Making a Custom Gear

Рет қаралды 361,948

2 жыл бұрын

In this video I'm going to make a custom gear for my lathe. This special gear is needed to have additional feed rates to turn threads on the lathe, especially 26tpi. My lathe can cut a ton of different pitches, but not 26tpi. To cut a thread with 26tpi you'd need so called „special accessories“, which is just a special gear with 46 teeth and 52 teeth to replace the standard gear with 21 teeth and 28 teeth. So I decided to make my own. As I don't have any gear cutting milling tools I decided to make the special gear with two welded together normed stock gears. I was able to order them online for $25 each. After welding them together I made the bore to the proper size, turned three grooves and cut a keyway on the arbor press with a 5mm keyway broach. It all worked out as planed.
I hope you like my work and the video.
Huge thank you to all of my Patreon supporters and specially to:
Tonya M Broerman
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웅록 윤
My camera:
Panasonic HC-VX11
If you have any questions about the process, machines i'm using or other stuff, just ask me in the comments. I read them all and i try to reply as soon as possible.
Sorry for my bad english, it's not my language. I try my best to improve my technical english.
Subscribe for more of my content. I'm uploading videos about mechanical stuff, as new creations and buildings and also restorations.
Thank you for watching :-)
„I make a new one“ T-Shirts:
teespring.com/stores/my-mecha...
My Main Channel:
/ mymechanics
My Second Channel:
/ @mymechanicsinsights
My Patreon Page:
/ mymechanics

Пікірлер: 781

@subnormality5854 2 жыл бұрын

Thanks for the green "eyeshade" while welding - I know I won't get "arc-eye" from a video, but it does make it more comfortable to watch. As always, attention to the little things make your channel stand out above everyone else.

@Qalibrated 2 жыл бұрын

Absolutely agree. I really appreciate it too, my eyes are super sensitive to bright light and when people start welding unfiltered in videos, it's very unpleasant. So a warning or a "filter" like here, is much appreciated!

@mlangham179 2 жыл бұрын

I thought it was an accessory to his camera to prevent burnout and damage to his image sensor.

@carsonharding9852 2 жыл бұрын

Could you please show how the auto darkening filter is done. Many thanks

@fellipec 2 жыл бұрын

Good weld filming pratice. That way we can see the work, and not just a blow out white picture and a few sparks nearby

@ellienomaly 2 жыл бұрын

i also meant to say that for awhile now! i mostly watch these at night because the process is extremely comforting, and the welding parts always used to be my least favourite haha - thanks a lot to my mechanics for being so considerate ❤️

@crossman6924 2 жыл бұрын

I've been a professional draftsman for over 18 years now, and have called out run-out specs in GD&T per engineer's direction. Until now I have never seen that actually managed from a machinist's standpoint. Just so used to that being validated by the QE in the metrology labs. Love ALL of your videos by the way! Cheers from the US!

@Mad9977 2 жыл бұрын

i've never seen so much knowledge, skills and precision anywhere else, for sure

@jimmyb1451 2 жыл бұрын

After missing one step (not truing up the second gear) I'm not so sure that finished product would have passed QC. It's going to make for a pretty noisy set of change gears.

@jimmyb1451 2 жыл бұрын

@@uralmash07 Sure :) Because there is run out on the second gear he cut, the teeth won't be be perpendicular to the axis of the shaft so for some portion of each rotation the gear won't mesh properly which will increase the backlash in the gear set. It will be noisy to begin with but also they will wear unevenly, getting worse over time.

@johnmcclain3887 2 жыл бұрын

I've worked with guys like you over fifty years, mechanic, machinist, welder, electronics tech, blacksmith. Good drawings make it simple to do a good job, and good communication makes for quality work. I did electronics in the Marines, and dealt with high end metrology there, as well as in metal. I always liked to have the engineers and draftsmen in the shop, it helps all see the full process, the corners that have to be got around. Semper Fi, John McClain

@crossman6924 2 жыл бұрын

@@BloopTube I've seen most machining processes in my career, but not for run-out. I'm not a machinist so I don't get out to the machine shop very much to see everything the machinist does to make the part. Some places I've worked at the tooling shop isn't even on site.

