How to test your Electricity Generator's AVR, Brushes and Alternator on a Brushed Alternator

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Generator Guru

Generator Guru

12 жыл бұрын

When your electricity Generator stops producing power or fluctuates, you need to know how to test the Alternator to find what has failed. This video will show you how to do this. Send us your results, and we can tell you which part you need. Contact us via our website generatorguru.com/ask-the-guru/
**If your generator has a Brushless Alternator with a Capacitor, please ignore the Brushes step of the testing."
This test was invented by our Founder and is called "The Beagley Testing Technique." With this test you can find out what has failed in the alternator. By default you can discount faults in the alternator allowing you to determine if the AVR or Capacitor has failed. Normally you need an expensive tool to test AVRs and Capacitors at such a high voltage. With this testing technique you can do this with a standard multi-metre!
If you have any questions please email us through your local Generator Guru website.
We are always happy to help. We also sell 1,000,000 generator parts and pro tools on our website with quick shipping.
www.GeneratorGuru.com
The information contained in our videos and on our websites are designed as a guide only, for assisting Repair Professionals. This does not replace professional training. By using our information you are agreeing to our T&Cs: generatorguru.com/t-c/

Пікірлер: 953
@Generatorguru
@Generatorguru 3 жыл бұрын
We thank you for your interest in our help videos. Unfortunately, due to limitations in KZfaqs comment sections, we are unable to quickly answer questions in the comments. Please feel free to contact us directly here: www.generatorguru.com/need-help/ PLEASE NOTE: You cannot test the AVR without a very expensive piece of kit called a Megga meter. This is why you need to do these tests to make sure there is no other problems in the Alternator. This will discount any other problems leaving the only possibility being the AVR.
@phantomwalker8251
@phantomwalker8251 3 жыл бұрын
you need to show,or tell,what happens when certain items blow. . my geni reved up. trying to find out why. the shop said,its chinese,buy another. there not interested. its remote start,key,pull,3.500 w. inverter. i have an old subaru,10 yrs,still going,but noisy as hell. 5kva. need a more portable geni. so bought the inverter.small suitcase size.
@CodyJohnson-or1sl
@CodyJohnson-or1sl Жыл бұрын
I have never commented on any of the hundreds (if not thousands) of KZfaq videos I've watched, but I am beyond grateful for this. I promised a client of mine that I would fix his generator, which I've never done before. More than 5 hours and many YT videos later, I still hadn't figured out the issue. The brushes were shot, everything else had continuity. Replaced the brushes, but still no power. You are the ONLY person I found that pointed out that the positive wire always goes on the left side of the brushes. I just hooked them up how they were before (another shop tried to repair). All of a sudden, IT WORKED!!! So, thank you so much for your help. Very grateful for you.
@bunnyman6321
@bunnyman6321 Жыл бұрын
💯
@Generatorguru
@Generatorguru Жыл бұрын
I am so glad we could help! If you need any other info we have an interactive help centre which can help you fix most generator issues: generatorguru.com/need-help/>Engineering
@agentnuget
@agentnuget 8 жыл бұрын
this is actually helpful. every other video I've been finding requires jumper cables to test the AVR. didn't think about testing the generator itself.
@rreatery1960
@rreatery1960 5 жыл бұрын
Thank you a thousand times!! You were very instructive in every phase of showing how to properly troubleshoot a generator. You even took the time to show the proper settings on the multimeter for anyone who needed help. Your a blessing. GOD bless you.
@bungalowfeuhler1541
@bungalowfeuhler1541 5 жыл бұрын
Thank you so much! This video saved me weeks of ordering parts, dropping them in and finding out they didn’t fix it. You are the best!
@engineeringdept.generatorg1760
@engineeringdept.generatorg1760 5 жыл бұрын
Thank you so much for your Comment! I have patted my team on the back and passed your thoughtful thanks onto them. We really appreciate you letting us know. Would you be able to leave a review for us on trustpilot? We have recently signed up with them and would like to spread the word and help save more Generators. If you could be so kind, please leave a review via this page uk.trustpilot.com/review/generatorguru.com Thanks again for your feedback!!
@bapao83
@bapao83 5 жыл бұрын
Straight to the point and a very good guide for generator troubleshooting. You have earned a sub!
