This is making my brain hurt! THREE for a mold change in a 150 T or less press? WOW! In my youth, I changed a pair of 1000T Farrells in one 8 hour shift, by myself. The 'mold level for flow' cracked me up! How 'mold true to platen so you don't crash the KO pins'? How about 'locator ring adaptor ON mold to avoid a crash'? I don't think I could stomach their version of 'cycling in'.
@NFSCalex8 ай бұрын
As Joy Signal closes, we just shipped out our Arburg Allrounder 175V to Ohio. Lowering the injection head for shipment was exciting. All we're left with is an old school custom PLC controlled "Screw"burg.
@kerryhill33235 жыл бұрын
Move the machine over the lifting beam properly and you can loose the person holding the die in place while you bolt it in , and locate it easier. 3 guys on a die change crazy
@DarthVainer4 жыл бұрын
They’re making a basic mold changeover more complicated then it really is goodness.
@udokrause8323 жыл бұрын
Die neuen Arburg, da stellt sich der Kniehebel automatisch ein. Du musst nur die Seite finden. :-))) Bei 1 K Maschinen brauchst du keine Wasserwage. Richte dich an die Gewindebuchsen auf der Aufspannplatte. Ach ja, lasst mit den Gurten an Spannung nach , wenn die Düsenseite fest ist. Ihr verspannt sonst das Werkzeug. Das seht ihr, wenn die Führunssäulen und Zentrierungen anfangen zu "Fressen" also abschaben. Das spürt man, wenn man mit die Finger entlang geht. So ein langer Kratzer.
@marke83235 жыл бұрын
I've had many different jobs in my life but I did enjoy Molding set-up and processing. We had 29 Molders from the small 75 Ton Cincinnati Milicrons to the 500 Ton HPM's, producing "Signal-Stat" heavy Truck lighting for Federal Mogul. We also did all of the lights on the U.S. Postal Service (LLV's) minus the headlights. What may run fine at 9AM may go out of Spec when the place gets hotter later on in the day. Conditions are always changing and you had to adjust for them. The Thermelators heating and drying the Acrylic, Polycarb and PVC resin and everything radiating heat, whew, did I say I missed that? lol
@Steve-sl3ib9 жыл бұрын
So true you shouldn't take the crane off until both sides are clamped and yes those are little molds. I was hanging almost 2 ton molds at the Hoover Plant
@camcant75967 жыл бұрын
ok i have been setting molds for 35 years and i have not figured out how to put knock out bars in after the mold is bolted in both sides .
@velvetjher76454 жыл бұрын
I dont think you need a hammer to level out the mold also using the extension metal to tighten it down for that I would prefer to use torque wrench just to get more accurate on tightening the mold. Also you could've set the clamp first before clamping the b1/2
@alexanderjunior11053 жыл бұрын
pro trick: watch series on Flixzone. Me and my gf have been using it for watching loads of movies these days.
@ottobentley2583 жыл бұрын
@Alexander Junior Definitely, been watching on flixzone for years myself =)
@andyvan56929 ай бұрын
one other thing, shouldn't the power to the machine be OFF, so the ram doesn't crunch an arm or hand??- a locked out machine is a safe machine.
@buyhana Жыл бұрын
Bro why didn't have more options for your company,? it is not a little bit hard no these, however great job you are excellent great job ,take care
@klosayhtoo47729 жыл бұрын
Should not take the crane off before every clamps on. Not only at stationary half.
@vikkyvishwas90164 жыл бұрын
I will also a injection molding machine operator so I was doing job in other countries
@joelb6703 жыл бұрын
Clean machine, that I like.... Nice Arburg you got there... How many tonnes?
@ekaroottaweesook92402 жыл бұрын
That is the machine size to 80 tons My work shop have this size all 8 units. And bought option for auto magnet clamp. Don't use manual clamp.
@anderskarlsson98814 жыл бұрын
How come that everybody in the US uses safety goggles when working? At the same time they happily lift loads with open lifting hooks (without a safety latch). Strange....
