Machining. THE BIGGEST BORE of my life.

  Рет қаралды 133,470

David Wilks

David Wilks

4 жыл бұрын

These tools have no support pads. Amazing they can cut so deep. The cutting tips have to be set just right.

Пікірлер: 144
@dgretlein
@dgretlein 4 жыл бұрын
Impressive ... this has “high risk - high reward” written all over it. Kudos, man! Great job!
@userwl2850
@userwl2850 4 жыл бұрын
Thanks buddy 👍
@Donkusdelux
@Donkusdelux 4 жыл бұрын
I also like working alone when I set stuff up. everything is done how I like it, and it just works. I bet they are loving you in that shop
@userwl2850
@userwl2850 4 жыл бұрын
Working alone eliminates someone else's failure. 😉
@martinnorbeck5961
@martinnorbeck5961 3 жыл бұрын
@@userwl2850 Trial and error is the best way. I learnt my lesson trying to drill stainless sheet metal. Killed all the Hss. 3/16 drills I had. It kept heat treating it trying to drill through it over and over again. Lessons you dont forget when you find solution. Love your set up with the tube holder and the massive hunk of rod. Steady rest has some mods too. Save the core for other projects. instead of making 300lbs of chips for the recycler. Hats off.
@karlhrdylicka
@karlhrdylicka 4 жыл бұрын
Once again another excellent video from you Dave, Do like the explanations of the procedures that are involved with large bores in one cut, you make it look so easy.
@userwl2850
@userwl2850 4 жыл бұрын
Thanks Chris. Maybe I should film the bad things that happens 🤔
@karlhrdylicka
@karlhrdylicka 4 жыл бұрын
@@userwl2850 Yes a few of the hiccups but most importantly how you put a balls up right would be most interesting to see how you fix it .
@TheMetalButcher
@TheMetalButcher 4 жыл бұрын
Largest job you've ever bored, yet you've still got it chucked in a sub chuck lol.
@userwl2850
@userwl2850 4 жыл бұрын
The gap is not in line so need the Chuck in Chuck for short jobs 👍
@ChrisB257
@ChrisB257 4 жыл бұрын
Big just seems to be getting bigger Dave - phew! Always beats me how you manage a perfect alignment when you change ends (gravity and all that)! That 6' long one with large bore has to have been among the biggest buggers - but then the 88" x 10" bore - damn. As usual, impressive chips. Suds look well generous. Usually find it hard to imagine where the finished work ends up when such large stuff. Go get your John Smiths!
@userwl2850
@userwl2850 4 жыл бұрын
Hey Chris.. they always meet up. Only thing that happens is like I said .. The bore gets smaller... not by much.. that's why it's best to meet up halfway. Going for a pint now 🍺🍻
@airgunningyup
@airgunningyup 4 жыл бұрын
when you ordered tube and they send you rod
@userwl2850
@userwl2850 4 жыл бұрын
🤣👍
@facecomc3484
@facecomc3484 4 жыл бұрын
Each video getting more amazing
@userwl2850
@userwl2850 4 жыл бұрын
Thank you 🍺
@Lesfac
@Lesfac 4 жыл бұрын
So many questions. How do you support the billet to cut the track for the steady and centre drill it? What's the ball park value of pieces of metal like that? (Typical) Do the customers want the cores returned? I've only just found your channel so sorry if you've covered this. What type of industries are your customers? Great interesting videos.
@pedromota1985
@pedromota1985 10 ай бұрын
I'm using Google Translate, if the translation isn't perfect, I apologize....... One question when the tool is getting close to the end, doesn't it tend to go down due to the weight? If there is any secret in assembling it, please could you explain it to me?
@MakinSumthinFromNuthin
@MakinSumthinFromNuthin 4 жыл бұрын
Amazing....my goal is to meet you one day and take a tour of "your shop"....and of course meet Stella as well :-)
@userwl2850
@userwl2850 4 жыл бұрын
Wow... thanks Richard. What a compliment. How are you these days. No videos for a while now.
@scotthaddad563
@scotthaddad563 3 жыл бұрын
Wow! I just realized that you are cutting a core from that ! Talk about conservation of materials. What is the final product used for?
@qwerty29456
@qwerty29456 Жыл бұрын
This method is good, I like it, but not many people use it. May I ask what inserts work in the front?
