Making a BIG Hydraulic Cylinder Rod & Eye | Part 2

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Cutting Edge Engineering Australia

Cutting Edge Engineering Australia

3 жыл бұрын

This video is part 2 of a job we did to make a new BIG hydraulic rod and eye for a Hitachi EX1200-6 Excavator bucket cylinder. The rod has a lot of scratches and the eye is completely torn off the rod and has fatigue so we are making a whole new cylinder rod and eye. This shows the step by step process to make the new cylinder rod including machining and welding. We start with a 170mm diameter piece of MnVS6 induction hardened chrome bar and turn it into the hydraulic cylinder rod before fitting and welding on the new eye that we made in Part 1! First we rough machine down one end of the rod before welding silicon bronze on the cushion. Once it’s cooled we continue machining the rod in the lathe by turning down the silicon bronze and finish machining the end for the piston and nut. We cut a 3mm thread pitch external thread for the nut before flipping the rod to machine the other end. We machine a spigot to fit the rod eye and a taper for weld prep before fitting and tack welding the new rod eye in position. The eye is welded on using metal cored wire before cryo freeze shrink fitting the new bushing using liquid nitrogen. We finish the job by cleaning, wrapping and strapping the new rod and send it on it’s way to the customer.
Missed Part 1? Watch it here: • Making a BIG Hydraulic...
In this video we are using:
- TM-26120G Centre Lathe
- WIA 500i Weldmatic welder
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Пікірлер: 2 400
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Hey viewers thanks for watching Part 2 of making the new EX1200 cylinder rod & eye! What was your favourite part of the job? Let us know in the comments 😎👍 Subscribe and hit the bell icon to turn on notifications so you don't miss our weekly videos 👇🤳 Follow us online here: Instagram instagram.com/cutting_edge_engineering Facebook facebook.com/cuttingedgeengineeringaustralia/ Official CEE Merch shop: www.ceeshop.com.au
@humancattoy7767
@humancattoy7767 3 жыл бұрын
That's gotta be the best explanation for why you do what you do. I do enjoy seeing how you handle the questions that are not entirely logical, considering the distance from the OEM.
@Murphyslawfarm
@Murphyslawfarm 3 жыл бұрын
Mate I like your channel even more you drive a Nissan 👍🍻😁
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Nissan power 💪💪💪
@Murphyslawfarm
@Murphyslawfarm 3 жыл бұрын
@@CuttingEdgeEngineering 🤘 🤬 ya mate
@Sansui313
@Sansui313 3 жыл бұрын
nice work again Kurtis, dog training coming along well.... "drop" dog snorts and runs around missus giggles, both amused by her training skills no doubt :) ❤️
@MrWalleyeCrazy
@MrWalleyeCrazy 2 жыл бұрын
About 4 yrs ago I had an accident that left me with a serious brain injury. It ended my career as a machinist. I watch these videos and it reminds me of the fun I had taking metal stock and turning it into tools and industrial parts. I might not be able to do the job anymore, but this channel is lot of fun to watch and learn. The short breaks with your dog are a great. Thank you Kurtis for publishing all these videos. An old duffer like me really enjoys watching the process.
@marieortiz698
@marieortiz698 Жыл бұрын
What kind of brain injury if you don’t mind me asking
@MrWalleyeCrazy
@MrWalleyeCrazy Жыл бұрын
@@marieortiz698 I fell down a flight of stairs. It damaged parts of my brain that deal with balance and speech. I then had a stoke which did additional damage. I now have serious memory issues, major balance issue, speech issues, and get easily confused or distracted
@ferd1775
@ferd1775 Жыл бұрын
​@Walleye_Guy thank you for sharing, I'm sorry that happened man 😞
@Jonhenrysneip
@Jonhenrysneip Жыл бұрын
@danlux4954
@danlux4954 Жыл бұрын
@@MrWalleyeCrazy that’s rough
@mark111943
@mark111943 3 жыл бұрын
Mrs. K “I am not here to help, I am here to mock”! You do great work Kurtis.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
hahaa she thinks she is helping, "moral support" she says haha
@nocturnhabeo
@nocturnhabeo 3 жыл бұрын
Ideas like "What'd you do if there was a bunch of swaf under there?" You could hear that look he gave her.
@jcadult101
@jcadult101 3 жыл бұрын
@@nocturnhabeo No kidding. I thought "oh no" when he checked that spot during the video so he was clearly concerned. Then to hear her express that, "bite your tongue!"
@cliveclapham6451
@cliveclapham6451 3 жыл бұрын
@@CuttingEdgeEngineering Kurtis sounded more like imoral help 😂😂😂😂🤯
@HappilyHomicidalHooligan
@HappilyHomicidalHooligan 3 жыл бұрын
@@CuttingEdgeEngineering She IS there for Moral Support... The REAL question is Who's Moral is she there to Support?
