How To Install Brushes in a Starter

  Рет қаралды 183,756

Zippo Varga Small Engine Medic

Zippo Varga Small Engine Medic

Күн бұрын

Instaling brushes or a brush plate in your starter.

Пікірлер: 161
@banjodon9851
@banjodon9851 3 күн бұрын
Very helpful, excellent video. My starter is for a 12.5 kw generator, and it is built a little differently than the one you used, but your video gave me the understanding I needed to get my brushes installed. Many thanks!
@johnbradley5038
@johnbradley5038 10 ай бұрын
You my friend are a lifesaver! Struggled for 30 minutes before I finally found your video. Thank for your insight, you’re a saviour
@charlescooke5166
@charlescooke5166 Ай бұрын
Well you definitely helped me. Thanks for this very informative video. I now am absolutely positive that I can now install new brushes in my Onan generator engine. I am very appreciative.
@stevenwallace122
@stevenwallace122 3 жыл бұрын
Wow. You don't know how much I appreciate your video. I swear I thought I was an idiot because I couldn't get them all 4 to stay without one coming out. Thanks.
@shinybeige2393
@shinybeige2393 11 ай бұрын
I have a different starter that's still in the car, but at least you've given me enough information to start. You've been very helpful to a lot of us who are surprised a video like this exists. Thank you.
@garyfarham4570
@garyfarham4570 4 жыл бұрын
Shot Bro!! Just about to fix my starter on my Chevy, your tip saved me A LOT of frustration.... Thanks for your video.
@jamesc9327
@jamesc9327 3 жыл бұрын
Excellent, thank you for sharing your wisdom with keeping the brushes in place when putting starter back together, making it much easier.
@hiteck007
@hiteck007 Жыл бұрын
Thanks old mate, it helped big time. Such a simple thing can be such a pain. I had to tap the wires flatter so they go in & don't spin around & spit it back out while your dealing with the other 3.
@fred306801
@fred306801 3 жыл бұрын
I did a engine swap and did not notice where you connect the battery cable that post was hanging out of the starter, still works. I have worked on starters before, this little trick should make life a whole lot less painful.
@johohojo8548
@johohojo8548 5 ай бұрын
Best mower starter rebuild video ever! No bs 💯 awesome. Thanks
@shannonpayne348
@shannonpayne348 7 ай бұрын
Hell yah ! For those of us that have the ability to rebuild instead of going an buying new you just saved us a ton of money
@joekeimable
@joekeimable 3 жыл бұрын
Brilliant! So helpful and, the exact same starter I'm working on. Thank you.
@HughAllison
@HughAllison 5 ай бұрын
Dude. Awesome video. You are a rockstar at explaining these kind of things. Very little, if any, unnecessary information included. Two thumbs up.
@hrdman2luv
@hrdman2luv 7 жыл бұрын
Awesome video. Thanks. I've fought with two of these. And have almost decided to just start buying new ones. But now, I don't. You've just saved me and my customers a lot of money.
@ZippoVarga
@ZippoVarga 7 жыл бұрын
I hope it saves you and your customers time and money Lane! Always happy to put out helpful content where ever I can. Cheers! Zip~
@curtisloewen2545
@curtisloewen2545 8 жыл бұрын
Did this last year on my Tecumseh starter . Fought for about 40 minutes to get those brushes on even had to bring the wife in for another hand . Thank you for sharing this trick of the trade.
@ZippoVarga
@ZippoVarga 8 жыл бұрын
+Curtis Loewen I hope it helps out the next time you need to replace brushes! Cheers!! Zip~
@817bgar123
@817bgar123 6 жыл бұрын
I did this on a Grasshopper mower starter. If this is the same size, I used a 3/4" pvc pipe. Fit perfectly. You can insert the pipe a little at a time while pushing back each bushing with your finger. The armature just slid in and pushed the pipe out.