@shivamnaidu3716
@shivamnaidu3716 Жыл бұрын
Hii dave awsome work can you tell me description of the machine
@restlesswave
@restlesswave 4 жыл бұрын
i was once told that it was true enough that DSG were the rolls royce of lathes but lang was the daimler, , i was also told that DSG used lang lathes as well as their own!. my little lang juniour is as fine a small lathe as i have ever used 60 years old. nice work as always, nice to see a big lang still doing the business
@userwl2850
@userwl2850 4 жыл бұрын
The Lang lathes are brilliant... very strong but not as good as DSG lathe. 👍
@meocats
@meocats 4 жыл бұрын
good job. How do you compensate for bed wear on these big old lathes when dialing in the stock (which sags) to the tailstock quill?
@userwl2850
@userwl2850 4 жыл бұрын
Over time you get to know each machine has their own quirks.
@hemantlondhe7843
@hemantlondhe7843 4 жыл бұрын
Amazing work 👌
@userwl2850
@userwl2850 4 жыл бұрын
Thank you
@gemma6472
@gemma6472 4 жыл бұрын
Very good.. could you tell US now to turn offset bores.. bearing housings at the same centerline
@userwl2850
@userwl2850 4 жыл бұрын
I'll make a video next time I do it... 👍
@rogerwilliams2902
@rogerwilliams2902 4 жыл бұрын
Nice Lang lathe , still going strong !.
@userwl2850
@userwl2850 4 жыл бұрын
Yes it's a Lang. 👏🏻
@MaximumDistortion2
@MaximumDistortion2 4 жыл бұрын
So if the inserts are always pushing the trepanning tool in the same direction away so that the bore gets smaller and the core bigger, why arent the inserts set up in that way, that both forces cancel each other out, like for example if the entering angle of one insert is slightly different than the others?
@userwl2850
@userwl2850 4 жыл бұрын
I like your thinking.. very intelligent. They are set so the forces do that.. works easy on short stuff but obviously there are limits. 👏🏻👏🏻
@MrMojolinux
@MrMojolinux 4 жыл бұрын
Hey thanks for sending me over here to see this combo trepan / boring job. Quite impressive hogging going on there! More questions for you: What was the smallest ID trepan machining you ever have done? And how deep? Have you ever cut a trepan face over and past an existing shaft diameter?
@userwl2850
@userwl2850 4 жыл бұрын
I'm currently making a Trepanning tool to cut 75mm. Stay tuned. 🤞
@MrMojolinux
@MrMojolinux 4 жыл бұрын
@@userwl2850 Thanks David for your kind response. I truly admire your machining accomplishments. One of my "accomplishments" working in a "job shop" that I still remember (and still have a NFG sample), I once had to cut many trepan faces on multiple parts around and over an existing 3/4" dia. that stuck out 2 1/2" inches in front of the intended trepan face of this lathe part. The trepan inside dia was to be from the shaft's existing 3/4 dia, cut to an outside dia. of 1/3/8", approx 9/16" deep.....into H13 material! The bottom insides of the trepan had to finish with 1/16" radii both inside and outside. I had to hand create/machine a tool holder, which held two custom created and custom ground "standard" carbide inserts... top and bottom. A round plunging/pecking tool with clearance for the existing shaft. The problem of course was the tightness of the radial clearance and fragility of the tool to accomplish this clearance. Coolant flooding of the tool and chip removal (pecking) was essential for success (Also many "backup" carbide inserts). The shaft dia. plus major OD and multiple face(s) of this machined part were all later (after heat treat) OD ground together square and parallel with each other within tenths, so that all surfaces fit into a precision injection mold of some kind without leakage or "flashing". BTW The insides of these parts were also a "bitch", as they had a relatively deep (1/14" ) and small (1/2") internal fine thread and "seat" inside the shaft, that had to bottom precisely for some kind of replaceable nozzle insert?
@lewisalexander
@lewisalexander 4 жыл бұрын
with the amount of coolant used on a machine like this, is it recirculated and if so, is there much waste besides waste metal? Amazing work and addictive to listen to. Thank you for reminding me of home. Yorkshire forever!... stuck in Wales...
