This PDP-11 Power Supply Defeated Me

  Рет қаралды 48,206

Usagi Electric

Usagi Electric

Күн бұрын

My PDP-11 story is a weird one. I found myself with too many PDPs, so I had to thin the herd, which left me without a running PDP-11. The goal for today was to fix that by bringing up a PDP-11/23, but the power supply had other plans. After a full week of troubleshooting, I emerged from the room defeated. But just what went wrong? Well, let’s dive in and find out!
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Intro Music adapted from:
Artist: The Runaway Five
Title: The Shinra Shuffle
ocremix.org/remix/OCR01847
Thanks for watching!
Chapters
0:00 My PDP/DEC Story
3:54 What problem am I trying to solve here?
5:07 The PDP-11/23 CPU and Memory cards
6:39 The PDP-11/03 AA Backplane and PSU
8:22 Let’s clean this thing up first
11:17 First test
14:05 Second test
14:42 Nothing is ever easy…
17:30 Third test
18:29 Why is this going so poorly for us?
24:07 Fourth test
26:05 “I’m calling it, time of death, probably 30 years ago.”
29:22 Puppycat!

Пікірлер: 282
@CuriousMarc
@CuriousMarc 6 ай бұрын
Isn't your power supply a buck converter? Your "pass switch" transistor should be turning on and off at some 10's of kHz frequency. I'd disable the crowbar and the overcurrent protection (just remove the SCR and the input at the the current protection transistor). Then feed the thing with some current-limited power supply at F1 and ramp it up slowly. That should allow you to debug it with more safety and less ElectroBOOM potential... At some point the pass transistor should start chopping, then you can work on the regulation loop. You can even temporarily open the regulation loop to untangle things. Shooting from the hip here, I have not looked at the doc, so take this with a big grain of salt.
@FaithyJo
@FaithyJo 6 ай бұрын
It's conversations and comments such as this that make me feel like an eager student at the Lyceum.😊
@juliankandlhofer7553
@juliankandlhofer7553 6 ай бұрын
thats what i thought! the pass switch, "free wheeling" diode and inductor look like a standard buck converter to me. although the feedback and regulator circuit look very different from what I'd expect in a modern switching supply 🤔
@meh583
@meh583 6 ай бұрын
I heard elevator music in the background while reading this :)
@juliankandlhofer7553
@juliankandlhofer7553 6 ай бұрын
also could be that the unloaded output is actually whats causing the crowbar circuit to kick in
@radman999
@radman999 6 ай бұрын
​@@juliankandlhofer7553That is what I thought. Everything is working as designed, but there is no load. I would want a headlight bulb on the output to see.
@TechTimeTraveller
@TechTimeTraveller 6 ай бұрын
The best kind of parents are the ones who have no problem stopping to throw a couple hundred pounds of minicomputer into their trunk on their way to visiting you.
@JohnnyUmphress
@JohnnyUmphress 6 ай бұрын
A light-emitting resistor. I've got to remember that one.
@8bitwiz_
@8bitwiz_ 6 ай бұрын
I'm just glad he had a camera pointing at it to capture the event.
@UNSCPILOT
@UNSCPILOT 6 ай бұрын
every electrical component can emit light (and smoke), *At Least Once*
@johnshriver5200
@johnshriver5200 5 ай бұрын
Goes with smoke-emitting diodes.
@Renville80
@Renville80 4 ай бұрын
I've done it a few times - the biggest being a 10 ohm 50-watt resistor (I can still remember the foot-tall flame that shot out of it - 30+ years later! The things that happen as a rookie tech are easily seared into one's mind).
@andydelle4509
@andydelle4509 6 ай бұрын
That style of switch mode power supply was quite common in 1970s computer and digital processing gear. They knew the efficiencies of a switch mode power supply which is almost mandatory at the current levels needed, like over 20 amps. But at the time we didn't have reliable high voltage AND high current transistors or MOSFETS. There were TV horizontal output transistors but that was not much current. Triacs and SCR were not suitable at the ultrasonic frequencies needed for a direct line operated supply. So the solution was a standard 50/60 hz transformer/rectifier based unregulated power supply feeding a switch mode regulator. That drive circuit is actually an oscillator which means a feedback loop. Very difficult to troubleshoot. As the component count is reasonably low, I would just test all the semiconductors. Even in circuit you can get a pretty good idea if the part is shorted or open.
@PlaywithJunk
@PlaywithJunk 6 ай бұрын
I repaired a lot of PDP power supplies two decades ago... Zip-ties are exactly the correct way to secure the capacitor.
@kanalnamn
@kanalnamn 6 ай бұрын
An empty mechanical lead pencil with metal top are the perfect tool for straightening bent pins.
@ClicketyClack
@ClicketyClack 4 ай бұрын
A wire wrap tool also works.