@ZippoVarga
@ZippoVarga 6 жыл бұрын
Awesome suggestion Ben! One I'll certainly put to the test. Thanks so much for sharing! Zip~
@asulliv1954
@asulliv1954 7 жыл бұрын
Yea Zippo found out my motor is not rated for salt water but can be used occasionally as long as you rinse every use with fresh water which I did royally so the rubber o rings failed and I got a lot of what looked like rust but no signs of water so I have to replace two o rings and armature not too bad,so thanks to ure video I learned how!Thank You from a beginner!!
@ZippoVarga
@ZippoVarga 7 жыл бұрын
You're more than welcome Augustine! Zip~
@chuckr8727
@chuckr8727 3 жыл бұрын
Nice work. Thanks for taking the time to show how this is done.
@ZippoVarga
@ZippoVarga 3 жыл бұрын
More than welcome Chuck! Zip~
@katherineravnik5994
@katherineravnik5994 5 жыл бұрын
Very nice video! Now I just to figure out how to put my Onan Elite 140 starter back together. It's enclosed by a cover plate instead. Thanks for the ideas!
@ZippoVarga
@ZippoVarga 5 жыл бұрын
Good Luck Rav! Zip~
@59chevt
@59chevt 8 жыл бұрын
Zippo, nice vid, you make everything look so easy. thanks tom
@ZippoVarga
@ZippoVarga 8 жыл бұрын
+59chevt That comes from many failures along the way Tom. I hope my lessons help many to avoid all the trials I have gone through to be able to provide an easier way. Cheers my Friend! Zip~
@emanuelfaisca1783
@emanuelfaisca1783 4 жыл бұрын
Great video! helped me a lot! Keep them coming.
@sonnymorrison9734
@sonnymorrison9734 5 жыл бұрын
Thanks man you did a really good job telling and showing everything thanks again 👍
@keeterp7522
@keeterp7522 4 жыл бұрын
Great video...Wish I had seen it BEFORE I pulled out the end with the brushes! Now I'm trying to figure out how to get them back in place. I have an idea to keep the brushes from moving ahead...won't know if it worked until i try it. Any suggestions are more than welcome.
@elgen13
@elgen13 2 ай бұрын
Thanks for proffesional talk ! It was much needed !
@TheAdam212121
@TheAdam212121 5 жыл бұрын
Nice video. I had a different approach myself. I put the squares,(forgot the official term), into the slots first, then put the core in next, and then clamped the springs down with my fingers and inserted them into the slot above the squares. Kept the squares from popping out while putting the core into position
@ZippoVarga
@ZippoVarga 5 жыл бұрын
Nice approach for getting the job done Adam! Thanks for sharing this alternative method. Zip~
@chrisunger8123
@chrisunger8123 2 жыл бұрын
very informative, thank you very much. my dilemma; the molded plastic housing holding the power stud to the casing has worn and I need to replace it.
@garywhalen5868
@garywhalen5868 5 жыл бұрын
Thanks! Bent paper clips worked also. Great video.
@ZippoVarga
@ZippoVarga 5 жыл бұрын
I'm glad the video was helpful! Zip~
@sarahmiddleton4076
@sarahmiddleton4076 Жыл бұрын
I use some of those tiny worthless allen wrenches for holding the brushes, but I didn't know the trick with the socket, thanks for that! Before the allen wrenches I made some with some big paperclips. The hardest part of the repair is removing that little clip, its maddening! I think there's a tool for removing it, I'm seriously considering one.
@howardfmanges5191
@howardfmanges5191 7 жыл бұрын
Great video. Sound is very good and camera work is excellent. Thanks
@ZippoVarga
@ZippoVarga 7 жыл бұрын
Thanks Howard! That's what I like to hear. I've been fighting sound issues for a while now, but have that worked out. I just have to re-train my brain to make sure I'm speaking into the external microphone lol. Cheers! Zip~
@glenncolliss7415
@glenncolliss7415 3 жыл бұрын
Great video. Always a struggle to get those brushes back in. I am right at the point of putting the brush plate back on and your method sounds perfect. Can't wait to go out and try it. My only question is, did you grease the shaft end cap before installing it? Thanks again.