@Flying0Dismount 2 жыл бұрын

Grounding through the vise screw is a great way to either get poor welds because of the grease on the screw preventing a good connection or to ruin a screw or nut due to secondary arcing.. Fine if it's a $20 Chinese vise, but a bad thing on an expensive or antique vise.. If you are welding in a vise vs a fixture, clamp to the body or jaw of vise. Our shop vise actually had a tab on the side of the body for a grounding clamp.

@mymechanicsinsights 2 жыл бұрын

Need to change that

@50shadesofmycow 2 жыл бұрын

@@mymechanicsinsights It's really great seeing how well you take constructive criticism! You seriously are the best Mechanist KZfaqr out there. Cheers from Germany!

@DatBlueHusky 2 жыл бұрын

i was going to say the same exact thing, ive done this too welding small tabs and stuff and finding out it was grounding issues, after clamping it to the table or piece it was nice coin stacks

@garygenerous8982 2 жыл бұрын

@That was my thought as well. As soon as I saw and heard the arc I knew it wasn’t grounded properly. Also while I knew about the issues with secondary arcing in the screw/nut I hadn’t thought about the grease being an issue so thanks for increasing my knowledge.

@rebmcr 2 жыл бұрын

There were a bunch of satellites in orbit in the 2010s whose gyroscope wheels failed prematurely. The first one was unusual, but when more and more happened the odds of it being random bad luck were basically zero. Turns out that the metal bearings were repeatedly exposed to several megavolts of static charge (it's not really possible to ground anything in orbit), and over time the micro-arcing caused tiny fragments to flake off inside the bearing housing, eventually leading to total seizure. Newer satellites all use non-metallic bearings.

@DanKoning777 2 жыл бұрын

All I can think to say is "man I wish you made more videos" [on either channel]. Well done.

@mymechanicsinsights 2 жыл бұрын

More to come :-)

@WeCanDoThatBetter 2 жыл бұрын

Who else expected you to mill the gears out of a blank? :D But anyway a nice video!

@ThefalleStrat 2 жыл бұрын

I guess that is the expertise of Chris from clickspring

@JesseSchoch 2 жыл бұрын

@@ThefalleStrat we can make gears, though it isn't often worth the time it takes.

@DavidPlass 2 жыл бұрын

Me. "I make a new one" :(

@danielstellmon5330 2 жыл бұрын

I was surprised he did not make them, not disappointed, just surprised.

@mymechanicsinsights 2 жыл бұрын

I would if I had the correct milling tool ;-)

@natechucks 2 жыл бұрын

The welding mask screen effect is a really neat idea that I don't think I have seen anyone else on KZfaq do before. I like it. I can genuinely see some people having issue with the arc being too bright on some of these new really bright displays.

@mymechanicsinsights 2 жыл бұрын

I've heard people could get epileptic problems from flashing lights.

@rebmcr 2 жыл бұрын

Cutting Edge Engineering Australia do it too (and if you like my mechanics, it's worth checking them out).

@MrSaul04 2 жыл бұрын

@@rebmcr Agree, plus you’ll stay just for the dog

@rebmcr 2 жыл бұрын

@@MrSaul04 Yeah I'm particularly fond of both dogs, and doing things methodically. It's the perfect combo!

@danielstellmon5330 2 жыл бұрын

@@mymechanicsinsights it's a very small % of people, but it is a real thing.

@jozsefizsak 2 жыл бұрын

It's always a pleasure to watch you make something. For these few minutes, the world seems sane!

@mymechanicsinsights 2 жыл бұрын

Thank you very much, I really do appreciate it :-)

@jonscally2349 2 жыл бұрын

I will second that statement 😁

@brianfong5711 2 жыл бұрын

6:01 That Dremel speaks German, it goes up to every sharp edge and goes "NEIN NEINE NIEN NIEN NIEN NIEN NIEN NIEN NIEN NIEN NIEN NIEN NIEN"

@marcoschwanenberger3127 2 жыл бұрын

Aaah. You DID allign the Texts with each other! And the keyway! My satisfaction is complete! Kudos!

