In this video I start the assembly of the Kawasaki F7 Bushwacker 175. Includes the crankshaft inspection, and install, and the transmission and some of the shift components in the right case.
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@RDEnduro4 ай бұрын
Bushwacker was my Dads nickname in college after he drove his Mustang mach1 into a row of hedges. Appreciate the video, great the crank seems to be passing all the checks
@montana2strokeracer4 ай бұрын
Cool story my friend, yep so far so good with the engine, hope it continues.
@peteetwell8263 ай бұрын
For a Suzuki guy, you do good Kawasaki! Another example of the Universal Japanese Motorcycle. Thanks for showing us how to do the assembly the right way.
@montana2strokeracer3 ай бұрын
Thanks Pete, they are all pretty similar.
@petermckee10614 ай бұрын
Glad to see a session on the F7, Dale. Many thanks for the fine video. Cheers, Peter.
@montana2strokeracer4 ай бұрын
Hey Peter, this is really kind of new to me. Have limited experience in the Kawasaki circle.
@petermckee10614 ай бұрын
@@montana2strokeracer Brings back memories of my F3.
@jamesws33 ай бұрын
Nice to see you back on the F7. And also glad I am not the only one who's ordered seals and parts again since I can't find the first ones I bought! Excellent tutorial on engine reassembly. And no extra parts is always a big plus!
@montana2strokeracer3 ай бұрын
Thanks Jim, I have a lot of extra parts because of my memory....LOL
@Dsm1524 ай бұрын
I like the Kawasaki videos. Something different. Thanks Dale
@montana2strokeracer4 ай бұрын
Thanks Dan, I just haven't had much experience with them, so I am a bit like a fish out of water. The hardest part of them is the parts availability. Just not out there like some of the others. But it's fun and time to get the engine back in the frame. Thanks for following the project.
@JohnnieBravo13 ай бұрын
It's very soothing and comforting to catch a beer, sit back and watch your videos Dale! Always good to see a new one posted. (gives me a nice fun break from editing mine)
@montana2strokeracer3 ай бұрын
Thanks Johnnie, this truly is becoming a full-time job, without pay. Really don't want it to be, that way. The shop part is a lot of fun but the editing......well it's not my favorite and takes a lot of time. Sounds like you know exactly what I'm talking about.
@gigicocreates4 ай бұрын
Coming along nicely. I'm sure this video will be like gold for someone else working an F7! You've got all the details covered and your camera work is good too. Can see everything very clearly and thanks for thinking of us with all the various visual perspectives. Really helps me understand the mechanics of these old bikes. 👍
@montana2strokeracer4 ай бұрын
Hey Gigi, thank you so much, this is really new to me, not too much experience with Kawasaki, but really not all that different. Thanks for the kind words on the video quality, I am trying some new things to make them better.
@gigicocreates3 ай бұрын
Looks great Dale. It's a pleasure to watch, even relaxing I would say. @@montana2strokeracer
@johnanderson79884 ай бұрын
Not important but that's the same Sears chair I have. Cool video for my Sunday morning coffee.
@montana2strokeracer4 ай бұрын
Well John it's important to me, it's a comfortable stool and I use it for welding also. Thanks for following the channel.
@retromechanicalengineer4 ай бұрын
Quality work as usual Dale. Nice to see the Kawasaki get an airing. Best wishes, Dean.
@montana2strokeracer4 ай бұрын
Hey Dean, and it was nice seeing your new offering also. The Kawasaki's are really not high on my experience page. But that being said, they are not all that different. Biggest issue is parts, just not out there like the Yamaha's and Suzuki's.
@markgaitan51073 ай бұрын
Hi Dale Truly enjoy you videos and your attention to detail. In assembling of the motors. Keep up the good work learning a lot from your videos.
@montana2strokeracer3 ай бұрын
Thanks Mark, always a pleasure to see you here.
@cozydram14 ай бұрын
Fascinating
@jamessharp97904 ай бұрын
Nice work
@montana2strokeracer4 ай бұрын
Thanks buddy!
@MrVinylJunkie4 ай бұрын
Awesome Work Again Dale !!! Cheers 👍😎
@montana2strokeracer4 ай бұрын
Thanks JD, lots of fun.
@customgaragemoto75904 ай бұрын
Top Dale 👍👍👍👍👍👍👍👍👍
@cainbeeping84804 ай бұрын
Good job brother. Thanks for sharing. Parts are a little harder to find for Kawasaki.
@montana2strokeracer3 ай бұрын
Yes they are, some are just not out there.