@davidchapman7113
@davidchapman7113 Жыл бұрын
I appreciate your info,I just pulled my electric shift motor off and accidentally blew it apart lol.but am going to fix today now I saw this video
@southothehighway
@southothehighway 3 жыл бұрын
Tiny Allen keys should work too.
@ZippoVarga
@ZippoVarga 3 жыл бұрын
Absolutely! Great suggestion Highway! Zip~
@terrorofdemons1168
@terrorofdemons1168 3 жыл бұрын
👍 great video. You taught me something
@davidswarbrick9645
@davidswarbrick9645 Жыл бұрын
Thanks 👍 hope I can fix mine thanks again for your help big thumbs up Dave
@ZippoVarga
@ZippoVarga Жыл бұрын
No problem 👍
@helicopterjohns
@helicopterjohns 6 ай бұрын
Thanks for the GREAT tip.🙂
@WiPri0371
@WiPri0371 2 жыл бұрын
I don't watch your channel ... until now. I'm trying to get the brushes back on myself on mower starter (one you're working on looks nearly identical to mine) and had the same idea of wire. I just wasn't finding any stiff enough. Didn't know there was such a thing as jeweler's wire. [Also found piano wire an hour later]. Only there's enough headroom on the brushes to allow the wire to slide under the bridge piece of the holder, so I need thicker wire. Or modify. Gives me a solid idea for a product.
@ZippoVarga
@ZippoVarga 2 жыл бұрын
You can also use a socket of the appropriate size. I worked for Delco Remy and all of our brush assemblies had a plastic disc holding the brushes in place and you just pressed the brush plate over the Commutator. So there are tools out there for this task. The thing is designing a universal brush holder that would work with all types of starters. Cheers! Zip~
@WiPri0371
@WiPri0371 2 жыл бұрын
@@ZippoVarga I worked for a vintage engine parts restoration company rebuilding/restoring 12v motors used on the car, ie. wipers, which are virtually the same as this. We had a simple, extremely easy to use tool for holding brushes back. I've searched for it high and low and everywhere in-between and I cannot find nothing like them anywhere. I do not know if they are used in another industry or not, but it seems likely as obscure as they are. They worked like a charm, were easy to install and remove, and I never ran into a brushes or holders I couldn't use them on. Astounding little things.
@WiPri0371
@WiPri0371 2 жыл бұрын
I also modified simple 16 gauge stainless wire and got the brushes seated on the commutator once I figured out how it needed to be formed. Getting to that point took a little time, but reproducing it 3x was easy. Got the job done at any rate. The video though is the most helpful one I found among all that was found.
@DavidRobinson-mx6cl
@DavidRobinson-mx6cl 3 жыл бұрын
Thank you for another awesome tip !!!!- 👍
@openspace9637
@openspace9637 6 жыл бұрын
I use 4 vise grips to keep each brush in place
@richardparent1109
@richardparent1109 6 жыл бұрын
Thanks a lot! I needed that real bad.
@ZippoVarga
@ZippoVarga 6 жыл бұрын
I hope it helps Richard! Zip~
@DRJ2434
@DRJ2434 3 жыл бұрын
Thanks for the tutorial.
@jster1963
@jster1963 8 жыл бұрын
Great tip!
@Matt-wl3jo
@Matt-wl3jo 6 жыл бұрын
hey I don't have a lawn battery that has any charge, could I use a battery charger set to the jump starter setting to test my motor after it is rebuilt? also how could I find brushes/ a complete bottom plate? like does it have to specifically be a briggs and Stratton or would a general lawn equipment starter brush work?
@edwardplamondon4772
@edwardplamondon4772 2 жыл бұрын
I don't know yet if this is the starter I will be looking at, but great tips regardless.
@alexb.1524
@alexb.1524 4 жыл бұрын
Great. Thank you for helping
@rayburnett3253
@rayburnett3253 3 жыл бұрын
This video was helpful to me. Thank you my dear friend
@dreadnought2024
@dreadnought2024 Жыл бұрын
I owe you a beer! Thank You!! Subbed...
