Welcome to an exciting tour inside the frozen fast food factory! In this video, we will discover together how frozen nuggets and burgers are made with high quality and delicious taste. From selecting fresh ingredients to the final freezing process, we will go through all the steps in detail.
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1. Ingredient Selection and Preparation
*Quality Check:*
- It all starts with selecting high-quality meat. For nuggets, fresh chicken is used, while beef or vegetarian alternatives are used to make burgers.
- The ingredients are carefully checked to ensure freshness and high quality.
*Grinding and Mixing:*
- The meat is ground to obtain a homogeneous texture.
- For nuggets, the meat is mixed with additional ingredients such as breadcrumbs, spices, and stabilizers.
- For burgers, spices and sometimes some auxiliary ingredients are added to improve the texture and flavor.
2. Forming
*Nugget Forming:*
- The chicken mixture is transferred to the forming machines that make nuggets in uniform shapes and sizes.
- Special molds are used to give the nuggets their distinctive shape.
*Burger shaping:*
- The burger mix is ​​pressed in forming machines to become discs of equal thickness and weight.
3. Coating and seasoning (for nuggets)
*Coating process:*
- The nuggets are passed through a liquid mixture called batur to obtain a primary coating.
- Then they are covered with breadcrumbs to obtain a crunchy texture.
- In some cases, this process is repeated to obtain an additional layer of crunch.
4. Precooking
*Partial cooking:*
- The nuggets and burgers are partially cooked by deep frying, baking or grilling.
- This precooking helps to set the shape and reduces the cooking time required later.
5. Flash freezing
*Flash freezing:*
- The nuggets and burgers are frozen quickly at very low temperatures to ensure that the flavor and texture are preserved.
- Flash freezing helps prevent the formation of large ice crystals that may harm the quality.
6. Packaging
*Packaging:*
- Frozen nuggets and burgers are packed in airtight bags or boxes.
- Packaging aims to keep the product fresh and protect it from spoilage.
7. Quality Control
*Inspection:*
- Rigorous tests are conducted to ensure product quality, including taste tests and visual inspections to ensure uniformity of size and shape.
- Products are ensured to meet health and safety standards.
8. Storage and Distribution
*Cold Storage:*
- Products are stored in frozen warehouses until they are ready for shipment.
- The cold chain is carefully managed to ensure that the products remain frozen until they reach the consumer.
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Join us on this exciting tour and discover the secrets behind the frozen nuggets and burgers industry! Don't forget to subscribe to our channel and activate the notification bell to receive all our news. 🎬🔔
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