@rty1955
@rty1955 6 ай бұрын
There are tons of PDP equipment in the Rhode Island Computer Museum. They have PDP-8, PDP-9, PDP-11 in perfect working condition. Tons of spare parts as well. There is a person there who specializes in PDP restorations of all kinds
@BFLmouse
@BFLmouse 6 ай бұрын
If you want a 'portable' DEC system, what you need to look for is a VT103. That's a VT100 terminal with a built-in four slot backplane.
@bzuidgeest
@bzuidgeest 6 ай бұрын
Basic switching supply theory is not that difficult. Diagnosing one however can be a real headache. I think you have been incredibly lucky so far in most videos. A video like this was bound to happen. I'm surprised it doesn't happen more often.
@8bitwiz_
@8bitwiz_ 6 ай бұрын
28:19 Yeah, I laughed. You can have lots of spare parts, but it doesn't help if they're all the wrong part. Adrian had power supply problems in his episode yesterday, but at least he had the right kind of junk to scavenge from. Even then, he still ended up using a HOT from a CRT as a pass transistor.
@UsagiElectric
@UsagiElectric 6 ай бұрын
I was just watching that video this morning! Pure coincidence that we're both battling power supply problems, haha.
@dansullivan6787
@dansullivan6787 6 ай бұрын
I see you have an 11/60 on your inventory list! I designed the Writable Control Store in it along with the clock and other odds and ends. I also wrote the microcode that implemented the instruction set, boot up, and all the other control stuff. Neat to see that one is still alive. At the time it did the fastest register to register operations of any of the PDP-11s... to bad that was not an important metric to customers though.
@kerryedavis
@kerryedavis 6 ай бұрын
I really wanted an 11/60 back in the day, including when I was trying to start a computer school in the mid-80s. I had a lot of equipment for it, including SMP KL-10 pair from Intel and a 2065 from Columbia University. Then I developed inflammatory bowel disease, couldn't work, and lost everything in storage.
@jeremybarker7577
@jeremybarker7577 6 ай бұрын
If the 11/60 wasn't limited to 18-bit addresses but had the 22-bit extensions from the 11/70 I think it would likely have been far more successful than it was. The microcode also could do all the floating point instructions if the FP hardware wasn't present. Over 40 years ago when I was working for DEC we investigated using the WCS option to create special instructions to handle some operating system functions unfortunately the performance gain was insufficient to take it into any product. Unfortunately I no longer have the microcode listings although I still have all the WCS manuals.
@dansullivan6787
@dansullivan6787 6 ай бұрын
The 11/60 was, in effect, considered to be an enhanced 11/40 and the 11/70 was an enhanced 11/45. The 11/40 and 11/45 were really different classes of machine. In fact the head designer on the 11/60 also was the head designer the 11/40 (and the original 11/(20)). So the feature space we worked in was more limited than the one the 11/70 design team worked with. That’s one of the reasons for the difference in address space size. A microcode implementation of floating point might be faster than a regular software implementation but I doubt that it would come close to the hardware implementation performance. The FPU for the 11/60 ran asynchronously so you could be doing integer arithmetic (or anything else) at the same time the FP instruction was running. A microcode implementation would run inline with the program. Also there are cases in floating where the result is, in effect, unspecified. So any floating point implementation would have to be sure to produce the same unspecified results and the 11/40 did or it could end up breaking process control systems that used the PDP11. There wasn’t a formal instruction set for the PDP/11s, though at one point I think someone tried to document one. The key goal in implementing the 11/60 instruction set was to make sure that the 11/40 diagnostics would run on it (as best the could)and the 11/40 version of the operating systems ran on it. The 11/70 team had similar goals for 11/45 diagnostics. One big area of differences were in the setting of status bits that are set at the completion of an instruction. The diagnostics and operating system had dependencies on undocumented results in the status registers…each model set those bits differently (surprise, surprise). In some cases they used them to determine what model machine they were on. In some cases customer software made use of undocumented status (and other) results too. I had to insure that the 11/60 set the same undocumented values in the status registers as the 11/40 did… did I mention that those settings were undocumented :-). The 11/60 had a one-way associative cache and the 11/70 had a two-way associative cache. In practice I don’t think the 11/70 ended up with a better hit ratio than the 11/60. The 11/60 and 11/70 were the first cache machines for DEC. Needless to say the cache did a number on the existing memory diagnostics… so they had to be updated. Oh hum, things I haven’t thought about in five decades.@@jeremybarker7577
@jeremybarker7577
@jeremybarker7577 6 ай бұрын
@@dansullivan6787 Thanks for that additional information Dan. The work I did dates back to 1978 so like you it's a long time ago to remember.
@newportshapwick
@newportshapwick 6 ай бұрын
Many moons ago I had the job of testing 5V 200A power supplies. They would never start up until I realised that they required a small initial load to get them going (rtfm). Very similar symptoms to what is going on with the PDP psu.
@Derundurel
@Derundurel 6 ай бұрын
I think it needs a load too.
@GothGuy885
@GothGuy885 6 ай бұрын
the Thyratron sounds like something that Suzanne Somers would have done a infomercial for back in the 80's
@DrFiero
@DrFiero 6 ай бұрын
Squueze it, squeeeeeze it! Tighten those buns ladies!
