My DIY PVC Kayak Cart - Can I Break It?

Рет қаралды 61,307

3 жыл бұрын

I uploaded this video last April but never bothered to post it. Since I haven't caught any
fish recently I figured I'd post it now. There's no fishing in it.
This is my version of a PVC kayak cart for the Wilderness Systems Ride 115. I used ideas from
other builds people have done and added a few twists of my own. I wanted to see what it could
handle and if I could break it!
UPDATE 9/12/21: Use rubber pipe insulation instead of foam. One inch pipe insulation isn't big enough but at Lowe's I found some 1 inch that is actually 1 1/8 inch (says so right on the rubber itself). THAT fits perfectly. Make sure it says 1 1/8 inch! Kayak won't slide on the rubber, and it looks way cooler!
I don't have a parts list (I do show all the parts though) and I'm not showing how to build it every step of the way. There are other KZfaq videos that show that.
I mainly just wanted to show my own modifications. You can get wheels much cheaper than I did at Harbor Freight.
I also give it a good hard test!
This video is kid-friendly and is appropriate for all ages.
April 19, 2020

Пікірлер: 86

@outsidewithmike 2 жыл бұрын

UPDATE: Instead of foam for the runners I re-did my cart with rubber pipe insulation. It's right next to the foam stuff at Lowes or Home Depot and is a little more expensive. I switched because my new kayak (Old Town Sportsman PDL) slides on the foam and is very hard to get on the cart. The rubber is tackier and the kayak stays put on it. IMPORTANT: At Lowe's I found rubber insulation that is sold as 1 inch BUT is actually 1 1/8 inch inside diameter. This will fit perfectly over the 1 inch PVC. Rubber that is only 1 inch inside diameter will NOT quite fit. The Lowe's stuff says right on the rubber itself "1 1/8 inch ID". If you can find that then you are good to go! Not sure if the Home Depot stuff is the same.

@tomkearns6830 2 жыл бұрын

Mike: when you say "rubber pipe" Do you mean HDPE, it's black and in short sections can be stiff? If so, what class?

@outsidewithmike 2 жыл бұрын

@@tomkearns6830 Like this: www.lowes.com/pd/Frost-King-3-4-in-x-6-ft-Rubber-Plumbing-Tubular-Pipe-Insulation/3132415 Just find the right size. It isn't percect but it's better than the foam. A harder rubber would be best. It would grip the kayak better, and it wouldn't smash under the weight and hold its shape better. The pipe stuff does work though.

@tomkearns6830 2 жыл бұрын

you are correct in that the pipe insulation has more mass than the foam swimming noodles. Good idea and improvement😃. I suspect the insulation also has more friction therefore the boat will stay more "glued" to the cart 😃

@markwestcott3414 11 ай бұрын

Having built something like this that I wanted to store, I drilled holes through the fittings and pipe, and ran 1/4" bolts through them. Secure with nylon insert nuts, and you can disassemble and store flat.

@letun3481 3 жыл бұрын

Very simple and robust design!

@anthonylacy4466 3 жыл бұрын

Nice design and durable.

@outsidewithmike 3 жыл бұрын

Thank you!

@awesomegdta 9 ай бұрын

Best DIY kayak cart idea, thanks for sharing

@outsidewithmike 9 ай бұрын

Thank you!

@edallen5119 2 жыл бұрын

great video. I love the cart

@johnkerr99 2 жыл бұрын

Nice job! Thanks!

@outsidewithmike 2 жыл бұрын

Thanks for the comment!

@sc_marauder492 3 ай бұрын

Well done sir! Thank you!

@smhunter17 Жыл бұрын

Brilliant. Love this thing.

@outsidewithmike Жыл бұрын

Thanks, I still have it too!

@offgriddreaming5403 7 ай бұрын

Great build. Thanks for sharing ✌🏼

@outsidewithmike 7 ай бұрын

Glad you like it!

@michaelfox2989 3 жыл бұрын

Great job...Now I am off to make me one like yours ...

@flagstaff866 2 жыл бұрын

Nice size garage

@outsidewithmike 2 жыл бұрын

It sure was. The cabinet shop is gone now :(

@chuan-yitsai1349 Жыл бұрын

It is very good job!

@outsidewithmike Жыл бұрын

Thank you!

@toddramsay977 3 жыл бұрын

Great video! Harbor freight has 10" wheels with bearings for $6.99 ea or $3.99 if you are a club member.

@hawkwrangler1950 3 жыл бұрын

I'm not a club member and just paid $4 a tire. Wasn't even on sale.

@steveos5112 2 жыл бұрын

The other thing that is KEY, is where you position the strap and how the strap is placed. If you don't have a cleat, pad eye or something physical on the kayak for the strap to bite into, your kayak cart will slip off. That's what happened the first time.