@oldmanuserphan
@oldmanuserphan 2 жыл бұрын
As a former cargo van courier I really appreciate that you secure the item to the skid. Too many times I got things like that forked in that forced me to do a lot more lashing with the straps than I normally did. My fav was them wanting to load a 500lb steel ring into the van with no skid under it. I was like, "um no. You're not gonna fuck up my cargo bed with your forks. Put it on a pallet jackass"
@davidelliott5843
@davidelliott5843 6 ай бұрын
Just as important- the pallet protects the product during transit.
@johnleake708
@johnleake708 4 ай бұрын
Lazy people who do not care about their work
@steveascension9626
@steveascension9626 Жыл бұрын
If you own machinery in Australia, it's a no-brainer & cheaper to get this skilled Aussie to repair your machinery parts. The only mistake he could make is not passing on his skills to others. In his videos, he illustrates what can be achieved through experience and bloody hard work. In my past working years, I saw men using similar but antiquated machines in very large power plant machine shops. When I went with my Dad to watch a ship being launched he worked on as a boilermaker at the old Newcastle State Dockyard, I remember seeing gigantic lathes, borers, and shapers being used for shipbuilding. Watching Kurtis makes me feel young again.
@PetesNikon
@PetesNikon 3 жыл бұрын
I really appreciate that you subtitle information about tool inserts, speeds and welder settings, it really shows you respect us and provides interest as to what is going on. Thanks for speeding up some of the repetitive and boring turning activity. Your quick introduction is quite adequate. This is in contrast to other KZfaqrs who will not quit talking.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Hey mate thanks for the great feedback! Me and the missus don't get much enjoyment from watching videos with lots of commentary so prefer to limit that and with these customer jobs really just have to get in and get the job done
@DavidLindes
@DavidLindes 3 жыл бұрын
@@CuttingEdgeEngineering well, the subtitles are indeed appreciated extra info. Easy to ignore when you just want to relax, easy to get more information when you’re feeling curious about the process. Perfect balance. One question, phrased for Karen but either can presumably answer: do you know all these technical details, and so you can just subtitle at will, or do y’all have some sort of protocol (perhaps as easy as dictation that you cut out and replace with subtitles when you edit) set up for getting the right information to the right spot in the video, or what? I ask because it seems impressive the level of detail you’re sometimes getting. Regardless of how you two do it, good work!
@alfadoofus
@alfadoofus 2 жыл бұрын
@@CuttingEdgeEngineering Between the Two of you , you have a great formula . Homey is still the star of the show :)
@TABE-O
@TABE-O 2 жыл бұрын
Yeah. A lot of inserts used. A lot of experience. That rod must of been worth a few bob so wouldn’t want to f it up!
@AmirPomen
@AmirPomen 2 жыл бұрын
Yeah...watching CEE in operation is almost my daily dosage of asmr for us...
@humancattoy7767
@humancattoy7767 3 жыл бұрын
I really don't have a favorite part. The entire process is so satisfying. This is my relaxation.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Glad you can watch and enjoy mate have a great weekend too
@seanohutton3185
@seanohutton3185 3 жыл бұрын
@human Cattoy It's actually really easy!... Some simple Steps As Follows!... °Most Favourite Part = The Beginning. °Least Favourite Part = The End. °Most Enjoyable Part = The Bloopers °Least Enjoyable Part = The Wait Till Next Week!...
@TomokosEnterprize
@TomokosEnterprize 3 жыл бұрын
Same here. Retired and really missing it.
@lawrencewillard6370
@lawrencewillard6370 3 жыл бұрын
An absolute pleasure to go through this with you, This definately your calling, and you nail it everytime. Would love a 10th of your ability.
@lordieshepherd
@lordieshepherd 3 жыл бұрын
Too right. It’s hypnotic
@caspermaul7583
@caspermaul7583 2 жыл бұрын
Kurtis, Your attention to even the smallest details does not go unnoticed. It's a pleasure watching "zero compromises" craftsman in action. Greetings from Denmark
@eldorado96
@eldorado96 2 жыл бұрын
It's not only the fabrication artistry, but also the deep knowledge of how these components are used - and what can contribute to their longevity. I have no idea how expensive it would be to buy an OEM replacement, but I am under the impression the CEE replacement is better than original. I also don't know how Kurtis does all this work without talking to himself. He never speaks unless a specific point requires narration. I would go nuts keeping to myself like that! 🤣 Fascinating stuff.
@ParRagon-
@ParRagon- 8 ай бұрын
Haha i do talk to myself too while beeing in my small hobbyworkshop 😂 yea i'll guess i could be right with the quality, its as Always, single Made items are better than items which are produced in masses
@davidelliott5843
@davidelliott5843 6 ай бұрын
These big machines are pretty much hand made. But production tolerances tend to be lass “fussy” than “one off” jobs.
@patduffy5710
@patduffy5710 3 жыл бұрын
Class job again Kurtis 👏. Not only the craftsmanship, but the videos are edited brilliantly. The close-ups, the fast-forwards, the clips of the safety officer etc etc. Well done to you both.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Hey mate! Thanks for the great comment we both appreciate it
@stevenr8606
@stevenr8606 3 жыл бұрын
🐷🐽, and him too 🐕
@Watchyn_Yarwood
@Watchyn_Yarwood 3 жыл бұрын
@@stevenr8606 👍
@sanjaysami4315
@sanjaysami4315 3 жыл бұрын
It’s amazing when you indicate the work and there’s not even a flicker on the needle. If that happened to me I’d know for sure the dial indicator was fucked.