@raymondbazor3176
@raymondbazor3176 7 жыл бұрын
Wish I would have watched this three days ago. Thank You.
@ZippoVarga
@ZippoVarga 7 жыл бұрын
Glad you found the channel! Zip~
@ozzstars_cars
@ozzstars_cars 8 жыл бұрын
very good tutorial, thanks
@packersprik
@packersprik Жыл бұрын
I wish I had a fraction of your patients.
@bryantwalley
@bryantwalley 3 жыл бұрын
thank you for your time.
@user-gm2dw2ez3r
@user-gm2dw2ez3r 7 ай бұрын
Clear as mud...what holds wires in place when you remove socket
@owensdaniels6244
@owensdaniels6244 2 жыл бұрын
you are a big!! help!! my friend! thankyou!!! i didnt know how the magnets go back in wow! youre awesome!!!!!
@ZippoVarga
@ZippoVarga 2 жыл бұрын
Glad I could help!
@asulliv1954
@asulliv1954 7 жыл бұрын
O.K Zippo got my new parts but now I have no reverse 1-2-3 and only 2-4 forward same speed though,my question is it the control on my Minn Kota Endura C2 30 lb. thrust motor or wired wrong??please help
@jeffsworkshop
@jeffsworkshop 2 жыл бұрын
Thanks for the useful tips..👍
@raffaelle462
@raffaelle462 2 жыл бұрын
where did you buy the replacement for you starter motor? ,,like your brushes,,can you pls tell me
@southothehighway
@southothehighway 3 жыл бұрын
Do you have a solution for a worn bushing at the end with the gear?
@flmanusa
@flmanusa 5 жыл бұрын
Excellent tip. Thank youi
@timlewallen4986
@timlewallen4986 4 жыл бұрын
Thanks man!
@christiangossart9406
@christiangossart9406 2 жыл бұрын
Merci pour la combine de la douille a cliquet ,je ne voyais pas comment remettre l'induit avec les charbons ,merci encore .
@pauldefnet427
@pauldefnet427 5 жыл бұрын
Thank you helped me a ton
@ZippoVarga
@ZippoVarga 5 жыл бұрын
I'm glad this video helped out Paul!! Zip~
@baxrok2.
@baxrok2. 7 жыл бұрын
Nice job! I show how to do this using two clips. Same idea though. Thanks!
@ZippoVarga
@ZippoVarga 7 жыл бұрын
I'll check it out Bax! Cheers! Zip~
@GregMeg
@GregMeg Жыл бұрын
Very helpful my john deere stop working recently
@joshuarutherford466
@joshuarutherford466 2 жыл бұрын
What if the end cap doesn’t have a hole to be able to do that with
@mikimiki195
@mikimiki195 10 ай бұрын
How do I know what brushes do I need for my specific starter?
@matthewadolph51
@matthewadolph51 2 жыл бұрын
Great explanation of a tough thing to put back together. I'm not swearing anymore
@firassaed4944
@firassaed4944 6 жыл бұрын
Hello I have a question important .is me can to use of Motor starter the car this in the game scooter baby weight 25 kilo please respond and thank you ???
@willmacleod1742
@willmacleod1742 6 жыл бұрын
WOW, Amazing many thanks
@ZippoVarga
@ZippoVarga 6 жыл бұрын
Hope it helps! Zip~
@jacuba8c
@jacuba8c 7 жыл бұрын
very well done!
@ZippoVarga
@ZippoVarga 7 жыл бұрын
Thanks Much Ja!! Zip~
@alexcisneros2699
@alexcisneros2699 Жыл бұрын
Will starter run if the Only brushes are Smaller than the old??
@jameshughes9451
@jameshughes9451 5 жыл бұрын
Thank you dude
@asulliv1954
@asulliv1954 7 жыл бұрын
Great video now if I could only use this method on my trolling motor!!i can't!!Thanks for a idea though!!
