Mercedes Benz W218 Brake Rotor Machining - Lathe, Machine, Grinding

  Рет қаралды 26,777

JamesPark_85 Machining TV

JamesPark_85 Machining TV

3 жыл бұрын

This time, I prepared a video of Mercedes Benz's w218 rotor machining work.
Thanks for Watching!

Пікірлер: 26
@dktim007
@dktim007 3 жыл бұрын
Industry standard runout for rotors is 0.002" TIR and parallel within 0.0004. Even the cheapest new rotors will be within spec. The quality of the casting is all that differs cheap vs expensive rotors. Finally you should apply a non directional finish or else you'll end up with brake squeal and uneven pad wear. You can do this by taking light cuts (less than 0.002) with a feed rate higher than your insert tip radius. Do one cut feeding in, and one cut feeding out. You'll end up with alternating spiral serrations that criss cross and overlap giving a non directional but uniform finish. Same concept and honing a cylinder.
@doughouston4741
@doughouston4741 3 жыл бұрын
Looks like the rotors just came out of the Factory. My local Machine shop could learn a thing or two. Nice work!
@yajtramer6913
@yajtramer6913 3 жыл бұрын
Awesome I used to do that type of work on my free time. I would go to car shows on weekends and hand out cards for brake work. Cross drill chamfer machine and balance. I did about 100 pairs over 5 yrs of time. Guys loved it. Cheaper than buying new from speed shops. Sometimes I would do the brake work for them. 👍👍❤️❤️👍👍
@garymucher9590
@garymucher9590 3 жыл бұрын
Nice resurfacing those rotors. Wish my small lathe could chuck up such sizes. But it is a mere 9 inch ability... Thumbs Up!
@Adam0855
@Adam0855 3 жыл бұрын
Brake discs are cut from a one clamp
@user-ql1gm4yy9p
@user-ql1gm4yy9p 3 жыл бұрын
Надо было зажать так диск что можно было обработать обе стороны за 1 установку
@michaelhayes458
@michaelhayes458 2 жыл бұрын
Mercedes does not recommend resurfacing the rotors they are made out of a soft material as long as they are within tolerance you just put a new set of brake pads on then discard of the rotors when they need to be replaced
@piotrkrawiec3411
@piotrkrawiec3411 3 жыл бұрын
Tarcze toczy się z jednego mocowania
@buulee1
@buulee1 2 жыл бұрын
Na dodatek obie już są teraz pod wymiarem
@836dmar
@836dmar Жыл бұрын
I replaced my MBZ disks with mentioned affordable rotors. They too were drilled but had no non directional finish. Gave the car to a friend and they are still going years later. Never noticed any sounds. While there is best practice for rotor turning it is possible to do this on a machine lathe. One can indicate off the finished size to set up for the second. It is never best to remove a part with multiple processes but is often necessary. We do not see that this was not indicated nor do we see that too much material was removed. KZfaq is full of comments based on book learning or “how I learned” but, in the real world of machining, what the customer actually brings you and what they desire often means problem solving and some flexible thinking. Many don’t have the luxury of refusing challenging jobs. We all know what the books and mfgs suggest but we all(those who build, fabricate, machine, etc) make compromises all the time. Your employer’s rules, liability issues aside.
@kevindavis6042
@kevindavis6042 3 жыл бұрын
Hopefully you put on the non-directional finish otherwise you can get a lot of noises
@user-cm8vt5nw7f
@user-cm8vt5nw7f Жыл бұрын
عمل جيد، لكن لم يكن هناك داعي لخراطة الطرف الافقي خراطة الوجه تكفي بعد الوزن بالانديكيتر
@staylucky4727
@staylucky4727 2 жыл бұрын
Wow
@a.k.2023
@a.k.2023 2 жыл бұрын
Good job!
@pawewisniewski9620
@pawewisniewski9620 3 жыл бұрын
I tylko zepsuł takie ładne tsrcze
@Orczekk
@Orczekk 3 жыл бұрын
The contact surface with the hub must also be machined.
@StanislavPacourek
@StanislavPacourek 3 жыл бұрын
One clamping!!! //
@stevegauld8456
@stevegauld8456 3 жыл бұрын
An now your down past the minimum recommended thickness
@heatmyzer9
@heatmyzer9 2 жыл бұрын
Therapeutic
@bonekebmels9491
@bonekebmels9491 2 жыл бұрын
This Discs are ready for the trash can. Wear Limit!. Thickness new 32mm Thickness min. 30mm.
@jimsvideos7201
@jimsvideos7201 3 жыл бұрын
Something different, but ₩100000 is ₩100000.
@no_more_free_nicks
@no_more_free_nicks 2 жыл бұрын
On ebay those rotors are 60$ does make sense to refurbish them?
@slipstreamvids7422
@slipstreamvids7422 3 жыл бұрын
You shouldn’t machine one side true and flip it around and use an unmachined surface as square with the flat side. You’ll end up with a wedge. Machine one side after indicating, then use that machined surface true to the chuck face to do the opposite side. This is why brake shops have lathes with tools that do both sides at the same time. Its too time consuming for the average shop otherwise and prone to mistakes.
@theodorekell
@theodorekell 7 ай бұрын
There really no need for such meticulous taping. If paint hit a bit of the surface, the first application of the brakes will take it off
@hans-wernerbosl2135
@hans-wernerbosl2135 2 жыл бұрын
Katastrophe 🙈
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