@mymechanicsinsights 2 жыл бұрын

Had to make it ;-)

@mattroth602 2 жыл бұрын

After watching your videos for past year or so, I was completely prepared to see you meticulously machine all the teeth on these gears. Still never a disappointment. Keep up the great content!

@Vickie-Bligh 2 жыл бұрын

It is so satisfying seeing your projects. Thanks, MM, for all that you share. You just proved the old saw that a lathe can build a lathe. 🤣 Can't wait for the next one.

@sergiobejaranolangarica4761 2 жыл бұрын

You made me understand thoroughly the principle of a gearbox. "Spinning levers" as they call them. I have worked as a machine technician for a few years and until now that I see your video I completely understand the concept. Your video was helpful beyond its intents. Danke vielmals!

@ImB4k4 2 жыл бұрын

I'm so in awe of your work and so many of your skills that, as an experienced welder myself, it's oddly comforting to see your less-than-pretty welds in between all the other amazing things you do.

@mymechanicsinsights 2 жыл бұрын

It doesn't matter when I turn them down anyway right? ;-)

@ControlledWrinkles 2 жыл бұрын

@@mymechanicsinsights I too enjoy the fact that you weld about as well as I do, but if we get better at it, it would take less time, use less resources, and require less material removal for clean-up.

@jonny555ive 2 жыл бұрын

Beautiful work sir. I'm looking forward to seeing more videos from you this year 👍👍 Take care

@timwalsh8198 2 жыл бұрын

I love how you make custom parts for your tools, to do more custom restorations! Especially at the end where you demo it, and all the things you're doing come together!

@tracybowling1156 2 жыл бұрын

Wow! I really like to watch you work. It's always fun. You can do ANYTHING!

@cat3crazy 2 жыл бұрын

Such precision! I enjoy seeing a perfectionist's work.

@areed2000 2 жыл бұрын

Love that arbor press. It is visual proof of how precise and meticulous your work is.

@ranjrog 2 жыл бұрын

I watch a few other “restoration type” channels but you set the standard! Most of the others now seem a little crude by comparison. I really enjoy your work! Thank you!!

@mymechanicsinsights 2 жыл бұрын

Thank you very much, I really do appreciate it :-)

@erhan6095 2 жыл бұрын

I love watching you create such neat things

@ravenraven5377 2 жыл бұрын

Precision and quality your work is always incredible.. never am I disappointed watching your videos😎

@GerryG91100 2 жыл бұрын

It is always fascinating to me to see a machine used to make a part for itself. using a lathe to make a part for that lathe is beautiful in a way.

@mymechanicsinsights 2 жыл бұрын

Very true!

@jtfen86 2 жыл бұрын

When I first saw the two gears I was hoping to see your first attempt at friction welding :( Still amazing work as usual! Looking forward to the next restoration vid

@volbla 2 жыл бұрын

Can you friction weld with a regular lathe or do you need something heftier?

@TheBlackShadow270 2 жыл бұрын

@@volbla I’ve seen it done with a regular lathe but not with anything of this size.

@FOG2006 2 жыл бұрын

@@volbla I remember seeing MM planning to equip his lathe with a brake for the spindle. Every friction welding video I saw had the lathe spindle braking instantly once the welding was done.

@tagmisterb 2 жыл бұрын

This was a fun diversion from your usual content, and it's always cool when previous projects make cameo appearances.

@mymechanicsinsights 2 жыл бұрын

Thanks a lot for watching :-)

@dmitriarkhangelski6023 2 жыл бұрын

Well done, mate, and your way of making the keyway is rather impressive! Cheers.

@nekoffeva7937 2 жыл бұрын

I'm not a mechanist so I had no idea that you could actually use what looks like a thick metal comb to cut a groove. This is ingenious!

@mymechanicsinsights 2 жыл бұрын

Thanks, I'm glad you like it :-)

@daveyoder9231 2 жыл бұрын

Your welding sequences are very cool. Another very nice video!