@userwl2850
@userwl2850 4 жыл бұрын
Loose coolant through steam as it gets hot. Thanks for your nice comment. 👍
@nikolaiownz
@nikolaiownz 4 жыл бұрын
Nice job. So you put coolant throug the center of the tool so you can see on the coolant stream if the core is jammi ?
@userwl2850
@userwl2850 4 жыл бұрын
Exactly.... 100% correct 👏🏻👏🏻
@hullygully-3599
@hullygully-3599 4 жыл бұрын
Great video Dave... who is this firm? Hydraulic ram cylinders maybe ??
@therealspixycat
@therealspixycat 4 жыл бұрын
You latest lathe runs exceptionally smooth
@userwl2850
@userwl2850 4 жыл бұрын
Too quiet. Hard to tell when things start to go wrong.
@grumpyg9350
@grumpyg9350 3 жыл бұрын
Hello Mr. Wilks. Just checking in and making sure everything is okay.👍
@alasdairhamilton1574
@alasdairhamilton1574 4 жыл бұрын
Your nickname “Lone wolf 🐺” what is the flow rate of the flood coolant ? 👍👍🏴󠁧󠁢󠁳󠁣󠁴󠁿
@userwl2850
@userwl2850 4 жыл бұрын
I honestly don't know.. 🤔
@Ujeb08
@Ujeb08 4 жыл бұрын
would have liked to see inside the bore to see where the 2 bores meet in the center.
@userwl2850
@userwl2850 4 жыл бұрын
They always meet up true but as I said the hole can get smaller. Best to meet halfway.
@anouarmedea8781
@anouarmedea8781 3 жыл бұрын
The symphony sounds of the cutting
@80gourav
@80gourav Жыл бұрын
how did you managed Speed, Feed Setting ??
@user-yb1mp7dn8u
@user-yb1mp7dn8u 3 жыл бұрын
Отличное видео! Хотя язык не понимаю, но инструмент у вас отличный! Спасибо за работу!
@williamsavory5274
@williamsavory5274 4 жыл бұрын
What kind of lathe is that one? And what size is it? Is there a greater risk of the core jamming something up close to breakthrough? That metal was tame compared to some of the exotic stuff you have done before. Good job!
@hmw-ms3tx
@hmw-ms3tx 4 жыл бұрын
I think it is a John Lang & Sons lathe. Looks like one shown on Tony Griffiths website.
@williamsavory5274
@williamsavory5274 4 жыл бұрын
@@hmw-ms3tx thanks, it is an impressive machine.
@userwl2850
@userwl2850 4 жыл бұрын
It's a Lang lathe. The core gets tighter exactly at the halfway point.
@PauloRoberto-fl3mc
@PauloRoberto-fl3mc 3 жыл бұрын
Quero ver o começo da usinagem
@Rolingmetal
@Rolingmetal 4 жыл бұрын
5:50 what's that spiral pattern on the core?
@userwl2850
@userwl2850 4 жыл бұрын
When I get to depth bore by trepanning the first half the tool is brought out with the job still spinning. Less chance of tip breaking.
@neilmchardy9061
@neilmchardy9061 4 жыл бұрын
Does gravity not make the tool dip as it gets well through tapering the bore?
@userwl2850
@userwl2850 4 жыл бұрын
The tools are made from 16mm wall pipe. They're really not heavy. 👍
@madaxe79
@madaxe79 3 жыл бұрын
The rotating workpiece keeps it mostly straight anyhow. If the drill was turning and the workpiece stationary you’d have a lot more of a problem.
@nectouxpierre4634
@nectouxpierre4634 4 жыл бұрын
Awesome
@userwl2850
@userwl2850 4 жыл бұрын
Thank you.
@kisspeteristvan
@kisspeteristvan 4 жыл бұрын
that'some serious time in cut . Ever busted up a big tool along with the part ?
@userwl2850
@userwl2850 4 жыл бұрын
YES. Lost a few tools over the years.
@Arxitektor
@Arxitektor 11 ай бұрын
Великолепная работа 👍
@scania357
@scania357 4 жыл бұрын
Lovely job David, any idea what they are used for.?
@userwl2850
@userwl2850 4 жыл бұрын
Gas pipes I think. 🤔
@larrychristopher9147
@larrychristopher9147 4 жыл бұрын
Nice video.amazing size of work. HOWEVER, don't lose an arm to show us chips!!