@ZippoVarga
@ZippoVarga 7 жыл бұрын
Sorry to learn of your issues with the trolling motor. I hope you get it worked out! Zip~
@alphazed4067
@alphazed4067 2 жыл бұрын
It's EASY...once someone, that knows, shows you how. :) Thanks!!!
@ZippoVarga
@ZippoVarga 2 жыл бұрын
Glad it helped!
@carpentrydesigndovetail4219
@carpentrydesigndovetail4219 Жыл бұрын
Great help
@John-fp1tv
@John-fp1tv 3 жыл бұрын
I used the jeweler's wire but may have nicked the brush surface on a few of the brushes (just small scratches), now there is a squeal every time I start the mower, could that be the cause? I also had to clean and super glue a few of the magnets in as they came loose when I rebuilt my starter, but I'm sure they are holding tight.
@ZippoVarga
@ZippoVarga 3 жыл бұрын
The squeal could be a couple things. If the magnets weren't perfectly aligned, one may be rubbing on the Armature or the bushings are out of spec or dry. I don't imagine the brushes would squeak loud enough to be noticeable. Cheers and good luck! Zip~
@deverickburrows1927
@deverickburrows1927 Жыл бұрын
I have same one too im working on,a pain those brushes
@BrucesShop
@BrucesShop 8 жыл бұрын
Thanks. Interesting lesson for me.
@ZippoVarga
@ZippoVarga 8 жыл бұрын
+Bruce Pender I hope it's helpful my Northern Friend! Zip~
@alanrush1870
@alanrush1870 6 жыл бұрын
where can i buy brush plate assembly-f150 2002 5.4 starter
@phillipleverett6826
@phillipleverett6826 8 жыл бұрын
I disassembled a starter for an 18hp opposed Briggs and used toothpicks to hold back the brushes, not nearly as nice as the wire
@deverickburrows1927
@deverickburrows1927 Жыл бұрын
Yes thanks it helped me
@brickstreetbakery
@brickstreetbakery 6 жыл бұрын
This guy's awesome! Dude's dude:)
@ZippoVarga
@ZippoVarga 6 жыл бұрын
Thanks Brick! I hope the video was helpful! Zip~
@BillMiller43
@BillMiller43 6 жыл бұрын
I'm going to have to use some small allen wrenches, don't have jewler's wire?
@ZippoVarga
@ZippoVarga 6 жыл бұрын
That will certainly work as well as paper clips. Cheers Bill. Zip~
@feraldgrundy9061
@feraldgrundy9061 Жыл бұрын
Easy and straight forward....
@itsirhc1275
@itsirhc1275 2 жыл бұрын
Thank You for the Great Video big help to everyone.Sir, Wer did you bought the brush plate ? Thanks you
@ZippoVarga
@ZippoVarga 2 жыл бұрын
Partstree.com
@laxonetrc
@laxonetrc Жыл бұрын
Thank you 🙏
@cksadler4559
@cksadler4559 3 жыл бұрын
Thank you
@MissouriOldTimer
@MissouriOldTimer 8 жыл бұрын
do you know an easy way to remove and reinstall that little retaining ring that holds the starter drive together,, that's one thing that gives me fits every time?
@ZippoVarga
@ZippoVarga 8 жыл бұрын
+MissouriOldTimer There's a couple different types. Good idea for another video!! I'll get on that one for you. Cheers! Zip~
@MissouriOldTimer
@MissouriOldTimer 8 жыл бұрын
thanks, I always have a problem with that, I finely get it but I have the snap ring all distorted by the time I'm done..
@jamesdickens4648
@jamesdickens4648 4 жыл бұрын
You eased my mind for tomorrows task
@russellworkun8461
@russellworkun8461 2 жыл бұрын
Really helpful! Should have watched before the brushes sprang out, lol.