@_Iskariot 2 жыл бұрын

Beautiful work👍

@thumpted8417 2 жыл бұрын

looks great! can't wait for whatever you do next!

@bertos55 2 жыл бұрын

I always think, how do you make being SO precise look so easy? The math in my head trying to make sure everything lines up where you want it is mind boggling. Great job.

@mymechanicsinsights 2 жыл бұрын

Thank you very much :-)

@HM-Projects 2 жыл бұрын

mad respect for the amount of work and skill you put into these videos. thanks.

@mymechanicsinsights 2 жыл бұрын

Glad to hear that, thank you very much

@andymiller5611 2 жыл бұрын

It is beautiful to watch a skilled worker create something; they make it look effortless! Excellent video dude! Keep up this great content!

@veetor98 2 жыл бұрын

Its a great job....congrats!

@ryanivester5042 2 жыл бұрын

Another masterpiece from My Mechanics. Your skills are un-matched on KZfaq. Only thing missing is a full "shop-tour" video including any display you might have of previous projects. Cant wait for your next video!

@djamelhamdia134 2 жыл бұрын

Love your work!

@dahlmasen3084 2 жыл бұрын

I love that arbor press! I think I’ve watched that video 5 times already and I’m about to watch it again now! I really enjoyed this video aswell👌🏻

@mymechanicsinsights 2 жыл бұрын

I love it too :-)

@szpynda 2 жыл бұрын

Damn. So simply so smart. So good to watch.

@johnbradford9235 2 жыл бұрын

Enthralling and informative as ever dude. Your work is a joy to watch. Thank you. 😎

@mymechanicsinsights 2 жыл бұрын

Thank you very much :-)

@dreadin 2 жыл бұрын

Looking forward to your next video

@alexdeleon7135 2 жыл бұрын

Well done!

@12stepsbeyondtheeventhorizon 2 жыл бұрын

Your craftsmanship never ceases to amaze me.

@johnbambridge4434 2 жыл бұрын

Wow. Incredible. Thx for the precise work u do. Great fun.

@fabriciocabral3987 2 жыл бұрын

Nice! Congratulations!

@mymechanicsinsights 2 жыл бұрын

Thank you

@MasterGeekMX 2 жыл бұрын

Man, I wish I could go there and learn from you the craftsmanship. Hailings from Mexico!

@CPTNSL0 2 жыл бұрын

Really impressive! Great job!

@mymechanicsinsights 2 жыл бұрын

Many thanks :-)

@meylisovmad Жыл бұрын

Very great job. Appreciations!

@youtubecommenter4069 2 жыл бұрын

Formidable work as always!

@frankierzucekjr 2 жыл бұрын

Very cool. I just love this channel

@brahimvlogs9395 2 жыл бұрын

only few in the world can do this .. this is awesome

@ashleychambers7602 2 жыл бұрын

Superb engineering as usual 👍

@arshia_hj2561 2 жыл бұрын

wow nice job bro you are a smart man ❤

@laiquocbao2565 2 жыл бұрын

I don't know how to precisely describe it, but your great machinists on the web (you, ToT, Abom79, Stefan, Peter from Edge Precision) or other awesome maker such as Made in Poland have introduced a new mindset to my life. That is the mindset of if you don't have something then find a way to build it and you can freaking build anything, not scrap-ly but precisely and you can still take the pride in that homebrew thingie. Don't know why but it enlarged my horizon a lot, like a loooooot :)))

@mymechanicsinsights 2 жыл бұрын

Nice to hear that, thank you very much :-)

@michaelmayo3127 2 жыл бұрын

We never used the welding technology for this type of gear configuration. We always made the hub and then shank the gear onto the hubs respective ends. This gives a much better coaxial tolerance. Great video👍

