Hollow 12 sided wooden bird’s mouth sailboat mast covered with a woven biaxial carbon fiber sleeve

  Рет қаралды 18,259

Will Robertson 14

Will Robertson 14

2 жыл бұрын

Mast I built for my Slingshot 16 Tandem Trimaran designed by Frank Smoot plans are available on Duckworks. Sail is 107 square foot leg o mutton with a loose footed boom. Sail made by Poly Sail International.

Пікірлер: 44
@JimDory
@JimDory 2 жыл бұрын
Nice looking job. Also - jealous of your shop tools.
@Ross-qv5fk
@Ross-qv5fk 2 жыл бұрын
Great job! Can't wait to see it sail.
@pathollabaugh5443
@pathollabaugh5443 2 жыл бұрын
That is down right beautiful.
@USA4thewin
@USA4thewin 2 жыл бұрын
you are a champ well done
@OkieBobby
@OkieBobby 2 жыл бұрын
Will, that looks great! Appreciate you sharing the process. How much did the mast way before hardware?
@willrobertson14
@willrobertson14 2 жыл бұрын
I didn’t weigh it before but I’m guessing 21 pounds. It was an interesting project.
@JenkinsBoatWorks
@JenkinsBoatWorks 2 жыл бұрын
great video. Did the carbon fiber stiffen it up some? Looked kind of flexible when just wood.
@willrobertson14
@willrobertson14 2 жыл бұрын
Thanks It did stiffen it up a lot but it still has a good amount of flex but nothing like it did in the video.
@nicholasfernandes2217
@nicholasfernandes2217 2 жыл бұрын
Tks, I guessed you're using pine wood. I confess, I'm quite skeptical using pine... maybe here in Brazil the pine is different... look the same but I'm not sure about the resistance, the stress of the bending.
@warlockborn1031
@warlockborn1031 Жыл бұрын
Did you think of a expandable foam inside the mast? displaces moisture and stiffens a bit more.
@willrobertson14
@willrobertson14 Жыл бұрын
Never thought about it. Sounds like a good idea. Thanks
@donoakley5050
@donoakley5050 Жыл бұрын
Great job in describing the process. I'm particularly interested in the geared motor that was turning the mast during the post-processing. Is that something you bought ready-to-go or did you make it up? I could really use something like that in our shop.
@willrobertson14
@willrobertson14 Жыл бұрын
Thank you. It’s a gear 12 volt head motor that was originally used to swing out a stop sign on a school bus. Grainger sells them in various rpm’s and voltages. Depending on water your doing you might be able to use one of those tumbler or coffee cup spinner’s. Go with the slowest rpm you can find probably less that 10.
@eauxvive
@eauxvive 2 жыл бұрын
Nice build, do you have a jig for the 24 or 12 taper pieces?
@willrobertson14
@willrobertson14 2 жыл бұрын
Thanks. No jig it was a router bit I purchased off Amazon.
@frodosadventures8757
@frodosadventures8757 Жыл бұрын
Pretty cool project. How much does the mast weigh? I'm building a Farrier F22 trimaran and I've been trying to figure out how to build my own mast for it. Maybe I could use this technique. I think the Carbon sleeve would work well, but I think it would need a few layers of unidirectional as well.
@willrobertson14
@willrobertson14 Жыл бұрын
It’s about right at 20 pounds. It does flex quite a bit but it’s proven to be very strong. I’m sure if you added more layers of material would stiffen it significantly. Also increase the thickness of the wood. Wall was about 5/16” thick on this mast. Pretty thin.
@PineappleAdrift
@PineappleAdrift 2 жыл бұрын
Nice build. What's the total length? Is it tapered? How many layers of carbon fiber did you put on?
@willrobertson14
@willrobertson14 2 жыл бұрын
Thank you. 22 feet 4 inches tall. Yes it’s tapered and one layer of carbon. 2 layers on the bottom 2 feet.
@ricbace
@ricbace Жыл бұрын
do you think it could be done with divinycell instead of wood? building each half and glassing both sides... then gluing both sides...
@willrobertson14
@willrobertson14 Жыл бұрын
I’ve never worked with that material before. I’m sure it could be done but not for sure if it would be good for a mast. Would be a neat experiment.
@petermacinnis5686
@petermacinnis5686 Жыл бұрын
What is the motor you used to turn the mast when applying epoxy to the carbon fiber?
@willrobertson14
@willrobertson14 Жыл бұрын
It’s a 12v gear head motor I salvaged out of a school bus stop sign. Grainger sell all kinds of these motors in various voltages and rpm’s. I got the idea from my wife she makes drink tumblers and coffee cups and she uses a similar device when applying epoxy.
@nicholasfernandes2217
@nicholasfernandes2217 2 жыл бұрын
Good evening. Which wood did you use? Which software to calculate the sections. Tks
@willrobertson14
@willrobertson14 2 жыл бұрын
Select pine from the hardware store. I used Duckworks birds mouth calculator.
@slickwillie3376
@slickwillie3376 2 жыл бұрын
How to you prevent water intrusion through the holes at the top?
@willrobertson14
@willrobertson14 2 жыл бұрын
The masthead is a hardwood plug separate from the hollow mast. Keeping things water tight.
@boobylinks
@boobylinks Жыл бұрын
Can you provide a link to the mast design program?
@willrobertson14
@willrobertson14 Жыл бұрын
The only thing I used was Duckworks Birds-mouth Calculator. www.duckworksmagazine.com/04/s/articles/birdsmouth/
@ammartinezguzman
@ammartinezguzman 4 ай бұрын
Good stuff, so aprox weight per ft after laying the carbon fiber & epoxy?
@willrobertson14
@willrobertson14 4 ай бұрын
I’m thinking it was about a pound per foot. I gifted that boat to another club member or I would weigh it for you. The staves were about.300 thick. It flexed quite a bit so I added rope stays but its still going strong.
@jonathansimmonds5784
@jonathansimmonds5784 Жыл бұрын
Oh dear, firstly you missed out showing the only difficult bit, gluing up the wood and getting it assembled and clamped up. Then the most useful technique with sheathing, vacuum bagging.....
@willrobertson14
@willrobertson14 Жыл бұрын
I truly wish I would have done a better job getting more video for sure. Should have took the time to set up Timelapse of the assembly. It was not easy. No vacuum bagging on this project. Just used the rotisserie to get an even application of epoxy.
@robertdcardus9889
@robertdcardus9889 2 жыл бұрын
What was the software that you used
@willrobertson14
@willrobertson14 2 жыл бұрын
www.duckworksmagazine.com/04/s/articles/birdsmouth/
@stevenr8606
@stevenr8606 Жыл бұрын
🤔 unless you completely seal the inside of the mast. It will definitely rot from the inside out.
@willrobertson14
@willrobertson14 Жыл бұрын
Your correct. There are parts of this I didn’t video because it was difficult to do by myself. I did lay all of the staves flat and roll epoxy on the inside portion before assembly. The test mock-up tube I did not. Things got really busy when it got assembled. Time was not on my side but we pulled it off. I highly recommend a helper when doing this type of project.
@kyson763
@kyson763 2 жыл бұрын
💖 Promo-SM!
@bussi7859
@bussi7859 Жыл бұрын
Fill it with hard foam, coat it with polyester Fiber epoxy
@willrobertson14
@willrobertson14 Жыл бұрын
I never thought about filling it with foam.
@bussi7859
@bussi7859 Жыл бұрын
Carbon fibre is toooooooo stiff
@willrobertson14
@willrobertson14 Жыл бұрын
It’s to late. It’s a done deal.
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