@justmeannmarie11354 жыл бұрын
OSHA. My factory sets the rules for our PEP (personal employee protection) based off OSHA. These guys would be fired where I work as a mold technician. But we don’t have little tiny molds like this. Everything I set requires a 30 ton crane.
@MegaFloridaSurfer7 жыл бұрын
OK so you set die height and you put on the Clamp on Back half but you forgot to put in the ejector bars.
@joshua_lee7326 жыл бұрын
You can see at the start of the video that the machine is equipped with blunt ejecter bars
@thanhthe26193 жыл бұрын
Hope people understand ! 3 people to do a mold change in this clip . Cause is easier for us to understand the demonstrations!
@pentel845 жыл бұрын
did You see double mould on bootle crates for example (Staroporamen with IML on one machine and cycle time 55s? )
@AP-kh3oj2 жыл бұрын
Does the crane not move? So they can position the mould directly over there press?
@beafman15725 жыл бұрын
These guys need to stop, this is hurting my brain... 100 ftlbs per bolt, each clamp is rated for 500 lbs There is an auto die height on that machine...
@cesardiaz64096 жыл бұрын
3 guys for just a simple mold? I’ve been putting 15 ton molds on a 2000t press and by myself. This is a little toy.
@siro43997 жыл бұрын
so great, easy understanding
@demeye5789 жыл бұрын
dude i do a whole set up my self and processes
@dylanwatson64285 жыл бұрын
Yeah 3 people that's excessive
@bjvincent713 жыл бұрын
From part to part I do a mold change in 30 minutes or less
@udokrause8323 жыл бұрын
Ich brauche 90 Minuten. Ist aber 2 Component. Das Werkzeug hat so 2 Tonnen. Wenn ich Pech habe muss, ich den Holm noch ziehen. Dann kommen noch Stecker für Heizung und Fühler dazu. Etwa 12. Kühlung= 50 Schläuche. Wenn alles schön heiß ist, kommt die Hydraulik für die Nadeln-Verschluss Düsen dran. Bei meinem Glück gehen da 4 Stunden drauf. Nebenbei laufen auch noch meine anderen Maschinen. Klar auch in 2 K. :-)))))
@JohnBoyDeere8 жыл бұрын
"A level mold will help your flow in your mold", really? "Ideally you'd use a torque wrench but, we don't do that" really again?? The "channel" is properly called a clamp slot btw. There is an old saying "Sometimes what is passed off as wisdom is, in all reality, nothing more than eloquent foolishness" Pretty Arburg though...
@xMrGrimshawx5 жыл бұрын
@J J or off center knockout rods
@joshbowen27172 жыл бұрын
I visited the arburg facility in Connecticut, they dont even use a torque wrench when installing molds there.
@dektoolingltd64796 жыл бұрын
3 people done such a small mold, increase a lot of cost, the lifting seems too slow ~~~
@martineering.evoluzione4 жыл бұрын
It is not about whether it is too slow and how many people to help ... it is to be safe and following your thinking, you are probably an employee of a labor camp.
@ryxkidlat6 жыл бұрын
Nice set up dude.... But lack of safety.. I suggest use safety hand gloves.. Nice video.
@Ramesh-lb6xy4 жыл бұрын
I am working this machine in plastic company 8 years
@beafman15725 жыл бұрын
At 4:21, my man said a level mold will help flow......
@DarthVainer4 жыл бұрын
Ok boy should’ve just stated the reason for leveling the mold is for lining up the knockout pattern.
@Endless_Skyway_Adventures2 жыл бұрын
🧐🤨🥸🤓🤨🧐😳🤫🤔😱
@joelb6703 жыл бұрын
Oh., no need tho torque that much, only destroying the threads in the plates......
@paddyici66296 жыл бұрын
The most primitive way to load a mold tool LOL also so dangerous, the eyebolt probably didnt have a SWL (Safe Weight Load) also it is not a carriage its a toggle lock, if anything your barrel is called a carriage, i suppose it is not too bad with the size of the tools, but if you were working at my place you would be fired within 5 minutes, especially when you are working with 18 ton bumper tools
@boubakrsabir5 жыл бұрын
Is it injection of rubber or plastic?