@ovitvchannel
@ovitvchannel 5 жыл бұрын
Thanks brother.. Very well explained.. Great effort.. You saved my generator from selling lol
@ovitvchannel
@ovitvchannel 5 жыл бұрын
Subscribed your channel 👍
@michaelwest2608
@michaelwest2608 5 жыл бұрын
Thank You! Finally a video on fixing a generator with brushes that makes sense. I am finally now able to narrow down what the actual problem is. It is the AVR. Thank you again for the awesome video.
@daleslover2771
@daleslover2771 5 жыл бұрын
Generator Guru back in the early 70s, I was taught by my grandfather, how to rebuild generators, alternators and starters, with the simplest tools available, close to 50 years I've only had to replace one generator to an alternator, switching over a 1960 Ford F-100 Excellent video, really enjoyed it.
@Generatorguru
@Generatorguru 5 жыл бұрын
Hi Dale Thank you for the comment, I would love to hear more about it, a lot of people get stuck with the lesser known or unbranded generators as many rewind companies do not want to touch them so charge high prices for repairs to push people away and many people find themselves with a unit that is no use to anyone but not worth the repair costs
@garyrancilio7184
@garyrancilio7184 7 жыл бұрын
This has been the best instructional video I have found on you tube. Thank you for taking the time to demonstrate the testing. Now I have a question not really covered. I have 4.7 v to both the R1R2 and L1 L2 and 0v on R1L1 but I only am getting 1.7v across the brushes. The surface that the brushes are riding on are smooth. I thought these were grooved. I am looking forward to your expertise on this. Gary
@Generatorguru
@Generatorguru 7 жыл бұрын
Thanks for the feedback! R1 and L1 should be 0 vac if you have a voltage changeover switch and set it to the lowest setting. These results indicate you need a new AVR. The AVR should bring up the rotor to 5vac also if you run it for 20 mins without load to stabilize the magnetic field. Your brushes will be smooth where they connect to the rotor, but be sure they have enough play in them to make a good connection. If you are still having any trouble please let us know and we will be happy to advise you further. :)
@garyrancilio7184
@garyrancilio7184 7 жыл бұрын
Sorry I should have added that I have already replaced the AVR. This unit has only been used a short time. brushes are not even worn in yet.So are you saying I should run it 20 minutes with the new AVR? one last question. This John Deere 6200 watt runs wide open all the time. Is that normal?
@FUNFORALL105
@FUNFORALL105 7 жыл бұрын
Generator Guru sir i changed the Generator AVR but the voltage is still not stable ..when i start some things on it becomes decreasing voltage from 220 to 195..
@FUNFORALL105
@FUNFORALL105 7 жыл бұрын
i think the AVR frequency is not set... how i set that frequency
@Generatorguru
@Generatorguru 10 жыл бұрын
The diodes on your rotor have blown. Check to see if they are accessible (usually on the end of the rotor or the fan end) if so replace them. If they are "in" the rotor you can take the rotor and windings to your local "motor rewind" company and they can rebuild it for you. But worth calling g a few companies as price varies greatly!
@habekrats
@habekrats 8 жыл бұрын
Thanks to you and this tutorial my generator works again. Greetings from Holland.
@jaygatz4529
@jaygatz4529 9 жыл бұрын
Hey man. Thank you. You made my day. I didn't loose magnetism, just had to change the avr (because i mistakenly connect the public power source to my generator. Turned the thing into a motor in a flash ruining my avr in the process. . That's a awesome guy you got there. (the black cutie) Thanks a lot
@Generatorguru
@Generatorguru 11 жыл бұрын
We DO want the test in volts (AC. v~). I keep getting emails saying otherwise, but we are doing a different test.
@Truthorshit
@Truthorshit 8 жыл бұрын
nice one
@todaywefly4370
@todaywefly4370 Жыл бұрын
I find it interesting that people who really understand what they are doing make great simple instructors. No complicated garble that the watcher doesn’t understand anyway.
@Generatorguru
@Generatorguru Жыл бұрын
Thanks! *blush
@crocodiledondii
@crocodiledondii 11 жыл бұрын
That was a very well explained and informative video. It removes some of the mystery about what's inside the alternator, and teaches the ordinary lamer some basic troubleshooting tips. Thank you.
@floydie45
@floydie45 11 жыл бұрын
Hi, Generator is outputting around 3.5- 4V on the brushes and 4 - 5 V on the L1, L2, R1, R2 and when I tested the L1 - R1 I was also getting 4 V but im only getting 8V on the 230V output on the generator. what could this error be?