@stankostakis7780
@stankostakis7780 Жыл бұрын
Brilliant
@ELVISRN1
@ELVISRN1 5 жыл бұрын
TOOTHPICKS OR WOODEN SHISHKABOB SCURE PIECES WORK GREAT FROM THE 4 HOLES FROM THE BACK
@ZippoVarga
@ZippoVarga 5 жыл бұрын
There's many ways to get the brushes in. I always encourage people like your self to offer up different ways, so Thanks!! Cheers! Zip~
@packersprik
@packersprik Жыл бұрын
I wish I had a fraction your patients
@TheHencro
@TheHencro 5 жыл бұрын
very good
@jamesark9926
@jamesark9926 6 жыл бұрын
Hello I need your advice,,,,me I don't have skill to clean my starter..I have pontic sunfire....It will not start,,,every time I start the engine I see a.smoke from a starter,,,what do you think,,,its time for replacement? What tools do I need? For how long if I will do it myself...
@ZippoVarga
@ZippoVarga 6 жыл бұрын
Sounds like you've just got a loose wire on the starter. Should be easy enough to diagnose. Find the starter and the wires attached to it and make sure they are not loose or touching anything but the post they are bolted to. Tighten them up as best you can, but disconnect the battery negative terminal first to avoid sparking issues while tightening them. Don't over tighten them. Just snug them up so the cables and wires don't move. Good luck! If you're not sure, find someone in your friends circle who is confident in what they're doing and ask for their help. Cheers and good luck! Zip~
@jamesark9926
@jamesark9926 6 жыл бұрын
ZippoVarga I will try....thank you so.muchs....sir
@ZippoVarga
@ZippoVarga 6 жыл бұрын
You bet James! Zip~
@keeterp7522
@keeterp7522 4 жыл бұрын
Unfortunately I didn't see the trick about removing brushes the way ZippoVarga described. I had pulled out the end piece and as a result the brushes were left hanging there!! grrr. II came up with a solution using paper clips. I made four staple shaped "tools" that were just the length of the distance from the back of the brush holder to the front of the brush after I compressed it. Then I slipped a "staple tool" over it and did the same with the next three.The tool left enough space to slip the bushing holder over the commutator. Once pushed in a short distance I removed the clips and pushed the assembly all the way down over the commutator.. Job done!!
@ZippoVarga
@ZippoVarga 4 жыл бұрын
They can be a pain without some sort of brush retainers. I'm glad you got it all sorted out! Cheers Keith! Zip~
@themowerman
@themowerman 4 жыл бұрын
Wow ta for the information mate. Hope your doing good mate
@ZippoVarga
@ZippoVarga 4 жыл бұрын
Left a comment on your vid on the Wife's car Mick. Let us know how it goes! Cheers! Zip~
@themowerman
@themowerman 4 жыл бұрын
@@ZippoVarga yeah I see it mate.. I'm on it brother
@robeftyearian8760
@robeftyearian8760 5 жыл бұрын
Good job zippo
@ZippoVarga
@ZippoVarga 5 жыл бұрын
Thanks Robeft! Zip~
@Cinepobrefilmfestival
@Cinepobrefilmfestival 2 жыл бұрын
thanks!
@sandman_7326
@sandman_7326 3 жыл бұрын
I have a 2007 Craftsman DLS 3500 - 20Hp Riding mower , Wear on the starter can i find the part number# ?
@ZippoVarga
@ZippoVarga 3 жыл бұрын
You use the Engine Numbers (stamped on the valve cover on Briggs engines) to search for engine parts. Zip~
@sandman_7326
@sandman_7326 3 жыл бұрын
@@ZippoVarga Great info , Thanks very much .
@trevorbyron9448
@trevorbyron9448 3 жыл бұрын
Yes, but how to solder new brushes onto plate. Some places sell brushes only without plate
@ZippoVarga
@ZippoVarga 3 жыл бұрын
For the best results, you need an OEM brush plate. As for soldering brushes to the wires of an old brush plate, the composition of the brushes won't let solder stick to them. They need to be epoxied in place or spot welded like the originals. Zip~
@sterdriver1
@sterdriver1 7 жыл бұрын
Great Video 100% OK Thank you very much
@ganeshpatil9055
@ganeshpatil9055 7 жыл бұрын
pulsar 150 me bike se stater nikalne ki process batao
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