Making Lightweight Boxes and Drawers

  Рет қаралды 18,061

Project of Science

Project of Science

Жыл бұрын

Here is another video about the 2022 4x4 Mercedes Sprinter Van I'm converting. One of the methods I'm implementing to save as much weight as possible is to build my drawers our of 1/4" (6mm) plywood. Traditional methods of screwing or butt jointing and glueing are not feasible with such thin material so I use finger joints.
And one last little part of my kitchen build is requiring a finger jointed box so I've decided to cover how I like to build them. Hopefully you find this interesting and useful for future projects.
This video should be considered an addendum to whatever finger joint cutting jig you use. Study the manual or videos about those to get good results, and then this video covers what extra information I wish I had known when applying finger joints to thin materials.
If you found this entertaining, educational or even enraging, consider buying me a coffee...or a beer;). Please use the link:
www.buymeacoffee.com/projecto...
Thank you for your support!
Products (Amazon links help me out, Thank you!)
I'm a big fan of the Incra iBox: amzn.to/3U8j9jT
If you enjoy woodworking then this would be a worthy investment, but if this is a one time project I would consider making a box or finger joint jig like the one William Ng presents: • Make an Accurate Box J...
Dado Blade: amzn.to/3m3GxTf
Although you could maybe try to make consistent fingers using a single saw blade and making multiple passes, it could be a maddening process. A dado blade allows you to make a 1/2" wide cut in a single pass. I chose this Dewalt model because it has a very logical method for knowing what thickness you are setting up for various projects.
And a note, if you haven't used a dado stack on your table saw you will need a new throat plate.
A cheaper option than a dado stack would be to use a router table if you have one. A router bit like this would do the same trick: amzn.to/3nOKwmX

Пікірлер: 38
@catrice6095
@catrice6095
I struggle with a good technique for attaching the first side of hinges to the opposing wood. Would you please explain your “spacer” tape technique. Thank you. Your patience in teaching is top notch!
@ifell3
@ifell3 Жыл бұрын
Wow you have such skill and intelligence to go with it. I think I will use the butt joint and strengthening brace 😅
@blandry021
@blandry021 Жыл бұрын
Thanks, I asked in your another video, how to make the finger joint drawers before looking on your KZfaq site. Great instructions how to layout the finger joints for all joints of the box. I have already built a finger joint jig for my table saw which I used to make drawers, using ⅝ Baltic plywood. I would never thought ¼ plywood would of been strong enough. And I didn’t finger joint the drawer bottom piece. Something I’ll try the next I’m building drawers.
@alankita1059
@alankita1059 Жыл бұрын
You could also have made it a box with the top side open like one of those narrow IKEA shoe/storage cabinets so what you pack it with will be completely inside of it.
@glenncarruthers3515
@glenncarruthers3515 Жыл бұрын
Nice work. You're a true craftsman. I like the sandpaper attached to the thin plywood tip.
@Waynemanner
@Waynemanner
Awesome work my friend
@rickt7425
@rickt7425 Жыл бұрын
Really love your PencilPad technology - it’s what I use too 👍
@dmwi1549
@dmwi1549
At $200-$209 from several suppliers it’s not too pricey for what you are getting.
@scottcates
@scottcates
very helpful
@grantholliday6057
@grantholliday6057
I love your attention to detail!
@daan3298
@daan3298 Жыл бұрын
Nice! Sounds like a reason to invest in a cnc (laser) in my head :) If you do this regularly that is. Should be easy to make the joints fill out without corner gaps.
@MrRossAlexander
@MrRossAlexander
thankyou!
@i_know_nothing7788
@i_know_nothing7788 Жыл бұрын
Thank you.
@friedaspyder8485
@friedaspyder8485 Жыл бұрын
I like your video. Will try to catch more of your Van builds. Out of curiosity, I checked laser based finger jointing, and ran across a python project called plycutter, that may interest you. It's described as a '- STL to finger-jointed DXF slicer'. One of his goals was a dollhouse for his daughter. Lasers cut 6mm, pretty readily, but of course a lot of testing would need to be done for whichever laser is used. I installed & ran his software on Windows without issues. Cheers.
@vociferonheraldofthewinter2284
@vociferonheraldofthewinter2284
What a way to end it. lol!
@jaymiddleton772
@jaymiddleton772 Жыл бұрын
It actually wouldn't be too difficult to 3d print a jig. It'd probably take some back and forth testing to get it just right but very cost effective for a one and done van bulider. A table saw with dado stack is the limiting facor for me personally
@patrickluppi2005
@patrickluppi2005
Love your work. Have you ever considered using aircraft-graded plywood? I think that one could get away by building van furniture with a 3.5-4mm ply. Also anyone with experience in building furniture with fiberglass sandwiched honeycomb material? Would love your input on this
@AllanLaal
@AllanLaal Жыл бұрын
8:06
@CogitareEstVivere
@CogitareEstVivere Жыл бұрын
Your videos man ! Thank you ! I hear and understand EVERY single word you’re saying ! Thanks for speaking your mind !
@finnanloveday
@finnanloveday Жыл бұрын
Just found your videos. Man oh man the level of detail your achieving is insane. And your a very good teacher. Thanks. Also just curious what kind of building you're in? Can't figure it out. Looks in some shots to have a domed roof? Like an old hanger?
Camper Van Wall Panel Ramblefest
18:33
Project of Science
Рет қаралды 19 М.
Building a Lightweight Van Conversion Kitchen Cabinet
19:07
Project of Science
Рет қаралды 31 М.
One moment can change your life ✨🔄
00:32
A4
Рет қаралды 33 МЛН
路飞被小孩吓到了#海贼王#路飞
00:41
路飞与唐舞桐
Рет қаралды 80 МЛН
Sigma girl and soap bubbles by Secret Vlog
00:37
Secret Vlog
Рет қаралды 6 МЛН
Bad Beginner Cabinet Tips
24:21
Lincoln St. Woodworks
Рет қаралды 1 МЛН
Box Joints, Any Size, Using Only A Standard Blade
14:51
Bryan Fink
Рет қаралды 59 М.
Insulation is a SCAM (& the truth about Havelock and Hushmat)
39:04
Chuck Cassady
Рет қаралды 319 М.
How to make Professional Drawers for Cabinets
24:36
Michael Alm
Рет қаралды 135 М.
How To Make Drawers
16:25
Bent's Woodworking
Рет қаралды 122 М.
Most Satisfying Videos Of Workers Doing Their Job Perfectly
20:51
WOW Tech
Рет қаралды 3,4 МЛН
Try THIS Great Drawer Building Method
10:38
John Builds It
Рет қаралды 279 М.
Drawer slides are expensive. Do this instead.
31:06
wittworks
Рет қаралды 1,4 МЛН
One moment can change your life ✨🔄
00:32
A4
Рет қаралды 33 МЛН