@joebodkin6534
@joebodkin6534 4 жыл бұрын
Followed your tests and ended up replacing AVR .Bingo, fixed it.$17 .Thanks
@Generatorguru
@Generatorguru 4 жыл бұрын
Nice work!
@CatalinCiprian
@CatalinCiprian 6 жыл бұрын
Hi from Romania, very informative your video. Thanks
@jimmyprophet8529
@jimmyprophet8529 6 жыл бұрын
Excellent video. I learned so much and learned how to diagnose my generator properly... Thanks generatorguru!!
@Ubique799
@Ubique799 6 жыл бұрын
Thank you, With your help I located the brushes on the Hyundai 7000 and cleaned them so it works again. Genpower were useless and argued over warranty times so much for the platinum warranty! Kind regards Andy
@engineeringdept.generatorg1760
@engineeringdept.generatorg1760 6 жыл бұрын
Thank you for your feedback! We pride ourselves on "Good old-fashioned customer care!"We strive every day to save generators and other machinery from being scrapped due to parts not being available. It helps every-ones pockets and prevents tons of CO2 being added to our ecosystem!
@Generatorguru
@Generatorguru 12 жыл бұрын
Was your voltage changeover switch on the lowest setting? If so you windings need replacing. L1 & R1 should = 0v ac
@TheBigmachineman
@TheBigmachineman 5 жыл бұрын
Excellent video and obviously you know what your doing and gave great advise. Thanks for sharing.
@hensonorr9343
@hensonorr9343 4 жыл бұрын
this is the first video i have seen on generators having a problem with mine and youre the best so far fully understand everything
@Generatorguru
@Generatorguru 4 жыл бұрын
Thank you for the feedback!
@dudealjero
@dudealjero 4 жыл бұрын
Very explicit and concise. You're the best.bless you
@paperwork1125
@paperwork1125 5 жыл бұрын
I agree that this is the best instructional video. Might want to do it for companies and get paid for it.
@mojavegold-
@mojavegold- 5 жыл бұрын
Very good demo. Nice, clear explanation. I thought I might mention though - that the rotor is not "otherwise known as the stator". The part you call "the windings" are the stationary part of the generator - the stator. The rotating part of a generator or a motor is the rotor - whether it has windings, permanent magnets or a squirrel cage structure.
@Generatorguru
@Generatorguru 5 жыл бұрын
Hi Ralph Thanks for getting in touch! A few people have pointed it out over the years, a bit of a slip of the tongue we didn't spot until after we had posted the video, it used to have a little tag at that point in the video apologising but youtube seems to have dropped the captions off and won't let us replace them as its convinced they are still there!
@analiagamarra1715
@analiagamarra1715 6 жыл бұрын
hi from argentina, your video was very helpful to me, you explain very well all the trobleshooting, thumb up for you, thanks
@MorrisRayMccain
@MorrisRayMccain 12 жыл бұрын
A great video, easy to follow. Please keep them coming
@lasurvivor47
@lasurvivor47 9 жыл бұрын
Thank you! Very informative.
@wyattoneable
@wyattoneable 11 жыл бұрын
Outstanding video, very helpful Thank you.
@mickeycruz912
@mickeycruz912 2 жыл бұрын
Great video.. now I’m headed out to the shop to use what I just learned on a generator. Thank You
@Generatorguru
@Generatorguru 2 жыл бұрын
Glad we could help
@doilHliob
@doilHliob 11 жыл бұрын
Thanks for the informative video. I am an experienced motorcycle mechanic, but wasn't sure what to look for in testing why my xp4400e generator was only producing 40 volts at the outlets. The tests you prescribed here showed all within normal operating parameters, is it your opinion that my AVR has quit? Thanks again!
@rodolfoplasencia4953
@rodolfoplasencia4953 4 жыл бұрын
Great video Generator Guru! You got a new subscriber! Thank you!
@notchfox6086
@notchfox6086 6 жыл бұрын
Woow im going to check my Generator !! Thanks for the video!
@Generatorguru
@Generatorguru 12 жыл бұрын
Can you please clarify what the n v v u represent. Also which generator (make and model) do you have? Your rectifier is reading a bit high. I would suggest replacing it.
@vladimirparra1626
@vladimirparra1626 4 жыл бұрын
So nice video..thanks teacher..i continue following you from República Dominicana..
