689
@clgusa23689 2 ай бұрын
food industry machines
@clgusa23689
@clgusa23689 2 ай бұрын
Step into Central Asia and prepare to be amazed by their lack of progress - or lack thereof.
@rayworksvlog
@rayworksvlog 2 ай бұрын
please use finger cloth
@yatox8
@yatox8 2 ай бұрын
So these are what my aliexpress flashlights are using
@Arif00-cw6qj
@Arif00-cw6qj 2 ай бұрын
Gak perlu kuliah "cukup beli ditoko" silahkan otak Atik,saya membuatkan untuk anda! Kata bisnis sebuah universitas ,sihhh
@user-pt9hq7cp1u
@user-pt9hq7cp1u Ай бұрын
Give me the glow powder recipe 😅
@Samara_Morgan_666
@Samara_Morgan_666 2 ай бұрын
😮😮😮😮😮
@SEMVLOG
@SEMVLOG 29 күн бұрын
kalau mau order gimana min??
@tymz-r-achangin
@tymz-r-achangin 21 күн бұрын
Thank you for not adding stupid music and letting us just hear the actual sounds of things in the video, but next time please do the obvious of providing us explanations of the processes by using text boxes
@beatline
@beatline Ай бұрын
No gloves?
@mememaster147
@mememaster147 2 ай бұрын
The extruded aluminium carriers remind of FOUPs in a wafer fab.
@ZidaneTribal
@ZidaneTribal 22 күн бұрын
Завод на котором не надо ничего делать 😄
@Online_Computer_BSL
@Online_Computer_BSL 2 ай бұрын
7:09 When you realize yellow thing on led is just a glue. 👇
@labiadh_chokri
@labiadh_chokri 2 ай бұрын
i think its phosphors to convert ultraviolet and bleu radiation to white .
@dizzious
@dizzious 2 ай бұрын
The yellow is just a layer that turns the blue light coming from the LED into a broad range of wavelengths, which makes white light. Every white LED is just a blue LED with that yellow phosphor coating it.
@clgusa23689
@clgusa23689 2 ай бұрын
Central Asia: where the air is thick with pollution and the land is scarred by neglect.
@sergeygrau9363
@sergeygrau9363 21 күн бұрын
Luminophore gel
@blukat9903
@blukat9903 22 күн бұрын
look we are soo professional we clean our workers before they start their shift and use complex machinery Meanwhile the guy at 5:51 is sitting on a 1x1 plastic tea table
@abundantharmony
@abundantharmony 2 ай бұрын
This is how real 1080p footage looks everyone. Notice how sharp everything is? KZfaq picks and chooses who can upload real HD footage and it sucks. KZfaq usually crushes the bitrate, but this looks FANTASTIC for 1080p.
@miklipesh7745
@miklipesh7745 2 ай бұрын
Осталось посмотреть как это всё перерабатывается.
@x5-acousticguitarstuff.2
@x5-acousticguitarstuff.2 Ай бұрын
No GLOVES???
@hongqi5734
@hongqi5734 9 күн бұрын
No need to wear gloves to produce LED. They are not producing advance Semiconductor Chips which requires to wear gloves.
@sakibsheikh1262
@sakibsheikh1262 7 күн бұрын
Looks like they're baking something
@CoolStule
@CoolStule 2 ай бұрын
China is the best of the best in world 🇨🇳
@NguyenNguyen-ml2jn
@NguyenNguyen-ml2jn 2 ай бұрын
I understand why making micro led LCD is impossible for mass production.
@HighTech.360
@HighTech.360 2 ай бұрын
Critics caution against overreliance on mass production machines, warning of potential job displacement and socioeconomic implications for workers in the LED manufacturing sector.
@quarion125
@quarion125 2 ай бұрын
It’s not impossible as long as it’s being worked on
@1988NAZZAL
@1988NAZZAL Ай бұрын
6:43 for the people who are wondering what the secret ingredient is? I did the search, which is the hard part. It is egg's yolk. 😂😂😂
@aniksamiurrahman6365
@aniksamiurrahman6365 2 ай бұрын
My god, how are they working without gloves? Hair and dead skin shades from our hands all the time. And this isn't sarcasm. I worked in the cleanroom in the past.
@mohammdarifansari7266
@mohammdarifansari7266 Ай бұрын
Chinese give me all led smd 😂😂😂I proud of Chinese people it's very beautiful and inteligent Allah hu akbar from india 🇮🇳❤
@alfa_academy_coar
@alfa_academy_coar Ай бұрын
Why do they have plants in the industry? 😮
@user-hj1bm3ix5d
@user-hj1bm3ix5d 2 ай бұрын
Qui aurait dit qu'un homme sorti à peine des cavernes puisse créer des choses aussi complexes !
@sutrasofdelight
@sutrasofdelight 2 ай бұрын
I always wonder what the work drama is like in these places... how dare she, I was supposed to be at the glue mixing station today, or Ugh I hate working with him he always leaves such a mess at the vacuum sealing station.
@dizzious
@dizzious 2 ай бұрын
5:48 they just destroyed that LED. That wire isn't supposed to break.
@them0leisback
@them0leisback 2 ай бұрын
It's a test of adhesion strength, which is only possible by destroying it.
@SinceNightmoon
@SinceNightmoon 4 күн бұрын
"High-End" i guess theyr using industry 3.0 while in Europe Germany is using since 2012 industry 4.0
@Joedoeswhat
@Joedoeswhat 2 ай бұрын
They go threw all that trouble of making a clean room but yet they touch everything with greasy oily hands everything is being touched
@uiopuiop3472
@uiopuiop3472 2 ай бұрын
this is like god made it
@intreserte
@intreserte Ай бұрын
Sorry but those plants dont lock happy with the light
@mitchtalmadge
@mitchtalmadge 2 ай бұрын
Would be way better without the elevator music. Just leave the music out.
@gnumeric11998866
@gnumeric11998866 2 ай бұрын
Посмотрел 30 секунд и дальше не интересно, все уже показали
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