@brokenplanet79484 жыл бұрын
Interesting 👍
@willkenowski56237 жыл бұрын
I'd so be fired using doing a setup like this, but you hang 500 lbs molds I hang 75 - 60,000 lbs molds.
@skaterhk2135 жыл бұрын
And you want the mold level so your knock out are lined up
@jasonbottomley62117 жыл бұрын
How to not put a mould tool in a press, I've been doing this job for 24 years and this is dangerous mould loading! how to bend an eye bolt more like lol
@Ramesh-lb6xy4 жыл бұрын
Good job 👍
@Pomegranateframing4 жыл бұрын
Dude I want injection molding machine wich company batter..I started a new bussiness in plastic molding
@tanveerkhan9221 Жыл бұрын
Boy injection moulding machines are really good made in Germany
@JoJo-dc2ey6 жыл бұрын
Um where are the Ejector Bars? I mean unless the mold was modified... This mold looks like it needs KO's
@joshua_lee7326 жыл бұрын
The ejecter bars are in the press already. They run the mold with blunt knock outs.
@haijiang-michael7 жыл бұрын
very nice
@JLuis-wh1ue6 жыл бұрын
Vastante primitivo la forma de sacar el molde de la estanteria y de ponerlo en la Máquina. VERGONZOSO
@joelb6703 жыл бұрын
Man, why don,t you out the licayor ring on the tool? Much easier...
@Dhiggins908 жыл бұрын
Those are tiny. I put a 10 ton mold in a 750 ton press.
@alial-ali8654 жыл бұрын
NICE!
@ALRULZ19655 жыл бұрын
There is absolutely no way that mold weighs 500 pounds.
@jeremymcclanahan23893 жыл бұрын
500 lb mold...that's cute...try 500,000 lb.
@jovenray87714 жыл бұрын
Usually,It would be done by 1 guy in 10min in China. It's what my friends every day do.
@skaterhk2135 жыл бұрын
This is fucking old school
@babaufo93344 жыл бұрын
Süß
@user-kf1td5sp9m3 жыл бұрын
真不可思議所有的危險動作都做足了
@user-ox8wq8qb5s5 жыл бұрын
شيء رائع جدا
@beafman15725 жыл бұрын
Are you kidding me? 3 guys for that?
@velvetjher76454 жыл бұрын
Lol one is enough
@truongson20667 жыл бұрын
mold setup takahata
@Cncguru-wl9hn Жыл бұрын
Amateurs . Use a torque wrench
@hariharan.k91513 жыл бұрын
Any cipet students here 😎😎
@m.m.p7176 жыл бұрын
You mould loading is wrong
@demeye5789 жыл бұрын
we have 380 ton machines
@whoswho_-4 жыл бұрын
We have 2500 ton
@sinarafik46004 жыл бұрын
Arburg golden edition is the best
@Nir.Arieli3 жыл бұрын
why?! best as what?
@Truevisible4 жыл бұрын
5 min only assembly
@abizzlebizzle992410 жыл бұрын
You guys are playing with little toys, just washers on your clamps? That is crazy even at 500 pounds....
@dylanwatson64285 жыл бұрын
These are baby moulds. I'm the big daddy mould changer
@c-wayc-way12437 жыл бұрын
No hand glove
@alfredofonseca5945 жыл бұрын
Helment ?
@martineering.evoluzione4 жыл бұрын
What a badly organized place. They have no idea about machine mechanics even.
@truongson20667 жыл бұрын
i need autoclamp
@rashikchovatiya22705 жыл бұрын
Mikenll
@pindaalejattsukh69155 жыл бұрын
opt ..
@angadhchamlingkharicha70576 жыл бұрын
So small... I just think you r playing with it... I load.... 10 ton mould in 760 ton IMM