@brandonwright7950
@brandonwright7950 4 жыл бұрын
Thank you for the guide! Very helpful
@Generatorguru
@Generatorguru 11 жыл бұрын
What were the readings as set out in the video?
@Generatorguru
@Generatorguru 11 жыл бұрын
Does it have 2 poles on the windings (i.e. L1 and L2 And R1 and R2). If so then one of your windings sound like they have broken. Test the continuity on each set to see if one has snapped.
@peterseviour
@peterseviour 12 жыл бұрын
Hi. Great video. Very informative. Im trying to repair a generator very similar to the 1 in the video. i think it is probably the avr but when i test the voltages with the avr disconnected i get 1-2 volts between L1 and R1. is that anything to be concerned about or not. all other voltages are 3-4 volts
@raucklobster
@raucklobster 4 жыл бұрын
Fantastic video, cheers mate!
@jaimequintero843
@jaimequintero843 7 жыл бұрын
Very good explanation of the fault, will serve me much thanks
@engineeringdept.generatorg1760
@engineeringdept.generatorg1760 7 жыл бұрын
Always happy to help!
@davids9139
@davids9139 5 жыл бұрын
nice video. The only technicality I see is your explanation of a rotor and stator, two distinctly different parts. Keep up the great work! This was a very informative video!
@Generatorguru
@Generatorguru 5 жыл бұрын
Yeah I got nervous during filming. I did add a note over it on youtube, just after I uploaded the video, to say I got them mixed up but over the years it seems to have disappeared with all the updates that KZfaq have done. Thanks for pointing it out. I will try to get that reinstated. :)
@angelnazario7775
@angelnazario7775 6 жыл бұрын
Excellent video ,very profecional !!!!
@Generatorguru
@Generatorguru 11 жыл бұрын
Hi Amber, Are you getting any reading across R1 and L1?
@stephendullea5307
@stephendullea5307 4 жыл бұрын
What's that you say? Ahhh! Now I can hear you. I have to remember not to test my AVR on a windy day I guess...THANK YOU!! very content rich. Love that.
@Generatorguru
@Generatorguru 4 жыл бұрын
Stephen, Thanks for getting in touch. Yes, we find on some computers the sound works perfectly, and on others it is impossible to hear. If you have any questions please contact us www.generatorguru.com/need-help/. We have in planning stage, a new version of this video and a poster for step by step instructions. Thanks for your feedback! Hope it was helpful even with the sound quality. :)
@daviddominguez3461
@daviddominguez3461 4 жыл бұрын
Usted tiene un excelente canal, muchas gracias por compartir, Saludos desde Veracruz México.
@engineeringdept.generatorg1760
@engineeringdept.generatorg1760 4 жыл бұрын
Gracias por sus amables comentarios. Thank you for your kind feedback.
@Generatorguru
@Generatorguru 11 жыл бұрын
Yes we want the test reading in Volts AC (V~) please
@camshaftshaft2711
@camshaftshaft2711 10 жыл бұрын
Great vid very informative thanks:)
@rasselas36
@rasselas36 Жыл бұрын
Thank you for your excellent and most helpful video. I tested my Firman 4550/3650 and the results were not what I was hoping for. Across the brushes 13.28 L1/2 .38 R1/2 .34 and I didn’t bother measuring L1/R1. Please confirm my worst nightmare about this generator. Thank you again for sharing your time and knowledge.
@Generatorguru
@Generatorguru Жыл бұрын
Sorry! The rotor diode has blown. If you can see it on the end of the rotor you can remove and replace, or take it to a motor rewind shop and ask if they can change it for you. :)
@rasselas36
@rasselas36 Жыл бұрын
@@Generatorguru thank you. Have a merry Christmas.
@southinflicted
@southinflicted 11 жыл бұрын
thanks mate, wish you nothing but the best, your a champ.