@outsidewithmike 2 жыл бұрын

Maybe those without something for the strap to grab onto could slide some thin rubber of some kind between the strap and the hull of the yak to keep it from slipping. I don't have problems with the straps slipping but I don't go over any tricky terrain. Also I think rubber padding on the Tee sections instead of foam would definitely help in that regard, and glue it on there. This thing isn't made for rough terrain. I bounced mine down some cement stairs and - ya, not a good plan. But for a trip down to the lake from a campsite, or down the launch ramp it is okay. Tip to everyone: don't store it in the sun full time. I had the glue fail on one of my tees last week and I'm guessing that is why. It will make the PVC brittle too, even painted. Thanks!

@outsidewithmike 2 жыл бұрын

Also I think grey PVC might be stronger, especially in the sun. Anyone know? I couldn't find everything I wanted because I built this at the start of Covid.

@chuckmatses6803 Жыл бұрын

Awesome. Love the axle. didn’t understand why you were so concerned about the dolly fitting inside the kayak. I would never take it out fishing. So, why?

@outsidewithmike Жыл бұрын

If I had to roll the kayak far enough to get to the water it would be convenient to just bring it. Never have though

@swrsak 2 жыл бұрын

I built one but had the boat rests going side to side because of the style bottom I have on my kayak. also have some pvc rising up on the sides much like a regular boat trailer

@outsidewithmike 2 жыл бұрын

That's cool, you can build pretty much anything you need! Sounds great! 😀

@mialily206 3 жыл бұрын

I made the same design actually after doing the same you did lol. Wow amazing same thing.....except mine Was too wide lol as soon as I placed kayak on the PVC cracked on the leg connected to the axle.

@outsidewithmike 3 жыл бұрын

I've actually barely used it. But it has been solid the times I have. I'm kinda rough with it deliberately too. I would maybe try something besides the pipe insulation for padding. They do work though. Not sure what I'd change except maybe the kickstand and cheaper wheels.

@outsidewithmike 3 жыл бұрын

Also there are different thicknesses of PVC.

@johna.a.9829 2 жыл бұрын

The problem with all these designs is ground clearance. This design with a center axle is great for smooth terrain - if you have to roll over stumps, boulders and tall grass you may bottom out.

@outsidewithmike 2 жыл бұрын

Tall grass is fine but rough terrain is not recommended for a cart made from PVC unless you have a very light kayak. This gets me from my garage to the van, and from the van to the ramp. I went down concrete steps once and broke part of it, but I wasn't surprised! Fixed easily.

@hardrockminer-50 3 жыл бұрын

Looks great. Still satisfied? I think I would have had kick stand opposite the direction the kayak travels

@outsidewithmike 3 жыл бұрын

I could load the kayak up backwards. That's a good idea. I never liked the kickstand. I like to take it out when Im pulling the yak but it either falls out too easy or gets jammed in there and I can't get it out.

@nicolasmunk-rechnitzer9674 11 ай бұрын

Hey Mike. Neat solution there. What are the coupler that you showe your axle into called? I guess they have some sort of.gasket inside.

@outsidewithmike 11 ай бұрын

I'm not sure I understand what you mean, but the white pieces are just PVC end caps. No gaskets or anything that you can't see in the video. If you mean the wheels they have bearings in them. If I didn't answer your question please let me know and I will try to help.

@nicolasmunk-rechnitzer9674 11 ай бұрын

When you are pushing your copper-tube through the pvc-pipe you mention having to remove paint. The tube you are pushing it through has some kind of open endcap, but all I can find are closed endcaps. Did you drill them out?

@outsidewithmike 10 ай бұрын

@@nicolasmunk-rechnitzer9674 Yes I drilled those holes in the end caps. My painting must have been a bit sloppy and plugged the hole a little. I hope this helps!

@nicolasmunk-rechnitzer9674 10 ай бұрын

@@outsidewithmike perfect. Thanks

@TXmotoRacer 2 жыл бұрын

"Mommy, what's that man doing running down the street with that boat?" "Oh, that's just Mike, getting his nerd on again." Ha. Great video from a fellow Kayak nerd!

@outsidewithmike 2 жыл бұрын

Thanks man. I get funny looks sometimes walking around fishing with a camera on my head too :)

@AdamHunchak 10 ай бұрын

I like the design! What diameter of copper pipe did you use?

@outsidewithmike 10 ай бұрын

These wheels are 5/8 but you can get much cheaper wheels at Harbor Freight. They may be different size.

@davidmoore9945 2 ай бұрын

Kelly Concepts did this very project 3 Years ago as well!

@edgarvilmanyi3948 2 жыл бұрын

Thanks for the video, how much weight it cant take that pvc?

@outsidewithmike 2 жыл бұрын

I will guess that my new kayak is around 135 pounds with all my gear.

@edgarvilmanyi3948 2 жыл бұрын

@@outsidewithmike Thanks!!

@Floridaoutings 2 жыл бұрын

@@outsidewithmike Hi great Video where did you get those wheels

@outsidewithmike 2 жыл бұрын

@@Floridaoutings Amazon but I paid too much. Harbor Freight has them the chepest, about $10 a pair vs the $25 I think I paid. Make sure they have bearings and are the right inside diameter for your axle. HF had a big selection in my local store.