@kellyfrench
@kellyfrench 6 ай бұрын
Please don’t apologize! You have no idea how much I get out of watching you troubleshoot the issues and work through the possible solutions.
@Nighr
@Nighr 6 ай бұрын
I was a FORTRAN programmer on 11/23 back in 1985 and moved quickly over to Vax 11/750 and 8600 about a year later. Fond memories.
@brianh.4185
@brianh.4185 6 ай бұрын
Love your videos. The only “complaint” I have is they come only once a week. 😀🤷🏼‍♂️
@captainchaos3667
@captainchaos3667 6 ай бұрын
I immensely appreciate that you went to the trouble of shooting an insert of you plugging the power cord into the wall. 😄
@jkakari
@jkakari 6 ай бұрын
An official DEC power cord, no less! Subtle flex. 😂
@Foga001
@Foga001 6 ай бұрын
This channel is gem on youtube.
@williamsquires3070
@williamsquires3070 6 ай бұрын
Well, I guess you’ll have to design a +5/+12 VDC power supply out of vacuum tubes. That should use up some 6AU6s. 😅
@zyeborm
@zyeborm 6 ай бұрын
Switch mode vacuum tube power supply, that'd be "cool" 😂
@melkiorwiseman5234
@melkiorwiseman5234 6 ай бұрын
What my eye went to immediately I saw that circuit is the resistor network on the control pin of the voltage regulator. This network is used to boost the voltage over the 5V which the regulator is set to by default, in order to compensate for the voltage loss in the load transistor. Since a crowbar circuit responds to an over-voltage condition and adding greater resistance to the control pin of the regulator brings the voltage up, I'd be looking for a dud resistor on that control pin. There are two resistors (one is the potentiometer) which could cause an over-voltage if they went high, and one (seems to be connected to -15V) which could cause the same problem if it went low. But the first thing I'd do is attempt to adjust the potentiometer and see if it's possible to adjust the voltage down until the crowbar no longer triggers. Less resistance should lower the voltage in this case. The whole circuit is complicated by having more than one voltage output. If it's possible to isolate all other voltages then I'd do that in order to confirm that the fault is only on a single supply output and not on multiple outputs.
@kenharbin3440
@kenharbin3440 6 ай бұрын
I think this weekend I'll binge watch your channel and everytime you say "close enough" I have to drink a shot. Could be a fun day.
@jonbondMPG
@jonbondMPG 6 ай бұрын
10:40 I've had to do that exact fix (I refuse to call it a bodge) on numerous older systems where something got stomped after years of being stored. The clean socket is a massive help for testing and checking continuity. I've even gone do far as to set up a little tester, just a breadboard which the socket sits in and I can test continuity with a hand-held meter no problem; excellent to see. And the cable fix is spot on!
6 ай бұрын
I love these types of troubleshooting episodes. They are both entertaining and educational! It matters very little to me personally if you manage to wrap up and fix it in a single episode, I'm here for the journey 😅
@michaelsasse8427
@michaelsasse8427 6 ай бұрын
What at awesome video. I love that you are doing it all with an old weller soldering iron and an inexpensive o-scope.
@UsagiElectric
@UsagiElectric 6 ай бұрын
Thank you! That old Weller is awesome! Everything I'm doing could totally be done on a much cheaper, older analog scope too. I just use the digital job when filming so I can take scope shots mostly.
@Zadster
@Zadster 6 ай бұрын
If you go into a professional electronics repair workshop, you'd probably be shocked just how old and apparently low-spec the test gear is! Quite often, when hobbyists get into electronics, it turns into a Pokemon collect-all-the-gear hobby, where people are convinced they need a 4 channel, 10GSPS smart scope and a 7.5 digit meter.
@williamogilvie6909
@williamogilvie6909 5 ай бұрын
That was a great haul of DEC hardware and very good of you to distribute it to other DEC hobbyists. I used a small, desk sized PEP 11 in a realtime programming class, circa 1980. Our lab had a dozen of them. I am familiar with Bomen. I worked for a company called Digilab 1978-79. Digilab was the first company to build and sell FT-IR spectrometers. I did the final test and troubleshooting of 2 or 3 spectrometers every month. They used Data General machines. I think Bomen got into that business in the '80s.
@user-nd8zh3ir7v
@user-nd8zh3ir7v 6 ай бұрын
power supply explanations are great, and thanks for showing the cable repair I am always curious how you guys do those.
@liquidmandotcom
@liquidmandotcom 6 ай бұрын
You know I don't really know too much about electronics, but I really like the logical breakdowns. I think if I keep watching I may learn something. Thanks!
@TheHylianBatman
@TheHylianBatman 6 ай бұрын
A fantastic look at a power supply! I remember you saying you didn't know much about power supplies, so this is a great start!!
@ChrisPinCornwall
@ChrisPinCornwall 6 ай бұрын
I absolutely love your channel. It is so fascinating watching you debug hardware. Thank you for what you do.
