Mazak Lathe Tool Set Angle Less Than 90

  Рет қаралды 12,570

Mazatrol Tips and Tricks

Mazatrol Tips and Tricks

Күн бұрын

Mazak Lathe Tool Set Angle Less Than 90. In this video I am showing how to set the Z geometry of a tool with an angle less than 90 degrees. This is only necessary to perform once because once you have the Z offset number, you can then vibro peen it to the side of the holder and note what tool nose radius you used to get the number. Different nose radius will have a different Z offset value.

Пікірлер: 51
@danielmoore949
@danielmoore949 4 жыл бұрын
Thanks for making great videos. I’ve forgotten some of what you’ve been teaching. I like the spindle view
@mazatroltipsandtricks6816
@mazatroltipsandtricks6816 4 жыл бұрын
Thanks.
@brantonbeall9061
@brantonbeall9061 2 жыл бұрын
Very neat! One I’ve never seen before. Thanks
@thatoo6842
@thatoo6842 4 жыл бұрын
Thank for your videos and I've learned many things.
@1977drz
@1977drz Жыл бұрын
Thanks
@TuanNguyen-md8cc
@TuanNguyen-md8cc 4 жыл бұрын
this is very nice teaching video and person.
@k-bear7707
@k-bear7707 3 жыл бұрын
Nicely done. Good info for a learning Machinist like me.
@mazatroltipsandtricks6816
@mazatroltipsandtricks6816 3 жыл бұрын
Thank you.
@jensbrinkmann6417
@jensbrinkmann6417 2 жыл бұрын
I like you ! thx for your work and your lessons !
@mazatroltipsandtricks6816
@mazatroltipsandtricks6816 2 жыл бұрын
Thanks for the compliment.
@jensbrinkmann6417
@jensbrinkmann6417 2 жыл бұрын
@@mazatroltipsandtricks6816 Why not ... you doing q well job with a lot work. I wish soneday u can that with some newer ones.
@pedub2222
@pedub2222 3 жыл бұрын
If you had a Optical Comparator you could get that number for the the tool set "z' shift with out making a test part rite? thanks for the videos please keep em coming
@mazatroltipsandtricks6816
@mazatroltipsandtricks6816 3 жыл бұрын
Possibly, I've never tried that method.
@ernestgrundeman9534
@ernestgrundeman9534 2 жыл бұрын
Yes you can do with an optical comparator. That is how I set my all my VBMT tools. Once I have the number I use a engraver and put the numbers on the side of the holder. All of mine have 3 different numbers on them. They have .007 with the offset and .0156 with its offset and .031 with its offset this way I only have to do it once for those inserts. It really speeds things up.
@TienPham-db1hi
@TienPham-db1hi 3 жыл бұрын
Liked and thank you very much .video helpful
@mazatroltipsandtricks6816
@mazatroltipsandtricks6816 3 жыл бұрын
Again, you're welcome.
@russguppy8761
@russguppy8761 Жыл бұрын
Brilliant
@hughesservices2475
@hughesservices2475 4 жыл бұрын
I may be over thinking it but shouldn't the angle you cut to measure the tool on the test part be the same as the cutting angle? When it is just 45deg it seems it would be off a few thousandths compared to cutting the test part the same angle as the edge (72.5deg) especially if you have a larger corner radius tool. Your channel is awesome y the way. Keep it up. I think a good idea for a video would be what the different colors and highlights mean in the programs.
@mazatroltipsandtricks6816
@mazatroltipsandtricks6816 4 жыл бұрын
Thanks. You cannot cut a workpiece with the same angle as the edge of the insert. The machine automatically adds 3 degrees of clearance to the cut path. The 45 degree test part gets me within .001" so it works for me.
@peoplepower1272
@peoplepower1272 11 ай бұрын
No, that's not actually the case. The machine knows the tool geometry and part shape but does not know the Z error, so when you touch the 45 degree slope and measure the difference, you are accurately correcting the error (as long as you don't move the X axis).
@tranquocchuong5744
@tranquocchuong5744 3 жыл бұрын
thanks
@mazatroltipsandtricks6816
@mazatroltipsandtricks6816 3 жыл бұрын
You're welcome!
@jepkeklinge3778
@jepkeklinge3778 4 жыл бұрын
Nice video, can you do a video how to set the center of an Id holder/ reamer? I don’t know how to call It, my english is not that good XD Thanks for all the good videos man
@mazatroltipsandtricks6816