@Floridaoutings 2 жыл бұрын

@@outsidewithmike I’m gonna make it from PVC like you did great video thank you so much. I’ll sub as well. I’ll make a video making mine as my kayaks bottom is way different. Wish me luck on my new channel. And again thank you so much.

@ronmartino5053 3 жыл бұрын

What diameter pvc pipe did you use.

@outsidewithmike 3 жыл бұрын

One inch. I can see it in parts of the video. Wasn't sure until I checked.

@gearpigg2312 2 жыл бұрын

Hi Mike. What PVC pipe is that 1 1/2"?

@outsidewithmike 2 жыл бұрын

I used 1 inch ID. You can see it at around 1:50 in the video. I had to look it up.

@isaotksk 2 жыл бұрын

Can I ask the length of upper pipe with cushions?

@outsidewithmike 2 жыл бұрын

Absolutely! I just went out and measured it. Mine are about 20 inches total from end to end, caps included.Each piece of PVC is probably around 8 inches. I didn't really base this on anything other than the length looked about right. Works good though. I also recommend rubber pipe insulation instead of the foam I used in the video. Sticks to the kayak better. I just used the cart today and it works good.

@isaotksk 2 жыл бұрын

@@outsidewithmike Great. Thank you very much

@gearpigg2312 2 жыл бұрын

what are the outside dimensions of the PVC tube?

@outsidewithmike 2 жыл бұрын

it's 1 inch PVC. That's OD.

@toddramsay977 3 жыл бұрын

Droll a hole in the T for the handle and put a pin on it like you did the top arms. Wah lah!

@outsidewithmike 3 жыл бұрын

I thought about it, I just don't think I'd crawl under the yak to remove it. But for anyone that would, that is a good solution. Maybe you could mount the kickstand off to one side to make it easier to grab.

@outsidewithmike 3 жыл бұрын

I saw them recently for $10. I couldn't get them at the time - Covid was new and shopping was a pain. But ya I paid way too much

@toddramsay977 3 жыл бұрын

@@outsidewithmike turn the cart around put the handle toward the back end, use it as a handle. Lift the yak from the back end then use the handle to place the cart. You drill a horizontal hole thru the handle at the T connection so it doesn't come off then it is easy disconnect when storing. Understand now?

@outsidewithmike 3 жыл бұрын

@@toddramsay977 Yes but I can't bend down easy enough to unhook the pin :) It is one of my possible solutions but, I'm gettin' old!

@hawkwrangler1950 3 жыл бұрын

What's the measurement of the copper pipe? Harbor Fraight $4 for tires.

@outsidewithmike 3 жыл бұрын

5/8 inch

@hawkwrangler1950 3 жыл бұрын

@@outsidewithmike How long.... 5/8 is the easy part. Length?????

@garylewis327 3 жыл бұрын

@@hawkwrangler1950 I made a similar one and used a 24" aluminum tube. But you can make it whatever length you think is best for your particular boat. Home Depot sells these tubes in 48" lengths, so just cut it down to the length you want.

@hawkwrangler1950 3 жыл бұрын

@@garylewis327 I ended up using a copper pipe for the axle. I had 1 laying around. Turned out great. Gotta make another for the wife next week.

@garylewis327 3 жыл бұрын

@@hawkwrangler1950 Awesome. I did the same for my girlfriend. When designed right, these little DIY carts work great and don't break the bank. And they're fun to build.

@rxonmymind8362 3 жыл бұрын

Grunts as he lifts "lite" PVC pipe...😂

@outsidewithmike 3 жыл бұрын

getttin old!

@josephbennett9499 2 жыл бұрын

Parts list with measurements?

@outsidewithmike 2 жыл бұрын

No measurements, sorry. It all depends on how wide your kayak is and how tall you want it. The PVC is 1 inch. All the other parts are laid out at one point in the video. PVC is cheap so don't be afraid to experiment. Sorry I can't be more detailed.

@joshuagibson2520 3 жыл бұрын

What about river rocks.

@outsidewithmike 3 жыл бұрын

Using a cart on river rocks? Don't know, sounds difficult. Maybe bigger wheels depending on the size of the rocks. I'd probably go with something stronger. I was going to use aluminum instead of PVC. You can get corner connectors on Amazon. More money though.

@joshuagibson2520 3 жыл бұрын

@@outsidewithmike yep. I live in East Tennessee. It's not easy getting down to put in sometimes. Usually always rock. A pretty big hill or 2 as well usually. I lucked into some 10 inch pneumatic tires today for free. I have 4 whole sticks of 3/4 copper tubing lying around so I may try that and just use some pvc (or something) for the corners and the tees. I'm going to try and have as little money tied up in my cart as possible and use materials I find or already have. I'm gonna look strange with a copper cart though!

@chewynoodles409 2 жыл бұрын

Copper already looks bent

@outsidewithmike 2 жыл бұрын

Copper in the video or one you built? On mine the weight is near the ends of the tube so it would be difficult to bend. Wide angle lens on the camera may make it look bent at some angles