@BarkEaterJ
@BarkEaterJ 6 ай бұрын
I'm not a fan of mysteries, but I sure love the diagnostic investigation and troubleshooting work!
@therealchayd
@therealchayd 6 ай бұрын
Very helpful background info regarding these supplies, I have a poorly LSI11/24 with a dead H777 PSU which I'd love to get going at some time. Many thanks!
@retrobitstv
@retrobitstv 6 ай бұрын
12:49 I always suspected you might have a screw loose but now I know for certain 😝 Good luck with the transistor replacement!
@UsagiElectric
@UsagiElectric 6 ай бұрын
Nothing a screwdriver can't fix! At least that's what I told the doctor, but he just said "Nah man, you crazy."
@icarus901
@icarus901 6 ай бұрын
I have a nicely working PDP-11/23 that has a SCSI q-bus card and can boot from a semi-modern hard disk if you'd be interested in it, along with a variety of spare parts (RAM, RL02 interface, RL02 drive, etc).
@insanelydigitalvids
@insanelydigitalvids 6 ай бұрын
Great video! I've got a power supply issue on an Apple Lisa (also a big 'pop' after replacing the fuse and found a trace entirely vaporised). Watching you do this gives me the understanding and confidence to forge ahead. Cheers!
@markcummins6571
@markcummins6571 6 ай бұрын
I have replaced maybe 100 of these power supplies during my field service life. I have never tried to use one that did not have a load in the backplane. Put a proper load on that power supply. It was not designed to operate without a normal load. Dec Field Service Engineer badge number 83903.
@Helltormentor
@Helltormentor 6 ай бұрын
Interesting stuff again. It really made me laugh when you said that something went over your head because all the things you do, I just usually don't understand, heheh. Cheers from Finland!
@rlgrlg-oh6cc
@rlgrlg-oh6cc 6 ай бұрын
The base emitter junction will act like a diode with the collector disconnected. That's not "leakage" as you said. It's normal behavior. Dnnn transistors are 2SDnnnn. Just a Japanese number.
@d614gakadoug9
@d614gakadoug9 6 ай бұрын
The red and green transistors are ancient General Electric parts. D44xx were quite popular many years ago. That is the full part number. They are not 2SDxxx Japanese parts. The D44C8 is still being made by ON Semi.
@sfrahm1
@sfrahm1 6 ай бұрын
Good work! Have Fun!
@keithwhitehead4897
@keithwhitehead4897 6 ай бұрын
YAY New Zealand. I have a PDP11/23 in my garage with software and manuals
@jonord
@jonord 6 ай бұрын
Many years ago, in the early 1990ies I helped a friend bring a PDP 11/23+ to life. He had got it from his uncle who had had the intention to use it in his company. We got it together with two spare CPU-chassis. We didn't have that much information on it, and there was no internet to query. We turned it on, and it run for maybe a few seconds, and then a large pop and it went silent. Turns out we had put it into an unearthed outlet by mistake. Since we had no knowledge on how to repair the PSU, we took the PSU from one of the other chassis and put it into this. We had to modify the chassis a bit to make the other PSU fit, but it worked perfectly. We played around with the machine for some time, making very sure we always plugged it into a grounded outlet. But one day when we should turn it on, we heard that pop-sound again! We just couldn't understand why, it was plugged into an grounded extension cord, as usual. But on closer inspection someone had connected that grounded extension cord to an extension cord that was NOT grounded, but had been modified to be able to plug that one into a grounded outlet. So we were down to one working PSU. THAT, if noting else, taught me to ALWAYS double check your connections.
@JendaLinda
@JendaLinda 6 ай бұрын
Might be a good idea to test all components for shorts.
@darkstatehk
@darkstatehk 6 ай бұрын
"light emitting resistor" you had me at that one haha!
@georgegonzalez2476
@georgegonzalez2476 6 ай бұрын
You need to put a small load on the 5 and 12 volt outputs. Say a tenth of the normal load. Without a load the series regulators are running outside their lower current spec. Also a variac is your friend. As are a few of those $9.95 DVM's from HArbor Freight. Slowly turn up the AC line voltage on the variac while monitoring the outputs, under a light load. That way you'll blow fewer transistors and resistors. If it helps, I've been stumped by several Tek 485 scope power supplies. They are extremely complex, with a bunch of overvoltage and overcurrent shutdown circuits. If any power supply is sensed to be out of spec, everything shuts down. Tek even published a separate troubleshooting guide just for the power supply, it's so convoluted. The scope itself is very high tech, but I've ended up junking two scopes due to at least for me, unfixable power supplies.
@user-uz1yv2oc9v
@user-uz1yv2oc9v 6 ай бұрын
He had high watt load resistors on the power supply at one point in the video. The LM7805 is a linear type regulator, used for the 5v rail and it doesn't require a minimum load as the internal draw of the IC (2-3ma from memory) is sufficient. If I recall the 485 has a switching style power supply not a linear system.
@d614gakadoug9
@d614gakadoug9 6 ай бұрын
@@user-uz1yv2oc9v The 5 volt supply is also a buck converter, just using a three-terminal linear regulator pressed into duty as the controller for switching.