@mymechanicsinsights 2 жыл бұрын

I thought about this too. Thanks

@michaelmayo3127 2 жыл бұрын

@@mymechanicsinsights Make the hole 0,05 of a millimetre smaller that the diameter that you want to shrink onto. Turn the hub's respective ends so that there's a small register where the gear can stop against, about 1-2 millimetre under the major hub diameter. In this way, when you heat the gear and mount it on the hub, the gear will register in the correct position. Heat the gear to dull red. This well give time to mount the gear properly. Once mounted there's no way of removing the gear again. You can also use a tolerance table to fined the optimal diameter from shrinkage but, I have found that 0.05 is very effective.Looking forward to your next video🔩⚙🔧🛠

@lukaszk2117 2 жыл бұрын

Love your work! Give us more, more, more! 😉

@vinceianni4026 2 жыл бұрын

Good job my friend

@unknonmann 2 жыл бұрын

Awesome job !

@mymechanicsinsights 2 жыл бұрын

Thanks!

@Aleksander_Grigorjev 2 жыл бұрын

Hello from St.Petersburg! A real hi level master can easily improve even his old lathe. ☝

@mymechanicsinsights 2 жыл бұрын

Thank you very much :-)

@pgiamel 2 жыл бұрын

Really a great idea to have at least 6 different steps interchangeable immediately, very good, I think I will exploit your idea

@damienmilas8337 2 жыл бұрын

Great job love watching your work whether it's restoration or machine work keep up the great work mate I cant wait for the next one cheers from Australia 👍🦘🇦🇺

@mymechanicsinsights 2 жыл бұрын

Thanks, will do!

@sonyhk3824 2 жыл бұрын

Well done. Cheers man 👍

@mymechanicsinsights 2 жыл бұрын

Thanks

@Nobody-U-Want-2-Know 2 жыл бұрын

I like the auto darkening lens on the camera! It would be even better with a close up of the weld puddle.

@mymechanicsinsights 2 жыл бұрын

Thanks, I'm glad you like it :-)

@UntouchableDog 2 жыл бұрын

Been an automotive technician for many years, had no idea how the keyway was cut! Awesome video

@mymechanicsinsights 2 жыл бұрын

Thanks, I'm glad you like it :-)

@Zeus_a_Gentle_Staffie Жыл бұрын

I’ve been watching your highly skilled work for awhile now, and I have to say the same amount of perfection is put into your video production. Simply a pleasure to admire both art forms. Do you keep a list of each projects actual time in hours it takes to restore or make the items you build? If so would love to see it in each video description. Thank you again.

@bernieshort6311 2 жыл бұрын

An excellent answer to an unusual problem. I enjoyed your presentation and the topic. My only concern would be if the weld heating could change the harness of the gear teeth. causing early wear. Well impressed with how you approached this job. Thank you for sharing.

@Zoso14892 2 жыл бұрын

Watching you work is like meditation for me. I dont really understand what you are doing so I can switch my brain off and enjoy watching the things the magic metal man makes!

@mymechanicsinsights 2 жыл бұрын

Thank you very much

@Igmus 2 жыл бұрын

Another tool for the master craftsman to make more perfect his creations!

@mymechanicsinsights 2 жыл бұрын

Thanks a lot

@pandemiesepeter 2 жыл бұрын

Als zerspanungsmechaniker geht einem da das Herz auf 💕

@OneManEngineering 2 жыл бұрын

Nicely done! ✅

@mymechanicsinsights 2 жыл бұрын

Thanks :-)

@SasiKumar-pz4zk 2 жыл бұрын

Hi sir i am your big fann!!!! I loves to watch your videos!!

@jimsvideos7201 2 жыл бұрын

Very nicely filmed too.

@001davem 2 жыл бұрын

I find your videos fascinating, and this one was no exception. I can’t wait to see your next creation, thanks for sharing your time and skills with the rest of the world!

@xmetguy1 2 жыл бұрын

I wonder if all these people telling you all the mistakes you made have ever made anything as good as what you created? I doubt it! Keep up the great work mam!

@Vickie-Bligh 2 жыл бұрын

Agree!

@mymechanicsinsights 2 жыл бұрын

Not all so called mistakes are even mistakes. Just because something isn't shown in a video, doesn't mean it hasn't been done.

@benross647 2 жыл бұрын

Beautiful. Appreciate the content, no matter what the frequency or duration of the videos is.