@mazatroltipsandtricks6816 4 жыл бұрын
Sounds like a good idea for another video. Thanks.
@boostedShenanigans84
@boostedShenanigans84 2 жыл бұрын
Comparator would make this process a whole lot easier
@mazatroltipsandtricks6816
@mazatroltipsandtricks6816 2 жыл бұрын
I do not have a comparator at home.
@boostedShenanigans84
@boostedShenanigans84 2 жыл бұрын
@@mazatroltipsandtricks6816 I assumed as much. Dont take what I had said as dogging on you, because that was not my intention. The process that you uploaded is definitely is a solid process for those without a comparitor.
@mazatroltipsandtricks6816
@mazatroltipsandtricks6816 2 жыл бұрын
@@boostedShenanigans84 Thanks.
@Docaga1978
@Docaga1978 4 жыл бұрын
Sir, do you know how to calibrate the tool eye? Hope you can do the next video if you knew.
@mazatroltipsandtricks6816
@mazatroltipsandtricks6816 4 жыл бұрын
I will make a video on how to calibrate the tool eye for a T2 and T3 control. Newer machines will have different parameters.
@tomaszspiszak181
@tomaszspiszak181 4 жыл бұрын
Does the Fusion and nexus use similar theoretical point? I thought it was the quadrant, like in cadcams.
@mazatroltipsandtricks6816
@mazatroltipsandtricks6816 4 жыл бұрын
I would say those controllers do it the same as my old controller, but run a test to be sure before running hardware.
@cheizaguirre5494
@cheizaguirre5494 4 жыл бұрын
I am using the same similar holder but with a ceramic round insert. How would i describe the angle for a round insert in the tool data ?
@mazatroltipsandtricks6816
@mazatroltipsandtricks6816 4 жыл бұрын
Depends on what the tool looks like. Can you probe the OD and face of the round insert or do you need to determine the Z offset like in my video?
@cheizaguirre5494
@cheizaguirre5494 4 жыл бұрын
Mazatrol Tips and Tricks i can prove the X but the z i have to do it like the way u do in ur video but idk how to describe the angle for a round insert on the tool data ?
@mazatroltipsandtricks6816
@mazatroltipsandtricks6816 4 жыл бұрын
@@cheizaguirre5494 I would use a hand held protractor to measure the first and second angle of your holder to see what kind of angle clearances you have on the holder itself above the round insert, then input that in the control. The first angle will be less than 90 degrees. The deeper you need to machine into the part, the more the tool angles will become critical for the machine to clear the tool holder properly.
@alexgregg2466
@alexgregg2466 4 жыл бұрын
Just leave the angles blank
@vizibug
@vizibug 2 ай бұрын
tip comp.?
@Sebastianbartledoo
@Sebastianbartledoo 4 жыл бұрын
Are you in the mazak Programmer’s Facebook group!
@mazatroltipsandtricks6816
@mazatroltipsandtricks6816 4 жыл бұрын
Never heard of it. I'm not on Facebook.
@Sebastianbartledoo
@Sebastianbartledoo 4 жыл бұрын
Mazatrol Tips and Tricks 6000 members on there! Could post your videos there and help us out
@TravisHammeng
@TravisHammeng 4 жыл бұрын
I'll relay them over there.
@harshwardhanpatil3727
@harshwardhanpatil3727 3 жыл бұрын
Plz vidio on vmc program
@mazatroltipsandtricks6816
@mazatroltipsandtricks6816 3 жыл бұрын
I do not own a Mazak VMC.
@harshwardhanpatil3727
@harshwardhanpatil3727 3 жыл бұрын
@@mazatroltipsandtricks6816 ok plz vidion on cnc thread
@mazatroltipsandtricks6816
@mazatroltipsandtricks6816 3 жыл бұрын
@@harshwardhanpatil3727 I have two videos on threading.
@harshwardhanpatil3727
@harshwardhanpatil3727 3 жыл бұрын
@@mazatroltipsandtricks6816 ok I will be check once agin
@mariocortes1337
@mariocortes1337 Жыл бұрын
Did you move x to touch the 45 angle 🤔
@mazatroltipsandtricks6816
@mazatroltipsandtricks6816 Жыл бұрын
No. Only move Z.
@mariocortes1337
@mariocortes1337 Жыл бұрын
Thanks very much Sr 👍 I got it .just to let you know I'm mazak integrex cnc machinist with matrix mazatrol control but I haven't use those tools less 90DEG
@mazatroltipsandtricks6816
@mazatroltipsandtricks6816 Жыл бұрын
@@mariocortes1337 Cool. I'm also running a Mazak Integrex with a Smooth X control at work. Too bad I cannot make videos at work.
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