@vincenttrigg4521
@vincenttrigg4521 3 жыл бұрын
You saw what happened when he was making something before and the more he machined it, the worse it got right? It wasn't his fault of course, it was the end of the manufactured material. Meanwhile the manufacturer was trying to say he was being too rough on the material... Like that's only cause they didn't wanna be at fault. Kurtis does fucking beautiful work.
@chrisjohnson4165
@chrisjohnson4165 3 жыл бұрын
Sanjay Sami - It's a stunt clock, used only for filming. The real clock would send you goggle eyed.
@garrysekelli6776
@garrysekelli6776 3 жыл бұрын
Cryptic messages. Speak plain english plz.
@chrisjohnson4165
@chrisjohnson4165 3 жыл бұрын
@@garrysekelli6776 'Speak plain english plz' - hahahahahahahaha, irony meter broken.
@ihorkoval3613
@ihorkoval3613 2 жыл бұрын
It’s even hard to believe that one person can do so many things and at such a high level. Just unbelieveble. The video is also shot by a professional. Thank you.
@mtraven23
@mtraven23 2 жыл бұрын
agreed, they're like a youtube power couple.
@johntripp5159
@johntripp5159 3 жыл бұрын
This is my third time watching. I go back and watch different episodes but this job has that certain field. Besides I couldn't lift half of your tools. 65 years since I last turned anything but it still fascinates me to watch a maestro at work.
@jeffpaggett7274
@jeffpaggett7274 3 жыл бұрын
This series, his approach could/should be used to teach youth on care and attention, pride in work, accuracy, pure skill and customer service.
@theoldbigmoose
@theoldbigmoose 3 жыл бұрын
I agree! Kurtis looks like a young man, but works like an ol' wise & extremely experienced man! As an ol' guy myself, I can see the economy of motion, and the care taken where an area or task bit him in the past. Great teacher, Kurtis is!
@vincenttrigg4521
@vincenttrigg4521 3 жыл бұрын
If I was a student id feel like a failure due to how my work would be in comparison XD
@mikeburton1703
@mikeburton1703 3 жыл бұрын
i agree....but hope he stops using the foul language......
@nickmaclachlan5178
@nickmaclachlan5178 3 жыл бұрын
@@mikeburton1703 Asking an Aussie to stop swearing is like King Canute sitting and ordering the tide not to come in............ aint never gonna happen.
@mikeburton1703
@mikeburton1703 3 жыл бұрын
@@nickmaclachlan5178 nick -- that atitude is what is wrong in our world....doesn't matter what i say or do....i am going to continue to do or say what i want.. wow.....
@garytompkins3761
@garytompkins3761 3 жыл бұрын
I was a Cat field mechanic and assembled and installed parts such as you do but NEVER saw anything done as well as you create. Your skills and craftsmanship are old world perfection. The videography is also top notch, add the pup and the outtakes, well the most enjoyable video I have seen in a long time. Thanks from an old USA mechanic for putting this on.
@michaelc.3812
@michaelc.3812 2 жыл бұрын
I’ve been around some large equipment as an electrical engineer, but you seem to build and repair the largest, most difficult equipment. You are a shop genius!
@rickypoindexter9505
@rickypoindexter9505 2 жыл бұрын
Awesome video series. People like you, the things you make and fix, plays a big part in making this big world go round. Not to mention we get to watch ripper after ripper of high quality videos. Thanks for taking the time and energy to make these videos. All the best from the USA.
@josemanon6295
@josemanon6295 3 жыл бұрын
Hi friend. There are "many" best part I prefer; the atention to detail, the multi-task perfection, the fact it seems you never hurry or nervous because you always know-how, etc. But the best is the humour and human side, and of course the "team work" . I value also the endless hours editing video. Thank you all.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Hey mate, this is a great comment thanks for taking the time to watch and share your feedback we both appreciate it! Cheers
@Watchyn_Yarwood
@Watchyn_Yarwood 3 жыл бұрын
👍 Truly a TEAM!
@nossyhot
@nossyhot 3 жыл бұрын
turn around on 48 hours is damn near perfection. great work you do mate! 10/10
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Thanks mate I think that's a benefit of working by myself, no one else to slow me down except for when I can't find 10mm spanner 🤣
@nossyhot
@nossyhot 3 жыл бұрын
@@CuttingEdgeEngineering hahaha its world wide problem those dang 10mm spanner or socks i know all too well from my automotive work..
@olsmokey
@olsmokey 3 жыл бұрын
@@CuttingEdgeEngineering I've got it. Sorry.
@markfryer9880
@markfryer9880 3 жыл бұрын
@@CuttingEdgeEngineering Shit I thought “the missing 10 mm spammer” was just my problem and at work where we have multiple sets and yet can never find the bastard!
@PhilG999
@PhilG999 3 жыл бұрын
@@nossyhot It sure is! Why is it always the 10mm? I have a half dozen of them but when I need one they all hide!