@roberttreadwell3252
@roberttreadwell3252 Жыл бұрын
I had a loose terminal on a new duromax 8500 which fried the avr.. They sent a new one but it was only putting out 109 volts on both sides . The avr had an small adjusting screw and I turned it and adjusted it to 120 . Works perfect now.. Thanks for the video
@Generatorguru
@Generatorguru Жыл бұрын
Ummmm.... you should not be adjusting that screw! They are set at the factory and now you have just changed the hertz output!!! That is not good!!!!! IF IT HAD CORRECT VOLTAGE BEFORE THE AVR BLEW - Run the test in this video and follow relevant steps below. IF GENERATOR IS COMPLETELY BRAND NEW: Best to set it back to 109 then adjust the speed by the top screw on the carb. Use voltmeter to set to the correct voltage. Before you do that. be sure good fuel flow is coming from the tank as the Petcock has a filter behind it which might be blocked. IF GENERATOR HAS RUN FOR MORE THAN 1 HOUR: If you were getting low power and it is NOT totally brand new, but has some running time on it, this is what you need to check: 1) it needs servicing. (1st service best done at 50 hours as loads of metal shaving are produced as it settles in) - see kzfaq.info/get/bejne/n9Vxmqaitc65lps.html 2) The engine has settled in and valves need resetting. This needs doing after about 1st 50 hours - see valve setting on our website and follow this video: kzfaq.info/get/bejne/o7-il9GBu9PFdKc.html If you need more help please contact us on generatorguru.com/need-help/ and we can assign you an engineer. :)
@roberttreadwell3252
@roberttreadwell3252 Жыл бұрын
The generator is running at 60 to 61 hertz. This was tested with an Ideal sure tester
@Generatorguru
@Generatorguru 12 жыл бұрын
It could be that the floater in the carb is stuck. I suggest a good clean, and inspection of the whole carb. If there is old or dirty fuel it will allow to much fuel through to the engine. The only other thing it will be is a governor problem, but this is very rare.
@Generatorguru
@Generatorguru 12 жыл бұрын
That is the rectifier. You can find the replacement on our website. Sure drop us an email on the site, there is a link there for sending an email.
@Generatorguru
@Generatorguru 11 жыл бұрын
What test results were you getting?
@roacesar5074
@roacesar5074 7 жыл бұрын
hi, my brother very good i like this video, congratulations from Venezuela !!!!!!!!!
@000001willy
@000001willy 6 жыл бұрын
Excellent video. I would have appreciated better close-up shots but I think it was good enough to give me the general idea.
@Generatorguru
@Generatorguru 6 жыл бұрын
Hey thanks for the info We will try to rectify this in future. :) (PS. sorry about the delay in answering, for some reason KZfaq sent this question to the "junk" folder. We apologise for the inconvenience.)
@diceman220
@diceman220 11 жыл бұрын
Good job. When you take the reading, is the AVR pluged in or out ? Thanks
@del80y
@del80y 4 жыл бұрын
Probably 1 of the most helpful and easy to understand videos I've seen. Especially as I'm trying to diagnose my genny which has stopped producing power. I've tried the drill technique and I've tried the flash with a battery after disconnecting the avr. Neither have worked. Tho the genny did produce power for the few seconds I flashed it with the battery. So now I'm wondering if the avr is fried as we noticed water in the extension lead that was plugged into it. So I'm thinking that has sorted out the avr to protect the alternator like you just mentioned it should!
@Generatorguru
@Generatorguru 4 жыл бұрын
For fault finding or technical advice, feel free to contact us using the link below www.generatorguru.com/need-help/ This will allow our engineers to review your query and give you the best possible advice!
@SOLOPAMPA
@SOLOPAMPA 2 жыл бұрын
Excelente explicación, sencillo y concreto
@Generatorguru
@Generatorguru 2 жыл бұрын
Thanks! If you need any further help or parts, please visit us at www.generatorguru.com. :)
@doilHliob
@doilHliob 11 жыл бұрын
Thanks Generator Guru!
@drywalller
@drywalller 9 жыл бұрын
thanks for your video helped me alot.I repllace avr on my generator brushes are find but .dont have power .
@randolphjones7143
@randolphjones7143 4 жыл бұрын
Then how did the video help you at all then I dont understand really
@skhurramshah
@skhurramshah 12 жыл бұрын
Thank you very much for you concern. Appreciated....
@ClaymateDesigner
@ClaymateDesigner 3 күн бұрын
Generator guru gave me more help with my hyundai generator that the importers of the generator.
@Generatorguru
@Generatorguru 9 сағат бұрын
So happy we could help! Thanks for the feedback!
@ClaymateDesigner
@ClaymateDesigner 6 сағат бұрын
@@Generatorguru How are you with hyundai diesel engine parts?
@alecbamfield9610
@alecbamfield9610 5 жыл бұрын
Fantastic explanation,
@stevengeorgecleator5040
@stevengeorgecleator5040 Ай бұрын
Top vid , cheers mate . Very informative.