@kerryedavis
@kerryedavis 6 ай бұрын
"Never give up, never surrender!"
@user-uv3gj4wk6s
@user-uv3gj4wk6s 6 ай бұрын
I have seen similar principles in power supplies. They are designed to power high-load consumers and sometimes they don't work correctly without a load. I would advise connecting some kind of safe load to this power supply. I usually used a couple of powerful 12v x 21-watt car lamps as a load.
@joe--cool
@joe--cool 5 ай бұрын
Lamps or ceramic resistors are a great test load. Both keep the bench warm and cozy.
@AmauryJacquot
@AmauryJacquot 6 ай бұрын
that video looks like a Curiousmarc episode... fantastic 😎
@dodaexploda
@dodaexploda 6 ай бұрын
Great video! We learn more from our struggles than we do from our success.
@mahtin
@mahtin 6 ай бұрын
Enjoy your 11’s once you solve this power issue (which you will!) They are great computers to use and program on (I did for nearly a decade!) I also build up a home collection a few decades ago; however, I miss owning PDP11’s now. I had a 11/05, 11/34, 11/44, RL02’s, and a ton of peripherals. Then I realized I needed to reduce my hobbies and they all went to another collector where they live happily to this day. But I kept the PDP11 books so I can be nostalgic anytime I need too. Oh … and I had a PDP8/E that I restored (a much simpler power supply fix - just throw in new caps!) Funny how things changed and got more complex from the 8/E to the 11/03; however, they also got a lot lighter!!!
@MotownBatman
@MotownBatman 6 ай бұрын
Holy Crap! Thats a Freaking Truck Load! Nice Pull! Nice sharing it Out too!!!
@THEtechknight
@THEtechknight 6 ай бұрын
I would love if the PDP11 from The Weather Channel ever surfaces, they used one to run all the STAR units in the field over satellite, unearth that long lost 4000 software.
@herdware
@herdware 6 ай бұрын
Looking forward to the next part.
@SonicBoone56
@SonicBoone56 6 ай бұрын
Lovely repair you did for that ribbon cable plug!
@TLang-el6sk
@TLang-el6sk 6 ай бұрын
Hi, I just tried to wrap my brain around it: The "pass transistor" is actually the switching transistor. While the 12V output is at 0V and the base of Q15 is not pulled to 0V via the 12V shutdown signal, Q15's base will be pulled to Vin via R47 and R75. This feeds Vin to the input of the 7812. The current also flows through R75 (the 10R resistor you blew). Normally when all parts are in place the voltage drop over R75 will reach 0.7V at a current of about 70mA through R75, Q15 and the 7812. This will turn on Q18 and the switching transistor Q17. The voltage will ramp up until the current through R75, Q15 and the 7812 drops below 70mA and then the regulation by switching Q17 takes place. Your light emitting resistor R75 let me suggest that you have some severe load on the 12V rail (some shorted cap or similar). As without Q17 turning on, the current will never get high enough to trigger the over current protection. R75 just burns out (nearly the full Vin drops on it with Q17 off). So the next step is to find the cause of the low resistance of 12V to GND, then R75 should no longer burn out and you can put the other parts back into place... Let me know if my thoughts are right...
@KeritechElectronics
@KeritechElectronics 6 ай бұрын
Just a minor setback on your journey to successful restoration. I firmly believe in you!
@yayaya6799
@yayaya6799 6 ай бұрын
Neat to see ink on the dip switches (5:45) from the techs that just used their pens.
@der.Schtefan
@der.Schtefan 6 ай бұрын
I admire your discipline and principles! If I would run old computers (I don't), the first thing I would do is to replace the power supply with modern replacement kits and emulate disk drives whereever possible. Your persistence in trying to keep these things as original as can be is amazing and motivates me in my daily life to never take cheap shortcuts that degrade perfection.
@frankowalker4662
@frankowalker4662 6 ай бұрын
If you put in a modern PSU and emulate the drives, you may as well emulate the whole computer with a Pi. It takes all the fun out of vintage computers. 👍
@maskddingo1779
@maskddingo1779 6 ай бұрын
I don't think anyone should get in to this hobby if they aren't willing to restore and use original equipment wherever possible. Emulated drives are good for hobby reproduction systems... or if you can't find the right drive/media. Neither of the things you mentioned would be unreversible though... so not too bad.
@bzuidgeest
@bzuidgeest 6 ай бұрын
​@@maskddingo1779the original drives are aging and in far more limited supply than the actual systems they serve. Emulated storage isn't just convenient, it also saves you from repeatedly cycling an aging drive while diagnosing for example. I think a restorer with emulated drives is just smart. If you can keep an original working that's great, but using emulation saves it from wear and tear.
@bzuidgeest
@bzuidgeest 6 ай бұрын
​@@maskddingo1779also power supplies in the past did not always have the greatest protection circuits. If they had them at all. Using a modern well protected power supply, might be less original, but it protects your machine from being blown up because of power supply failure. And failure becomes ever more likely with age. Even curious Marc recently had a video where he added a crowbar circuit to a vintage power supply that had broken and killed the computer attached because it did not have a crowbar circuit. Something HP added to later models. Original no, safe yes.