@charleswheatley4252
@charleswheatley4252 Жыл бұрын
Watching you turn out such precision components is wonder to see. I am re-watching the very talented videos that Karen records and edits just to see just how good both of you are. I eagerly await each week for a new video. Give your safety officer an ear rub for me.
@dudeparistx
@dudeparistx 2 жыл бұрын
Dude I'm impressed by the extreme care you take not to damage the material next to your welds. I would say 95% of shops would never think of that.
@grexursorum6006
@grexursorum6006 11 ай бұрын
Given the fact that this little crome bar costs about 10k$ and is basically junk if you damage it even slightly, I guess everyone would do the same or be bankrupt pretty fast 😅 .nevertheless he does a great job not to damage it.
@davidelliott5843
@davidelliott5843 6 ай бұрын
Our maintenance workshop had an old lathe with worn bed for metal spray and welding jobs. We protected the bed face with a glass fibre fire blanket but grit & sparks get everywhere.
@LocksmithLegend23
@LocksmithLegend23 3 жыл бұрын
3 AM where I live but can’t sleep. Cutting edge engineering to the rescue!
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Relax and enjoy mate!
@markgriffin4888
@markgriffin4888 3 жыл бұрын
I hope that he is not referring that your videos sends to sleep 😆😆😆😆😆😆👍👍👍
@LocksmithLegend23
@LocksmithLegend23 3 жыл бұрын
@@markgriffin4888 I can see why you would think that :) machining is very relaxing all the humming of the machines but I mostly meant just entertainment purposes
@markgriffin4888
@markgriffin4888 3 жыл бұрын
@@LocksmithLegend23 --- I did my apprenticeship in tool making with a firm that made medical equipment, which worked to very fine tolerances, so, I to find it enjoyable to watch the "other end " of the metal trade doing their work
@apollo5751
@apollo5751 3 жыл бұрын
SF USA. Stayed up to see this. Your wife is nailing the vids. Extreme clarity in the vid, extreme clarity in how you move into & through each project.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Hey mate thanks for waiting and watching and crazy hours! Glad you enjoyed it and thanks for the great feedback
@timshelton4041
@timshelton4041 3 жыл бұрын
Wow! Its a joy to watch a true craftsman at work. Thanks Kurtis for sharing your work with us.
@Cromwell648
@Cromwell648 3 жыл бұрын
Fantastic job, I have to say Kurtis, that CEE is one of the best, if not THE best machining and fabricating channels on KZfaq. Your attention to detail, and quality of machined surfaces, is the best.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Hey mate that's awesome of you to think so we really appreciate the support! Cheers
@alexfunke214
@alexfunke214 3 жыл бұрын
I think that this, part 2, is the most beautiful and elegant project you have shown us! And, as always, congratulations to the cinematographer! Thank you. Bravo!
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Wow mate thanks for the great comment we both appreciate this!
@ShevillMathers
@ShevillMathers 3 жыл бұрын
Ripper, mate, from start to finish.👍🇦🇺🦘🔭 No fancy intro, flashing lights and crap music or a continuous chatter, the doom of so many you tubers, You get right into what we want, we can see what’s happening, you know what you are doing and how to do it. You and your wife score 10/10 every time on machining and video production. Love the ‘shop boss’ too. Just 👍
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Cheers! Glad you enjoyed it
@gatekeeper65
@gatekeeper65 3 жыл бұрын
That dog is just awesome.
@danielmurcott4564
@danielmurcott4564 2 жыл бұрын
That's pretty cool, it's always nice to see subtle differences in how another company makes them, keep up the good work man. It has been a few years for me since I turned up hydraulic parts, now I assemble them.
@Matty.Hill_87
@Matty.Hill_87 3 жыл бұрын
The fact you can turn these around in 48 hours at the same time as explaining what you're doing is crazy, I can see why you're always so busy with different jobs now
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Yeah this is why we don't video every job because it does take some extra time and stop/starting or waiting for the missus to get certain footage starts to do my head in a bit when I just want to get in and get it done!
@cenccenc946
@cenccenc946 3 жыл бұрын
Should try setting up some stationary cameras, and just let them run. might produce sufficient material to edit, that can be narrated later, without being in your way. Kind of like they do those wild kingdom or survival shows, just you happen to be the wild animal. 😆
@DavidLindes
@DavidLindes 3 жыл бұрын
@@cenccenc946 “Karen and Homeless, civilized humans; Kurtis, wild animal in a cage”?!? 🤣
@DonLuc23
@DonLuc23 3 жыл бұрын
Can you imagine doing as many retakes on the production of the part as he has to do on the verbal parts of the video? Great photography, keeps the camera so steady and gives multi views of the work and material.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
haha yeah I won't quit my day job to get in to acting anytime soon
@JerryOsage
@JerryOsage 3 жыл бұрын
Yes! Mrs Kurtis is as good at her job as Kurtis is at his. Great machining/fabricating skills and great video and editing skills that come together flawlessly. This is my favorite video channel, and the only one that I usually am watching within 20 minutes of it posting.