@Generatorguru
@Generatorguru Ай бұрын
Glad you enjoyed it
@Generatorguru
@Generatorguru 11 жыл бұрын
There is a sticker with the amps and volts on the vac. What does it say on it?
@paulwhelan2573
@paulwhelan2573 6 жыл бұрын
Thanks, Good video.
@eusebiomunozhumanez7076
@eusebiomunozhumanez7076 6 жыл бұрын
Que bien por la traduccion al español seguire en contacto
@dreadlocksoutdoors492
@dreadlocksoutdoors492 Жыл бұрын
Helpful video. Thanks for sharing.
@Generatorguru
@Generatorguru Жыл бұрын
Glad it was helpful!
@ochaarul786
@ochaarul786 2 жыл бұрын
Very usefull video, thanks a lot for your teachings.
@Generatorguru
@Generatorguru 2 жыл бұрын
You are welcome
@Powerstrokemods
@Powerstrokemods Жыл бұрын
Thanks for the video, this is one of the better, more informative videos on this subject! The service manual for my EB6500SX is about $150, USED, so, you might have saved me that money!
@Generatorguru
@Generatorguru Жыл бұрын
Glad it helped
@Generatorguru
@Generatorguru 12 жыл бұрын
Well you need to run this video to get the results for the readings. In respect to the engine not starting, sounds like it needs a service. Change the oil and fuel (over 6 months it will be stale) and clean off the spark plug. Chances are that will fix your starting and may even fix the electricity problem if the thickened oil id keeping the engine revs low. Hope this helps.
@BillSikes.
@BillSikes. 4 жыл бұрын
Cheers bruv.. Nice one
@normthompson9588
@normthompson9588 4 жыл бұрын
The was a great job bud
@harithluqman1926
@harithluqman1926 5 жыл бұрын
Thank you for the video
@Generatorguru
@Generatorguru 12 жыл бұрын
If you have a capacitor then you need to have a look at my video for Brushless Generator Testing. You cannot fit an AVR unit to a brushless alternator without replacing the whole alternator and wiring system. It would be cheaper to buy an new generator, and a lot less hassle! Hope this helps!
@ajf6067
@ajf6067 11 жыл бұрын
Good info, thank you..
@FALKOR78
@FALKOR78 11 жыл бұрын
Hope I'll never need it but nicely done and helpful video...
@Drevilbreakfast
@Drevilbreakfast 6 жыл бұрын
really good video
@josemariacalebgarciayamin5250
@josemariacalebgarciayamin5250 5 жыл бұрын
Saludos, excelente tus explicaciones,muy buen video.atentamente José María García Yamin Caracas, Venezuela.
@engineeringdept.generatorg1760
@engineeringdept.generatorg1760 5 жыл бұрын
Thank you your feedback is greatly appreciated Gracias, sus comentarios son muy apreciados
@DEZZIS51
@DEZZIS51 11 жыл бұрын
Thanks from Dennis at Northern Tool and Equipment Pompano Beach Fla. Hi Jenny.!!
@Generatorguru
@Generatorguru 11 жыл бұрын
Cooper pipe freeze spray works too. But make sure you wear gloves, especially when spraying down the bolthole. Don't want to freeze your fingers. :)
@enochsteven307
@enochsteven307 4 жыл бұрын
Thanks a lot for all of the fault finding techniques. Really appreciate it. I have one query and here it is. What will be the likely conclusion if I don't get any reading(0 Volts) with the brushes and the windings??
@engineeringdept.generatorg1760
@engineeringdept.generatorg1760 4 жыл бұрын
As your results are showing a low voltage, we suggest you “Flash” your alternator. Follow the steps below: 1. To re-excite your alternator, we suggest you only use this method, as described by Generac Generators on KZfaq: kzfaq.info/get/bejne/Y7KCaZWk0p25g4k.html 2. Run the generator for 20 minutes without load to stabilize the magnetic field in the Alternator. 3. Test with a suitable appliance to make sure the load is stable. If not go to step 4. 4. Repeat our tests: www.generatorguru.com/help-me-fix-my-generator-repair-advice/ If results are below 1 Vac, repeat step 1. If this continues please contact us. If results are between 1-7 Vac, but you are not getting full voltage at the sockets, then you will need to replace your AVR/Capacitor. If results are above 8-10 Vac range, then you will need to replace your AVR/Capacitor. But be warned that the high reading will damage the AVR/Capacitor over time. This could result in it lasting a fraction of the time expected on a stable alternator. If results are above 10 Vac range, be sure you removed the AVR/Capacitor before testing. If you have and are receiving this result, we suggest you take your generator to a “Motor Rewind” company for repair. You can find your local Motor Rewinding company by doing a search on the internet for “Motor Rewind.” It is worth asking for a quote from a few Motor Rewind companies as their prices can vary greatly.