@userwl2850
@userwl2850 4 жыл бұрын
It's safe when the metal is chipping 🤞
@Jay9999
@Jay9999 4 жыл бұрын
Trepanning Master Yoda on a Friday night
@userwl2850
@userwl2850 4 жыл бұрын
Master Yoda 🤣
@chrisstephens6673
@chrisstephens6673 4 жыл бұрын
how long did that big bugger take to do? Can you start it off in the morning, go home, come back at lunch time to turn it round and then come back again at knock off time to unload lathe? 😉
@userwl2850
@userwl2850 4 жыл бұрын
Oh.... if only that were possible..... actually it's a damn good idea.... need to look for a longer bar 😉👏🏻
@chrisstephens6673
@chrisstephens6673 4 жыл бұрын
userwl2850 I have lots of good ideas, if only some of them were practical.........
@markfryer9880
@markfryer9880 4 жыл бұрын
@@chrisstephens6673 well you are halfway there with the ideas, now to find the solution.
@chrisstephens6673
@chrisstephens6673 4 жыл бұрын
@@markfryer9880 there's the rub, anyone can have an idea but.......
@matthewmeuleman9872
@matthewmeuleman9872 3 жыл бұрын
what are thay used for
@johnutting9615
@johnutting9615 4 жыл бұрын
Are you in effect coring the hole as thè cuttings do not appear to be the full or half diameter of the hole
@userwl2850
@userwl2850 4 жыл бұрын
Yes exactly that 👏🏻👍
@patelkartik5091
@patelkartik5091 4 жыл бұрын
Nice video sir
@userwl2850
@userwl2850 4 жыл бұрын
Thank you.
@nonamenoface8828
@nonamenoface8828 4 жыл бұрын
Only the impossible challenges give satisfaction
@userwl2850
@userwl2850 4 жыл бұрын
I've never heard that before and.... I love it. What a great thing to say. 😎
@davidlawrence8085
@davidlawrence8085 4 жыл бұрын
Yeah !
@grumpyone5963
@grumpyone5963 4 жыл бұрын
If it’s possible, I’ll do it strait away. If it’s impossible, it’ll take a little longer!
@edgarcastillo2925
@edgarcastillo2925 4 жыл бұрын
Que bruto meter la mano cuando la máquina está en funcionamiento
@simpleton8148
@simpleton8148 3 жыл бұрын
Is that the circle tos machine?
@pauldavidson6321
@pauldavidson6321 4 жыл бұрын
How are you getting the coolant up to the cutting head ?
@userwl2850
@userwl2850 4 жыл бұрын
Look at my "Trepanning why through coolant is important" video.
@avman2cl
@avman2cl 3 жыл бұрын
That coolant pump is really pumping
@user-yv5mt9rm3d
@user-yv5mt9rm3d 4 жыл бұрын
I see you're in a different workshop to your one, do you rent the machines or something? Or is that your day job and your other workshop is weekends? Thanks for the videos, keep them coming. My mrs thinks I'm mad for watching these but I find them really interesting!
@userwl2850
@userwl2850 4 жыл бұрын
🤣 yes women don't seem to be into mechanical things. Let's leave them to washing pots and pans. 😉
@joycemiller4716
@joycemiller4716 3 жыл бұрын
Tell that to my daughter she would not agree latest thing for her forging a knife
@deannetzel1606
@deannetzel1606 3 жыл бұрын
Oh yeah…did that on a Webster and Bennett vertical lathe!
@demircitleps3323
@demircitleps3323 3 жыл бұрын
show the tailstock side of the lathe machine, let's see the tool tool section.okeyy
@userwl2850
@userwl2850 3 жыл бұрын
Hi. I have many videos that show that if you look on my channel 👍
@deepholedrillingspmdrillin3969
@deepholedrillingspmdrillin3969 4 жыл бұрын
Nice video sir we are in deephole drilling services bore up-to 8" length 320" max in India
@userwl2850
@userwl2850 4 жыл бұрын
I make all tools for deep hole boring.