@artszabo1015
@artszabo1015 2 жыл бұрын
I try to look beyond the work and see the man that does the work. I have determined that you are both a genius and an artist and your product is both a hydraulic rod and industrial jewelry. Down in your soul there is a standard that most people wouldn't understand, that is why you work alone, and prefer it that way. If you had a helper you would need to compromise your standards to accommodate them, something you would never do. If every friend you have worked for you for six months, in the end you would have no friends. I'm pretty sure I know what I am talking about. Art from Ohio
@johnmcclain3887
@johnmcclain3887 Жыл бұрын
Every once in a while, I like to watch a really big part be machined. Been twenty years since I worked in a shop with a lathe that large. Very nicely done all told.
@cammurray8453
@cammurray8453 3 жыл бұрын
As a hobbyist, my favourite parts are the process selection, sequencing, and setups. It gives me some confidence to see that Kurtis uses similar setups to mine (although several sizes larger), and can consistently turn out world class work.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Awesome mate thanks for watching
@gorillaau
@gorillaau 2 жыл бұрын
The mantra "Prior planning prevents poor performance" applies regardless of the scale of the project.
@StephenG__s_i
@StephenG__s_i 3 жыл бұрын
"I can do it for 1/2 the price, in 1/100th the time." Time to raise prices!!! keep the security officer happy!
@geoffwysham1731
@geoffwysham1731 3 жыл бұрын
Gotta keep the chopper in fuel!
@hanif7592
@hanif7592 3 жыл бұрын
@@geoffwysham1731 get into the chopper!!1!1!1!
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
hahaa he would be happy with extra bonuses for sure, we are proud of being very competitive with our prices, the bonus of lower overhead expenses helps 😎👍
@alexduke5402
@alexduke5402 3 жыл бұрын
Not to mention I'm sure he's getting pretty good money from YT. His channel is growing
@kisspeteristvan
@kisspeteristvan 3 жыл бұрын
@@alexduke5402 youtube won't give much , unless you do ads , sponsors and shit (it gives if you have a huge amount of views ....like millions per week , every week) . It is excellent marketing for the company tho .
@IluvJoshHucherson
@IluvJoshHucherson 3 жыл бұрын
Thanks for posting.... I did machine work for about 40 years, retired now but still miss it. I have made projects very similar to this but not quite as big. Carry on you do good work. Thanks again for letting an old man relive the past.
@87FordMudder
@87FordMudder 3 жыл бұрын
That thousand yard stare after she asked how you'd feel if there was swarf in the steady was exactly right. That's the kind of thing that would make you cringe even if it happened to your worst enemy.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Yeah not impressed 🤣
@ArthurTugwell
@ArthurTugwell 3 жыл бұрын
You’re such an honest and straight up bloke, can’t wait to see you hit 1 million subscribers
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Thanks very much mate!
@vincenttrigg4521
@vincenttrigg4521 3 жыл бұрын
Yeah I'm surprised with the amount of videos there are compared to its content! Usually it takes time for the skills to be obtained but all of it is just straight up amazing!
@betty24ish
@betty24ish 3 жыл бұрын
Your another true example that if you love your work you will never work hard in your life. You take pride in your craftsmanship and the end product shows it. Great work!! Love your videos never to long.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Hey mate thanks for the comment, I do enjoy it and love being my own boss glad it shows!
@javierfs020870
@javierfs020870 3 жыл бұрын
Always its a pleasure see you work guy's...!!!👍💯😃
@occashares
@occashares 2 жыл бұрын
Being able to weld that eye onto the end of the rod and keeping true boarders on supernatural. I think you were a spider in a previous life from the way you use the glad wrap to bundle up the job at the end. Fuggin' legend!
@james.d.8044
@james.d.8044 3 жыл бұрын
The proficiency and skill level you possess are amazing ,absolutely incredible to watch !
@markgoddard2560
@markgoddard2560 3 жыл бұрын
Ye Gods! You turn machining into an art form. Brilliant work. Craftsman!
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Hey Mark glad you enjoyed it mate!
@OldSneelock
@OldSneelock 2 жыл бұрын
Kurtis a shop like yours is a necessity if a company wants to operate heavy equipment without having a huge stockpile of parts on the shelf. OEM's don't want to invest in spare parts beyond the minor stuff. With equipment going out of date in a 5 year cycle the only way to get a repair part is to have the OEM accept the order, place it with the original supplier, the supplier then orders material, schedules the part for the next opening in the orders and you wait the 90 days for the material, then another 90 days for manufacture, and then shipping. That is if they are shipping. 48 hour turn is stellar response time. Congratulations on having a good relationship with your supplier. Also you aren't milking the customer. I worked for a shop that would never ship in less than a weeks time. Every job took that long just to pad the bill for "rush delivery'.
@danvanhoose6783
@danvanhoose6783 3 жыл бұрын
Straight to the point machining. Not a bunch of talking and indicating drama.
@taggart5061
@taggart5061 3 жыл бұрын
I could not wait to get home and grab a beer sit down and start the show.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Enjoy mate! Thanks for watching each week
@BMWturbotim
@BMWturbotim 3 жыл бұрын
Same here!