@highpath4776
@highpath4776 6 ай бұрын
@@bzuidgeest Has UE said what drives were in / were avalible to this system at new (late 1980 to me isnt that long ago)
@velho6298
@velho6298 6 ай бұрын
Usually these powersupplies with a blown fuse, you should always check the transistors and mosfets. Good starting place
@highpath4776
@highpath4776 6 ай бұрын
odd that once fuse replaced everything sort of worked as it should (I assume circuit and drive draws finally blew the old one)
@loginregional
@loginregional 6 ай бұрын
Ask for 'the Repair Man' at the OLG, if he still works there.
@SeekingTheLoveThatGodMeans7648
@SeekingTheLoveThatGodMeans7648 6 ай бұрын
Wishing you success on getting the PSU repaired.
@xephorce
@xephorce 6 ай бұрын
Will the Power supply Grimlins be defeated find out on the next exciting episode on Usagi Ball Z. I cant wait to see what happens next. this is about the only way ill get to mess with these old computers. Thank you for all the amazing content, I appreciate all the hard work that goes unseen. I know this kind of stuff isn't always easy.
@ksbs2036
@ksbs2036 6 ай бұрын
Switch Mode power supplies can be a real bear to diagnose. Lots of ways to fail and interacting subsystems to throw you off. I see you have fixed it now (in a new episode). Congrats
@KayleeKerin
@KayleeKerin 6 ай бұрын
Yes, definitely come see us at the Large Scale Systems Museum! One day I'll get Dave to be willing to talk on camera long enough to catch all his stories :)
@clonkex
@clonkex 6 ай бұрын
Light-emitting resistor, lol
@robertclark8351
@robertclark8351 6 ай бұрын
In general, the presence of an LM7805 and LM7812 implies they are being used as voltage references for the pass transistors that are handling larger currents. Since the 5V and 12V outputs are both showing high, I'd suggest pulling both regulators and testing them in a reference circuit on a breadboard. They're common jelly bean parts and are likely easier to source replacements for than the pass transistors, etc.
@souta95
@souta95 6 ай бұрын
I know the feeling! I was given a Zenith 486 laptop yesterday. Power supply was dead. Found a shorted diode and replaced it with one from a scrap board. Laptop POSTed once and then went in to a power cycling loop. Pulled apart the machine and found loads of leaky surface mount electrolyitics... And I have none of those on hand. 😔
@bigjd2k
@bigjd2k 6 ай бұрын
No.1 before powering any old power supply is just replace ALL electrolytic caps with good quality low ESR types. Then check all diodes & transistors with a meter (in circuit). Look for dry joints too, before cranking up slowly with a variac, preferably with a lightbulb in series in case something does short out.
@terrygiven8789
@terrygiven8789 6 ай бұрын
try testing power supplies by powering up their outputs, using bench supplies. this is how i test PSUs that i repair, as well as new off-line designs - by powering the primary side SMPS controller from a LV supply but no AC input, you can check that the output stage can reach its setpoint, and also check that the feedback network is working correctly
@trevorvanbremen4718
@trevorvanbremen4718 6 ай бұрын
The base-emitter junction of Q15 SHOULD pass voltage (although it wouldn't pass much current before you fried it) Unfortunately, since ALL of the current must now pass thru that B/E junction, it's quite probably been transformed into a 3-way piece of wire... I know there's no 'external' load on the PSU, but there IS an internal load being the 560uF output capacitor (C20) that has to be charged up! (More on that later). The fact that you are getting over 13V on the output is worrisome to me... The 7812 SHOULD keep it very close to 12.0V, so MAYBE this too is 'fried'? However, this circuit allows you to 'adjust' the +12V rail a bit (using the potentiometer based voltage divider on the output. I'd confirm the EXACT voltage between pins 2 and 3 of the 7812 before I called it dead! (Pin 2 is NOT directly connected to the overall circuit ground!) Next comes the LER (Light Emitting Resistor)... You REMOVED Q18 driver and therefore ALL of the current on the 12V rail cannot come from the series pass transistor (Q17) since it no longer has any drive. This means ALL of the 12 rail current MUST now pass thru Q15!!! Let's ASSUME for a second that there is a direct short across between the emitter of Q15 and ground. The incoming +24V will turn ON Q15 by way of the base bias current (R75 + R47) and thus you now have 24V across a small (1/4W?) 10 ohm resistor (R74)... 24V/10ohm = 2.4 AMP! WAY more than it could ever hope to handle, so it becomes a FUSE instead and gives off the light show in the process. (R74 has 'left the chat' and is now an infinite ohm resistor) So now the ONLY remaining current path is thru R75 + R47 + base-emitter of Q15 into the 7812. With R47 being 330 ohm, there's simply not enough current flow to create a new light show. My _GUESS_ is that the 7812 is also NFG but that's yet to be determined! If's possible that the adjustment is turned up so far that it causes the crowbar to kick in, but, without the 10 ohm resistor, there is enough of a voltage drop across the R74 + R47 base-bias that the crowbar doesn't get a chance to trigger. 1: Check C20 for leakage / short 2: Disable the crowbar and retest (remove D30, R62 and Q14)
@McTroyd
@McTroyd 6 ай бұрын
0:52 If that's the same Dave McGuire I'm thinking of, I met him once at his house ~20 years ago (in Tampa, FL or thereabouts). He had a supposedly working full-rack PDP/11 right in his living room, next to an original radioactive-decay tube-based time standard, and had converted his two-car garage to a data center. There were 2 Crays in there which he was using to calculate Pi digits for some kind of contest. He bragged once about his ~$800 power bill (in ~2004 dollars). I would hope that all of those machines are now part of the exhibit in his museum, as they were in great condition back then, and he was pretty fastidious about such things.
