DEAD ON! Excellent conversion. Can't tell you all the cuss words I just said during the video. Well done Sir! Someday we will meet, I promise you.

Every place I have worked we added a half hour for lunch not subtract. Meaning we got eight hours minus two 15 minute breaks. So 7.5 hours. Great info! I love making things more efficient. I was a Electrician/Industrial Mechanic for Automated Logistics and all we did all day was make the equipment run efficiently. I now am getting into producing small tractor attachments and want to soak everything I can in.

Great sir knowledge is everlasting process and I am happily watching this video podcast after 10 years later after your uploading and it helped me in right time hopefully for my company UAE Dubai

Lmao ground floor workers at my plant get two 10 minute breaks and a 20 minute lunch in an 8 hour shift. Very generous with the calculations done at 2:15

You are absolutely right - if you manufacture from a fixed bill of materials, in high volumes, within an automated plant where cycle times and their variances are tracked accurately. However, most companies are absolutely unaware of their productivity rate across their shop floor and in individual work cells. It's the reason why one cell over produces - while the next can't keep up. A single backlog in the chain creates a backlog throughout. Unfortunately, not all are highly automated.

Keep somebody extra for relief ,build a restroom close to the workstation or the production line worker and alert the material shipping and handling early in case of material running out and finally treat the worker good I guarantee you your production productivity will reach up to 90%.finally the most important Thing is management need to set up the exact number of part per hour not to change their mind every other day .employees love to finish the production requirement as early as they can to take small break before they leave .

I dig your presentation. hello. yo, it is so funny tho when you say nobody works a whole 8 hours or 6.5 hours. yo, this lady over here do. i am a professional cleaner and in my past I have cleaned by myself. I have gone 14 hours straight on a job. I ate and worked at the same time...lol my clients look at me like are you gone take a break... some people call me insane..but. I am trying to get my own cleaning business off of the ground and I am KZfaq now searching for help with production rates and how to come up with prices. Of course, I would not have my employees work how I work. I had to mention that about employees since i mentioned that I am trying to get my own cleaning business off the ground. i am still confused about this production rate stuff.

3:46 Manufacturing Productivity Formula so that you find actual work time, Productivity rate %, and total production of units.

great perpective idle time is always an anemic symptom of any production line when not properly aligned on both ends. also taking strength and weakness of each station operator should never be discounted since they always create baseline of your initial analysis.

Sir wat is the possible way to increase the 4.25hrs to 6 hrs atleast pls reply

Should you also included the pass/fail rate within your calculations? If so, how would you proceed with that analysis?

U got a better solution to that common issue

4.25 0.25*60=15m

Oh I suggest u time change overs better by alternative breaks during that as needed

Very administrative ideas brobive done ware for 18 years ur off

This machine makes one box every 3.8minutes 4 5 hours it ran smoothly at that rate the rest was sporadic minus today total for prime rate u measure by lose causing stress