@fw1421
@fw1421 3 жыл бұрын
I don’t miss a single video. This man does amazing work.
@dhcrouchmarineltd3049
@dhcrouchmarineltd3049 3 жыл бұрын
Great fun. Top work as always.
@hplogsdon293
@hplogsdon293 3 жыл бұрын
I've done a fair amount of machining in my day, as I went to a school to become a Horologist and had a reasonably decent career out of it. However, I dont think I ever consumed as much raw material in my nearly decade in that profession as you pulled as waste from just this single part. It's bloody impressive. You do amazing work here Kurtis.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Hey mate thanks for watching. Bit of a size difference in parts we are working on 🤣
@huskvarsm
@huskvarsm 3 жыл бұрын
I think why this channel works is curtis gives a brief outline of the problem and solution and then it’s all visual so we all get to see the good stuff welding linnishing cutting milling and large scale fabrication it’s great to see…..and oddly therapeutic.
@AndreUchoaUSA
@AndreUchoaUSA 3 жыл бұрын
two very satisfying things that I take from this video, first, the skill behind the art, second, the involvement of the. artist in absolutely all the steps, from creating the piece, to handling, welding, packing, driving.....very nice, lad!
@graemepennell
@graemepennell 3 жыл бұрын
OMG< what a look he gave when you mentioned Kurtis doesn't wrap presents & the tape said "no chance" at the same time.
@stevenr8606
@stevenr8606 3 жыл бұрын
My sister @ X- mass present time 🤨 I had wrapped a box inside a box, in side a box... five times. Each box had a full roll of tape on it. Inside the last box was a pair of ear rings 😘
@HappilyHomicidalHooligan
@HappilyHomicidalHooligan 3 жыл бұрын
@@stevenr8606 So what did she do to you in retaliation?
@ElmerJFudd-oi9kj
@ElmerJFudd-oi9kj 3 жыл бұрын
Nice episode of the hardest rod ever, and Karen's filming and editing makes this an other bonza beauty ripper!
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Hey Chris! Glad you enjoyed it mate we both appreciate the support and this comment.
@jamesballock1768
@jamesballock1768 Жыл бұрын
I rebuilt hundreds of hydraulic cylinders of all sizes,. It still is satisfying to watch. Good video.
@dalewier9735
@dalewier9735 2 жыл бұрын
I am not a metal worker at all so i really appreciate that you explain and then show in detail. You and your partner make a great team. And my “favorite”part was to see the run-out when you first put it in the lathe. No movement on the thousands dial? Wow. Thank you for the time and effort of your videos, they are excellent.
@gatoreye2000
@gatoreye2000 3 жыл бұрын
Safety Officer is one happy dog! So cool
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
He is loving life that's for sure
@dermozart80
@dermozart80 3 жыл бұрын
ahh finally! It's friday and my most favorite show is on TV! AWESOOOOME! :-) And Kurtis, THANK YOU VERY MUCH (you know what for)!!!
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Hey Johannes of course mate! Enjoy the vid and coffee! 😎👊💥
@dermozart80
@dermozart80 3 жыл бұрын
@@CuttingEdgeEngineering as always mate, as always! Have a nice weekend!!
@thomasburch7126
@thomasburch7126 Жыл бұрын
Kurtis. You an artist of your own kind. You take the old, perhaps rotten, rusty, beaten and bent; whilst the others turn their heads, you bring back beauty through the skill of your hands. From dull and rusty to shinny and spectacular. From out of round to useless and regret to glimmering and perfect! An award of which you should receive for Knowledge, ability, and with a crew like your (Missis & Homeless) would be for the best machinist to date. This is for you my "down under Brother." Thomcat
@gritnix
@gritnix 3 жыл бұрын
"For the price of this from the OEM, I can build two, have change left, and turn them around in 48 hours." Damn, dude.
@MFCSTUDIOS
@MFCSTUDIOS 3 жыл бұрын
Just gos to show you how ripped off you get at the dealers.... the fact that somebody can scratch build 2 new parts and have money left over that fast and still be cheaper then it costs to buy 1 part from the dealer shows how much the dealers over charge people
@kaybax4623
@kaybax4623 3 жыл бұрын
You forgot "and make an hour long documentary about the process."
@stevenr8606
@stevenr8606 3 жыл бұрын
At the price of wood in the U.S. of A. (2021) that pallet soon will be worth more. 😪
@oneday2397
@oneday2397 3 жыл бұрын
how much is the price of the new?
@randallmidgley7589
@randallmidgley7589 3 жыл бұрын
Kurtis your too cheap🤔
@erikev
@erikev 3 жыл бұрын
Best project overall. Learned from the choice of inserts for going through the 3 different layers on the rod.
@johngillon6969
@johngillon6969 3 жыл бұрын
Spent my whole life working as a machinist. At 72 years old, retired since 65. I am so glad i don't have to work. It was so nerve wracking, working with such expensive pieces of metal. You know what you are doing. you make it look too easy.