@jeffsilver47304 ай бұрын
Excellent video as usual, thanks for all your hard work. Love the the Kawasaki series.
@montana2strokeracer4 ай бұрын
Thanks Jeff, there are a lot of folks that like the Kawasaki's, just wished I was more familiar with them, just haven't had the opportunity to work on many. But hey they are fun none the less.
@markaddy534 ай бұрын
great job again dale if only all gearboxes would drop in like this one bonus lookin good next video please
@montana2strokeracer4 ай бұрын
Your right Mark, I haven't had one just fall in like that in a while. Lifes good my friend.
@jamessharp97904 ай бұрын
I also use Bel Ray or Maxima grease to help hold pieces in assembly- and I have the same set of channel locks too🤣🤣
@montana2strokeracer4 ай бұрын
Yep, anything to keep it from falling apart, no better tool than a vice grip.....in the right situation that is!
@sidecarbod14414 ай бұрын
I've never seen an F7 in the flesh but this engine is mentioned a few times in one of the best 2 stroke tuning books written, "2 stroke Tuning Handbook" by Gordon Jennings, its an old book but is still useful if you are into modifying 2 smoker engines.
@montana2strokeracer4 ай бұрын
I have the Jennings's book also, oldie but a goodie, lots of good info in it. I am certainly not an expert by any means on Kawasaki's but having fun with this one any way.
@vincentricher90384 ай бұрын
I Agree Dale I've got the same crank puller and can't see why they don't supply an assortment of threaded ends could do with a set you made
@montana2strokeracer4 ай бұрын
Yeah, Vincent it would make things easier for sure, I think the 18 mm 1.50 thread is the largest one that will fit. The 14 mm 1.50 fits a lot of bikes, they sure should add it to their lineup.
@donbridgewater29884 ай бұрын
Hey Dale, just checking in. I needed a brake from building looms, I got a large order.
@montana2strokeracer4 ай бұрын
Good Job Don! You are carving out your niche, liking your videos too, waiting on the next YZ show.
@donbridgewater29884 ай бұрын
@@montana2strokeracer thank you Dale. I hope to get back on one of the YZ 250’s next weekend.
@keithlynas18084 ай бұрын
FYI: The Kawasaki F3 (68-70) is the 175 Bushwacker, different engine/machine to the F7 (71-75) is "un named" , the F7 from 76 on was called KD175.
@montana2strokeracer4 ай бұрын
Hi Keith, yes you are correct, this is a marketing technique that the young folks call "keyword" or "hashtag" or "thumbnail" designed to get someone interested in say a Bushwacker to watch a similar video on a F7 and vice versa.
@ShainAndrews3 ай бұрын
@@montana2strokeracer It makes it a heck of a lot easier to search... I'm almost 50...
@montana2strokeracer3 ай бұрын
thank you
@peteregger79284 ай бұрын
Excellent! My Suzuki manual states that snap rings are directional. During stamping one side will have a radius edge and the other will be sharp edged. Suzuki states that the sharp edge should face away from the expected thrust load on the shaft groove. Kawasaki may be different?
@montana2strokeracer4 ай бұрын
Hey Peter, you are indeed correct on the proper installation of snap rings. It's not just Suzuki that states this proper installation technique. When I was in the Air Force it was checked by all the Quality Control inspectors for airframe and missile maintenance. In the mechanical engineering field, it is also an important issue to them. Nope no different for Kawasaki. Good comment and very important for assembly, thanks!
@peteregger79284 ай бұрын
I'm retired Navy! Spent my first 5 years as a Jet Engine mechanic before changing my rating to Aviation Electronics Technician specializing in Precision Measurement Equipment for the last 16 years. I also have an FAA Airframe and Powerplant license. Didn't want to come across as "that guy" but just thought I would mention the snap ring info for those that may not know! Thanks for the reply!@@montana2strokeracer
@jerrybigrig9475Ай бұрын
😎👍😎 .
@frankdillon61274 ай бұрын
Frank Here!
@montana2strokeracer4 ай бұрын
Hi Frank
@flipfix4 ай бұрын
Anyone have an opinion on using STP for an assembly lube? Asking for a friend. 😀
@montana2strokeracer4 ай бұрын
Hey John, can't find any fault in using STP, its thick and stays put at the end of the day that's what you want.
@johnreid28374 ай бұрын
Is that crank stuffed?
@montana2strokeracer4 ай бұрын
Yes, it is John, I was looking in the manual, and some of the pictures show it like that, wondering if it was done at the factory, really not familiar with Kawasaki's.
@johnreid28374 ай бұрын
That’s impressive if it came from the factory that way.