@gelumiro1160
@gelumiro1160 9 жыл бұрын
thanks for video
@samgokuo1775
@samgokuo1775 2 ай бұрын
I am very much curious, how much resistance reading is expected across the slip rings of the rotor, and does it vary, depending on the power rating of the generator? Very informative video by the way, thanks for the clear demonstration.
@Generatorguru
@Generatorguru Ай бұрын
Thanks!! Resistance varies from generator to generator, and not all generator companies publish them. Hence needing a better way to test the alternators, and we came up with this! It is called the "Beagley Alternator Testing Technique" and was invented by our company founder many many years ago! :)
@jcv.privado
@jcv.privado 3 жыл бұрын
Muy buen video.
@carpetinbathroom
@carpetinbathroom 3 жыл бұрын
Good footage and really helpful. I have just tested my generator that wont give power. Across the brushes 4.8 volts. L1 and L2 11.3 volts. R1 and R2 2.2 volts. R1 and L1 7.8 volts. Just need to work out now what that actually does mean 😀
@Generatorguru
@Generatorguru 3 жыл бұрын
You alternator has blown. Sorry! You need to either replace it or take it to a motor rewind company to see if they can fix it for you. :(
@markwestaway6173
@markwestaway6173 11 жыл бұрын
Hi, I have a 3KW Suntom single phase diesel generator. It was ok, but now only producing 85Volts AC. I have followed your instructions, I have 1 volt across brushes, brushes ok. 4.8 Volts on L1 L2. 4.9 Volts on R1 R2 0Volts R1 L1. Do I need a new Rotor?.
@Generatorguru
@Generatorguru 12 жыл бұрын
How many wires come from the windings?
@skhurramshah
@skhurramshah 12 жыл бұрын
Hi! I really liked the video its full of information, but I need some more information from you if possible, that my generator speed is too fast and it creates a lot of noise when I put on the load on it, someone told me to fix the speed through the screw near the carbonator. So would you please tell me anything which really help me out.
@Moeterboater
@Moeterboater 11 жыл бұрын
Hi Generator Guru. I have the exact same generator as you have in your very informative video. My problem is that when the motor is running and I go to turn the circuit breaker switch for the 240V to on, an awful grinding noise happenes and the switch trips immediately. Any ideas? Please help.
@Moeterboater
@Moeterboater 11 жыл бұрын
Hi, I've inspected everything and it all looks good. The generator is very new, used only a few times but it's been sitting in the shed for a few years. Does it sound like the AVR is gone? Would that horrible noise I described come from the generator if the AVR was gone?
@williamwaters4506
@williamwaters4506 Жыл бұрын
I learned a lot, thanks.
@Generatorguru
@Generatorguru Жыл бұрын
Glad it was helpful! We are always happy to help. :)
@munafkhalfe8842
@munafkhalfe8842 8 жыл бұрын
thank u generator guru
@davidsalmon3605
@davidsalmon3605 9 жыл бұрын
Very helpfull. I have a DG6, it looks like I have to remove the muffler first to access the end of the Alternator. Thanks for your help. David from NZ
@Generatorguru
@Generatorguru 9 жыл бұрын
If you have the super-silent version, You might be able to find the Capacitor (or AVR in some models) from the back panel held on by the 10mm bolts (some models only). If not you will have to remove the exhaust... sorry.
@Generatorguru
@Generatorguru 11 жыл бұрын
No the L1 & R1 reading tells me the windings are arcing. Remove the winding and have a look to see if anything has got ground up between the long fins. If so remove carefully and reassemble. DO NOT USE OIL ON THESE PARTS! (you may not but many do, and oil and electric do not mix!) If this is not what has happened take the winding and the rotor to your local motor rewind company to be rewound. Hope this helps! If you need any more help call us. Our website lists our number. :)
@bunnyman6321
@bunnyman6321 Жыл бұрын
Thanks for sharing!
@Generatorguru
@Generatorguru Жыл бұрын
Our pleasure!
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