@joshuamacdonald4913
@joshuamacdonald4913 3 ай бұрын
I am looking into my year end project for school and I am going to be looking for a pdp 11 over the next year.
@donmoore7785
@donmoore7785 6 ай бұрын
Your calculation of frequency from the scope trace is not correct. The period is ~250ms, or 4 Hz. That is a compact power supply - good luck. I enjoy you working to resurrect these vintage pieces.
@bfx8185
@bfx8185 6 ай бұрын
I Love if it's not working :D I can see workflow of diagnostic of other people ;)
@rickhole
@rickhole 6 ай бұрын
I suspect the PS had a catastrophoc event that cascaded one problem into several. Switching PS are a feedback control system which make isolating the problem extra difficult. You are getting close, though.
@UpLateGeek
@UpLateGeek 6 ай бұрын
If it were me, I'd just pick up a 5 & 12V switching power supply from the getting spot and be done with it, but I can understand wanting to keep this as original as possible. Certainly makes the job a lot more difficult, but that just means you'll have learned more when you're done.
@williefleete
@williefleete 6 ай бұрын
That power supply chassis looks very familiar to me (some minor differences), I had one when I was a wee lad. but I now know what it was from
@nickA7078
@nickA7078 6 ай бұрын
FTIR is a common spectroscopy technique to identify or otherwise get structural info on molecules. It'd be super cool if you could snag an old spectrometer. Old science instruments are really cool.
@ke9tv
@ke9tv 6 ай бұрын
Hmm, as you replaced that 180 µf cap, the bigger electrolytic, and eventually pulled that D44C9, I kept thinking, "Yeah, I'm sure I've got something in the basement that will work." (Exact replacement for the smaller cap, smaller form factor replacement for the big one in case you want to hide it in the original case, and "D44C9 - (checks data sheet) 60-70 volt collector voltage, don't need anything close to that here, pretty wimpy beta, 30 watt power dissipation, something like an MJE15028 ought to work fine - its fT is a little slower but I bet the switcher isn't clocking that fast, and the pinouts (E, C, B) are even the same." But my basement is in New York and your shop is in Texas, and I'm sure you have parts on order already. In any case, it looks as if you have a buck converter on your hands. They don't regulate well with no load, and that's probably tripping the crowbar. Try loading the 5V rail with a 5 ohm 10 watt resistor and maybe a 20 ohm on each 12 volt rail, and see how it does. (I'm guessing that you haven't poked into the guts of a switcher before, because you're approaching this thing as if it's a linear power supply.) By the way, an SCR is a kind of thyristor.
@jamesgilmore-thewaterplusg5470
@jamesgilmore-thewaterplusg5470 6 ай бұрын
Hmmm Heathkit once sold PDP-11/23 half size cards and I once say a TELCOM company use a VAX as a long distance telephone switch.
@kishascape
@kishascape 6 ай бұрын
Man I always wanted a full PDP-11 stack for myself but now this is making me kind of reconsider.
@truckerallikatuk
@truckerallikatuk 6 ай бұрын
There's a whole bunch of old caps in there that remind me strongly of those which go pop.
@sebastienkneur1280
@sebastienkneur1280 6 ай бұрын
Your « failures » are as interesting as your successes. For a viewer, it’s the process which is interesting more than the result. And it is probably just a temporary failure so, no regrets.
@beamsio
@beamsio 6 ай бұрын
You should use an isolation transformer when playing with high voltage supply stuff.
@binarydinosaurs
@binarydinosaurs 6 ай бұрын
Ah, happy/not happy days of 3 engineers in our workshop also working on an 115V 11/03 PSU. We were defeated too, so I hope there's success in the next video. Too late for our machine, this was 15 years ago. Fingers crossed!
@Andrew-rc3vh
@Andrew-rc3vh 6 ай бұрын
It's often faster to just desolder the power transistors and check them all and also replace any electrolytics that seem a bit duff. You can check a few other components with a meter in circuit like low ohm resistors. Bipolars often fail via direct shorts between B-E or B-C.