@mymechanicsinsights 2 жыл бұрын

Thanks for your support :-)

@lightwalker14 2 жыл бұрын

Good job man!!!

@mymechanicsinsights 2 жыл бұрын

Thanks a lot

@smallshoptalk589 2 жыл бұрын

That was really good. You have my Subscription.

@frankmurphy5 2 жыл бұрын

I had to re-watch the keyway broach part. That was wild.

@mymechanicsinsights 2 жыл бұрын

Glad you like it :-)

@subtlesraf 2 жыл бұрын

this is fantastic!!!

@nixxonnor 2 жыл бұрын

Beautiful!

@mymechanicsinsights 2 жыл бұрын

Thank you!

@BOBMOproductions 2 жыл бұрын

Wish i had this guys knowledge and skill

@mymechanicsinsights 2 жыл бұрын

You can do it!

@chucksumpter7340 2 жыл бұрын

You are simply amazing! Love your videos as they are mesmerizing… 😀

@mymechanicsinsights 2 жыл бұрын

Thank you very much

@matthewfoster6620 2 жыл бұрын

A liberal drowning of oil make's broaching so much smoother and satisfying. Great video 👍

@mymechanicsinsights 2 жыл бұрын

Couldn't agree more! Just used it dry to make it better visible on camera

@GodLovesUsSoMuch 2 жыл бұрын

Nice creation!

@mymechanicsinsights 2 жыл бұрын

Thanks

@LovingLies 2 жыл бұрын

beautiful actually. wow.

@hayestrio 2 жыл бұрын

I was literally just watching this channel bc I was waiting for something new. Quick welding tip: the speed should be to where it sounds like frying bacon or eggs and should have a steady sound.

@dougoliver2342 2 жыл бұрын

I’ve seen this man weld in previous videos. I believe his issue was the material of the gears.

@hayestrio 2 жыл бұрын

@@dougoliver2342 still might’ve been the speed bc the inconsistent sound

@pekkasaarinen2902 2 жыл бұрын

But if it smells like bacon, you're doing something horribly wrong.

@sddiymakeitworthit7512 2 жыл бұрын

Super awesome 👏 presentation 👍

@mymechanicsinsights 2 жыл бұрын

Thanks :-)

@RobertBrownieJr 2 жыл бұрын

Produced a gear to produce more gears. Incredible ingenuity!

@TheLastTater 2 жыл бұрын

Very nicely made!

@mymechanicsinsights 2 жыл бұрын

Thanks a lot

@jerryjohnsonii4181 2 жыл бұрын

Very impressive !!!!!!!!!!!!!

@mymechanicsinsights 2 жыл бұрын

Thank you :-)

@RichsRidesandRestorations 2 жыл бұрын

Another great video! I think peak mymechanics will be when the lathe starts to wear out and so you use it to “make a new one”. One day maybe!

@petercyprian3096 2 жыл бұрын

At some point I would really like to see your CV so to speak. Where did you go to school? Do you hold multiple degrees/certifications? What got you into machining? Is this a family tradition or something you became interested in? I am not a machinist but you have really opened my eyes to the endless possibilities that a good machinist can provide. We take for granted the simple things such as nuts, bolts and rivets. We take for granted the products we see and use everyday, not realizing the skill required to fabricate such things. It is truly impressive to me- maybe not so much to other machinists, but my perspective is that of the average person. I enjoy every video and always ready to watch the next. Thank you!

@DeezNuts- 2 жыл бұрын

I like how you use alot of the tools that you have restored like the teal arbor press, maybe you can make a video showing us all the restored stuff that you use to restore more stuff. It would be really cool!

@ARGENRUS 2 жыл бұрын

I didn't understand at first how the broach works, had to google another video and only then I realized. Your works and videos are amazing, but I think sometimes there are parts that you cut off to reduce the lenght of the video, and some of us (like me) who don't have so much knowledge but still enjoy to watch you, miss how things works. It's just a little and positive criticism, just to help us learn and enjoy all what you do to achieve the results that we love. Cheers!