A step-by-step DIY guide on how to change the wire in your mig welder 👨‍🏭🪡🔥
Changing the wire in a MIG welder involves several steps:
1. Safety First:
- Turn off the welder.
2. Remove the Spool:
- Open the side panel of the welder.
- Release the tension on the wire by loosening the tensioner.
- Take out the old wire spool.
3. Prepare the New Wire Spool:
- Ensure the new wire matches the specifications for your welder.
- Place the new wire spool on the spindle, making sure it rotates freely.
4. Thread the Wire:
- Feed the new wire through the wire guide and into the hose assembly.
- Guide the wire through the welding gun's cable.
5. Adjust Tension:
- Tighten the tensioner to apply moderate pressure on the wire without deforming it.
6. Reconnect the Power:
- Turn it on.
7. Test the Feed:
- Run the wire through the system to ensure smooth and consistent feeding.
8. Adjust Tension as Needed:
- Fine-tune the tensioner if necessary to prevent wire jams.
Always refer to your welder's manual for specific instructions, as procedures may vary between different models. If you're unsure or uncomfortable with any step, seek guidance from a professional or someone experienced in welding.
** Bad Chad uses 0.23 wire because he likes how the smaller wire melts faster on the sheet metal than the 0.30 **
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