@deepholedrillingspmdrillin3969
@deepholedrillingspmdrillin3969 4 жыл бұрын
@@userwl2850 sir pl send your email address
@userwl2850
@userwl2850 4 жыл бұрын
@@deepholedrillingspmdrillin3969 Dave@tooltekprecision.co.uk
@deepholedrillingspmdrillin3969
@deepholedrillingspmdrillin3969 4 жыл бұрын
@@userwl2850 thanks
@Arnthorg
@Arnthorg 4 жыл бұрын
Nice, any idea what these are for?
@userwl2850
@userwl2850 4 жыл бұрын
Gas pipes I think.
@hy78an
@hy78an 3 жыл бұрын
And not a cnc in sight.
@bcbloc02
@bcbloc02 4 жыл бұрын
Might as well go ahead and find a 10ft thru 10" slug to do. :-)
@userwl2850
@userwl2850 4 жыл бұрын
😂🤣 it's coming soon. 👍
@numheed
@numheed 3 жыл бұрын
Your never to old to learn new shit. Stick in there David.
@dave-in-nj9393
@dave-in-nj9393 4 жыл бұрын
watching this just ticks me off. all those times I wore my arms out drilling, then wore out my shoes taking pass after pass with a boring bar......
@userwl2850
@userwl2850 4 жыл бұрын
Oh dear.... this is much easier 😩
@Throughthebulkhead
@Throughthebulkhead 4 жыл бұрын
What was your beer of choice after that?!
@userwl2850
@userwl2850 4 жыл бұрын
GUINNESS 😉🍺
@UNcommonSenseAUS
@UNcommonSenseAUS 4 жыл бұрын
whats the part for ?
@userwl2850
@userwl2850 4 жыл бұрын
Gas pipes 👍
@mogolajockers4747
@mogolajockers4747 Жыл бұрын
great job,my job
@buyamerican3191
@buyamerican3191 Жыл бұрын
The rope tied over the steadyrest is interesting.
@markneedham8726
@markneedham8726 Жыл бұрын
Holds the Splash tray. Had me buggered for a while too.
@tonybaines3332
@tonybaines3332 4 жыл бұрын
whats the piece for ?
@userwl2850
@userwl2850 4 жыл бұрын
Gas pipes 👍
@randymagnum143
@randymagnum143 Жыл бұрын
We have an 84" boring head, that'll go out to about 120.
@jaysgood10
@jaysgood10 4 жыл бұрын
What’s the spindley rope for?
@mattmanyam
@mattmanyam 4 жыл бұрын
Holds up the coolant guard/splash pan.
@userwl2850
@userwl2850 4 жыл бұрын
It holds Th e coolant guard.
@iamtheomega
@iamtheomega 4 жыл бұрын
9:29 could make a giant fire piston
@userwl2850
@userwl2850 4 жыл бұрын
Or a giant gun barrel 💣💥
@pearcemachineshop5200
@pearcemachineshop5200 4 жыл бұрын
Wow nothing else to say, 😁 Al.
@userwl2850
@userwl2850 4 жыл бұрын
Cheers Alan. 🍺
@trevorparnell3735
@trevorparnell3735 4 жыл бұрын
Get much of a step where the cuts meet?
@userwl2850
@userwl2850 4 жыл бұрын
Not much if they are done exactly half and half.
@Shoorit
@Shoorit 4 жыл бұрын
How long does something like that take?
@userwl2850
@userwl2850 4 жыл бұрын
Approximately 6 hours each 👍
@levitated-pit
@levitated-pit 4 жыл бұрын
4140 i presume?
@userwl2850
@userwl2850 4 жыл бұрын
Yes.. it gets used a lot. 👏🏻👍
@ryanb1874
@ryanb1874 4 жыл бұрын
What type of industry are these for, f ing nuclear reactors?
@userwl2850
@userwl2850 4 жыл бұрын
Gas pipes. 👍
@ryanb1874
@ryanb1874 4 жыл бұрын
@@userwl2850 energy infra
@jamesadams893
@jamesadams893 3 жыл бұрын
I like watching your videos too bad you don't speak English or I would keep the sound on
@poiuytrewq8ff
@poiuytrewq8ff 4 жыл бұрын
I can't stop watching all these boring videos 😴🙂
@userwl2850
@userwl2850 4 жыл бұрын
Very boring indeed 😩🤣
@shyamalaprakash3519
@shyamalaprakash3519 3 жыл бұрын
Pls unsafe video .
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