@waltzwithbash
@waltzwithbash 3 жыл бұрын
The "cutting edge engineering" is such an understatement. I didn't know lathes that large existed.
@waltzwithbash
@waltzwithbash 3 жыл бұрын
Loved every part of it!
@FishFind3000
@FishFind3000 3 жыл бұрын
I was about to go to sleep but just noticed a new video from my favorite 2am uploader!!!
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Hahaa is there any other that uploads at that crazy time? Seriously appreciate that you are watching it at 2am!
@FishFind3000
@FishFind3000 3 жыл бұрын
@@CuttingEdgeEngineering not from anyone on this half of the hemisphere
@tonypinker2884
@tonypinker2884 3 жыл бұрын
Awesome I've been hanging for part two.....
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Thanks for waiting and watchint
@7Ossi5
@7Ossi5 3 жыл бұрын
Ceramic inserts, I use them every day. But then again I'm working with hardened steel on most of my jobs. The life of a last in line operator. :)
@kbrodie78
@kbrodie78 2 жыл бұрын
That’s an impressive job, especially with one person…….damn. That’s no to say the video editing and the other side of the business is any less impressive, but I’m genuinely impressed by this dudes abilities. Kudos!
@Marian-ow7mu
@Marian-ow7mu 3 жыл бұрын
Amazing work. True blue Aussie
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Cheers mate! 🇦🇺😎👍
@rgmoore
@rgmoore 3 жыл бұрын
Kurtis, I think you outmatch Abom79 even when he was still doing real work. The Mrs.is sure a better videographer to boot. Homie just makes my day too. You guys are brilliant! Thanks so much for sharing your craft!
@petermarusich3923
@petermarusich3923 2 жыл бұрын
Hi Kurtis, I only discovered your Engineering video site today, 31/12/21 , I have really enjoyed your videos, I was a long time a fitter and Turner like yourself, but you are big level above me in my day. All the best and keep them videos coming, very enjoyable as I am now retired and a kiwi, don't hold that against me . cheers Peter Marusich
@peterhall6656
@peterhall6656 3 жыл бұрын
"Hardest rod I've ever had to...." Good idea to stop there. You could get a whole new audience!!
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
🤣 could go to redtube platform then haha
@NinjaZnider
@NinjaZnider 3 жыл бұрын
The best parts will always be you explaining and teaching us, how youre approaching the task at hand and what precautions you take! (And then seeing you doing it). I always feel like Ive learned something valuable from these videos!
@markwhitfield5412
@markwhitfield5412 2 жыл бұрын
The wife sounds lovely, the dog looks lovely, the machines are handsome, you know your stuff, love the outtakes at the end. Great job.
@A_friend_of_Aristotle
@A_friend_of_Aristotle 2 жыл бұрын
At 2:00 and within 27 seconds Kurtis serves up the perfect justification for his business and an eloquent expression of the free enterprise spirit: I can do it cheaper and faster. This is the spirit that creates value for trade, and is the best justification for living in a community of like minded and productive people. As someone who grew up in a tiny rural farming community in the USA but now lives in a giant city, I can say without hesitation that this is the kind of man I would be proud to have as a neighbor and as a friend. Such people seem to become more scarce as you move closer to larger population centers and I think this is an absolute shame. People in big cities seem to have no sense of their own value, nor do they take pride in the value they do create. They also have no sense of how they should treat other people. There are advantages to city life, but they are becoming more and more of an occasional treat amongst bitter fruit. I do not miss the rural setting I grew up in, but I do miss the character of its people. Good luck to you and your wife, Kurtis...you are the salt of the earth.
@bernardjackson7119
@bernardjackson7119 3 жыл бұрын
Not only a excellent job but the time to explain how it’s done
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Thanks for watching again!
@gary00832
@gary00832 3 жыл бұрын
Firstly, he's so knowledgeable and executes his processes flawlessly. Secondly, has all the tooling and plans to do any job. Ultimately, the outtakes are funny as hell and has me in stiches after hearing Kurtis say fuck sakes over and over!! Truly a cool guy! Keep up the good work you two!!! Awesome job as always greetings from the 🇺🇸
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Hey mate! This is a great comment to read thanks for taking the time to watch the vid we appreciate that! 😎👍
@vtaqz4809
@vtaqz4809 3 жыл бұрын
As an mechanical engineering student, this is so interesting and learnful to watch. Thank you for all of the effort to share the proces with us!
@stevebeavers3754
@stevebeavers3754 3 жыл бұрын
Shocked how much material you had to hog out for fitment. The way you explained why bronze was applied makes very good sense... Still amazed how much work went into this. Enjoyed it.
@palWORX
@palWORX 3 жыл бұрын
I am so impressed every time he cuts the thread.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Cheers!
@fw1421
@fw1421 3 жыл бұрын
I’m not a machinist by trade but this shit fascinates me! He’s an amazing machinist,does beautiful work.👍🏻👍🏻👍🏻👍🏻👍🏻
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Hey mate thanks for saying so glad you enjoy it!
@garrysekelli6776
@garrysekelli6776 3 жыл бұрын
Its impressive. Still just cylindrical shapes through. Id like to See eliptical and toroidal. Even a simple parabola or hyperbola.
@AbdulHafeez-cq6oo
@AbdulHafeez-cq6oo 2 жыл бұрын
Every step means lot of money and any wrong mistake has lot of cost The man doing the job is super expert
@dillpickle7468
@dillpickle7468 11 ай бұрын
This guy wills steel into position that seem impossible. Full respect for your skills Kurtis! Enjoy a frothy after this big job
@maxg6581
@maxg6581 3 жыл бұрын
I honestly never would have thought to block the chips from going into the roller supports. Let alone to use duct tape to mask off the bulk of the area. That's ingenious.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Hey mate yeah it works a treat and easy to set up, good insurance!
@richardhead8264
@richardhead8264 3 жыл бұрын
I visit _other_ channels for machine work. But I come to *Kurtis'* channel for wizardry.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
What an awesome comment haha thanks mate glad you are enjoying the channel!
@Rightwinger1982
@Rightwinger1982 3 жыл бұрын
The best part is when you strap your finished work to a pallet all wrapped up. Shows that your a pro!
@mr1hander
@mr1hander 3 жыл бұрын
awesome, i love yalls all terrain tractor.............the 4 legged one that sounds like hes eating a planet
@ggliff1
@ggliff1 3 жыл бұрын
Love these videos. Kurtis is an amazing machinist, and explains everything so well. But the editing is just on another level. This is pro level stuff, perfect cuts and love the restrained but perfectly times slow motion. Thanks to you both.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Hey John thanks very much for the great comment! We both really appreciate this support.
@sodster68
@sodster68 3 жыл бұрын
Amazing how well those ceramics cuts through the hardened layer. Interesting!
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
They go alright, probably the highest turnover insert we have they wear out quickest when cutting that super hard material
@jeetenzhurlollz8387
@jeetenzhurlollz8387 2 жыл бұрын
i am a software developer , but i really like watching your videos, teaches me a lot about big machines and welding etc. That silicon bronze part was really awesome.
@chrisjohnson4165
@chrisjohnson4165 3 жыл бұрын
I believe Kurtis also played Quint in Jaws. So many talents!
@legaxful
@legaxful 3 жыл бұрын
Good job Mr. K and thanks for the upload Mrs K. and Officer D😁👍
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Welcome mate thanks for watching
@DonDegidio
@DonDegidio 3 жыл бұрын
Hi Kurtis and Karen, We had a power outage and lights came back on just in time for your video. Another fine machining and welding job. Karen is very good with the camera. Like the outtakes. Keep them coming. Both of you stay safe.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Hey Don That's good timing there mate! Enjoy the rest of your week and take care
@lassila3
@lassila3 2 жыл бұрын
The single most impressive YT video I have ever watched.
@leebrooke1831
@leebrooke1831 2 жыл бұрын
My favorite? Ahhh, the confidence in explaining the process is what captured my attention. You are not an old geezer yet have an experience that shines. Your descriptions of the goal then your methodology along with details such as installing a cutting bit or mounting an oblong piece that requires welding a block that is removed post build. Your knowledge is what I crave. I’m too old to start a new career so I live it thru you and your shop. Well done!
@bpj3600
@bpj3600 3 жыл бұрын
Fantastic work as always!! It would be amazing to see parts like this once fitted on the machine.
@perasperaadastra324
@perasperaadastra324 2 жыл бұрын
I agree!
@ianwindley70
@ianwindley70 3 жыл бұрын
I'm sorry I can't pick a certain part as it was all excellent, please keep these videos coming well done.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Hey Ian thanks for the comment mate will do 😎👍
@jgemeinhardt3955
@jgemeinhardt3955 3 жыл бұрын
Probably my favorite video yet! Just amazing to see a great machinist at work and working on some really big pieces!! FYI.........................love the out-takes too!
@tbbigrocker149
@tbbigrocker149 Жыл бұрын
No matter how many of these I see you fabricate, I'm always IMPRESSED
@chema4057
@chema4057 3 жыл бұрын
Been waiting all week
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
Thanks for waiting
@Murphyslawfarm
@Murphyslawfarm 3 жыл бұрын
It is the hardest sh*t I have ever turned. That what she said 🤣😂🤣
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
😂😂😂
@munched55
@munched55 3 жыл бұрын
🤣😂🤣
@wanndherklausz
@wanndherklausz 3 жыл бұрын
bom trabalho Kurtis !!! estou cursando engenharia elétrica e também acho incrível serviços de tornearia e usinagem, parabéns... abraços do Brasil!!
@forthoseabouttodie
@forthoseabouttodie Жыл бұрын
I love the smell of hot metal and coolant in the morning !
@christopherkochanik8774
@christopherkochanik8774 3 жыл бұрын
I can only wonder how long this took to edit. Love to see the long videos.
@CuttingEdgeEngineering
@CuttingEdgeEngineering 3 жыл бұрын
The missus said many many hours! Thanks for taking the time to watch it
@markfryer9880
@markfryer9880 3 жыл бұрын
@@CuttingEdgeEngineering We always find the time to watch a CEE video!
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