@hubbsllc
@hubbsllc 6 ай бұрын
To be honest, I wouldn’t apply mains to something this old without replacing electrolytics outright. Call me overcautious but there were two, ahem, “excursions” in this video and there is simply no future in going forward with 40-year-old electrolytics even if they appear to hold back DC.
@Andrew-rc3vh
@Andrew-rc3vh 6 ай бұрын
@@hubbsllc Yes there is a good argument for that, especially considering how much it could damage if that 5V turned into a 12v supply. However I suspect the old Western electrolytes are longer lasting than the new ones. With the old ones you would only have a problem if they were in close proximity to the places where they could get hot, so pull out some of the best suspects and test them to get an idea what the rest are like. The thing is, with a fuse like that I'd see it more likely one of the power transistors has failed, and sometime that takes out a driver transistor. Sometimes they can half fail so you have a leakage across the junctions. It's better to spend 20m checking all this before applying power as well.
@hubbsllc
@hubbsllc 6 ай бұрын
@@Andrew-rc3vh Yes - a blown fuse (especially if it had been checked from the get-go) is a good indication that something already went awry so you know there has already been an overcurrent event. Those electrolytics can appear to hold a voltage but in the case of filter caps they're expected to experience AC current - not exactly the conditions of that test. And on top of that they may appear to hold voltage *now* but what about after 15 minutes in an energized circuit? This does imply that if you're going to entertain getting a machine like this running and keep it running, there's a certain cost/effort to sink into it before you even give it mains which is why you need to be clear about what your goal with a piece is and how committed you are before you even put it on the bench. I restored a 1954 tape recorder and started by rebuilding the whole power supply onto a perf board; a dual-element power resistor had one leg that was open-circuit and there were two can caps that I removed outright. I didn't even plug the power cord in until that much was done.
@RobSchofield
@RobSchofield 6 ай бұрын
@ 19:15, you can see the voltage rise above the regulated value and then the crowbar kicks in and grounds the output. The 5V slow ramp up before this happens looks like the 5V regulation loop is not working correctly.
@jensschroder8214
@jensschroder8214 6 ай бұрын
also replacing the 7812 and 7805. The old ones are known to become faulty. But these are easy to get.
@jonathanbuzzard1376
@jonathanbuzzard1376 6 ай бұрын
Would it not have been simpler to just replace the connector on the ribbon cable? Looks like a fairly standard DIP/DIL IDC to ribbon cable connector to me that are still widely available.
@UsagiElectric
@UsagiElectric 6 ай бұрын
Absolutely! Except, I didn't have a spare, so instead of waiting on parts to arrive, I figured I'd take a stab at repairing it so I could continue on with the build. I'll order up some replacements and fix it properly once I know for sure the PSU is going to come back to life.
@KameraShy
@KameraShy 6 ай бұрын
It was a very clever solution to an immediate problem. And if it works, it works.
@andymouse
@andymouse 6 ай бұрын
Thats obvious of course it would have been simpler I bet he wishes you were there to tell him that....oh wait a minute he didn't have one.
@andymouse
@andymouse 6 ай бұрын
Don't mind me I'm grumpy :)@tradde11
@Sixta16
@Sixta16 6 ай бұрын
10:44 get a piece of new ribbon cable, crimp a new connector. These terminations are still being made afaik.
@TheTkiller9999
@TheTkiller9999 6 ай бұрын
you know that ramp up in voltage... reminds me of a capacitor charging up.
@d614gakadoug9
@d614gakadoug9 6 ай бұрын
Any time you are confronted with circuitry with adjustable parts that has been mucked about with by someone else, you *must* assume the mucking about has included fiddling the twiddlables. In fact if an amateur was as it, is is very likely said amateur started with such twiddling. This can make logical troubleshooting substantially more difficult. It can be difficult to determine if something is wrong because something has failed or because some knob turned a knob.
@JJGhostHunters
@JJGhostHunters 5 ай бұрын
I think it would be awesome if someone got one of these up an running and showed the Fourier analysis described. Seems like something more than just doing a listing of directories could be done on these machines. A lot of time and effort put into just getting to a command prompt and listing directories and files.
@tcpnetworks
@tcpnetworks 6 ай бұрын
This thing kicked your arse...
@TSteffi
@TSteffi 6 ай бұрын
I think this proves how important it is to check the power supply thoroughly out of the system before trying to power up the whole thing. The over voltage could have easily killed some irreplaceable parts.
@LordOfNihil
@LordOfNihil 6 ай бұрын
at least you got to the point where you need to order parts.
@TRBORADIO
@TRBORADIO 6 ай бұрын
Hi there!, as @CuriousMarc mention for repair procedures is better remove all the crowbar protection more if they produce a short at the DC voltage (this will destroy the power supply if the short circuit protection do not runs correctly or the DC output don't have fuses). There are two crowbar protection there. One in 5V and other in 12V. Remove both SCRs. Now,I did't see the AC/DC part of this PS. Some strange voltage is indicated in the 7812 regulator (-15v) where this voltage comes? If I'm fixing this PS, I will remove the fan and the big capacitor to see all the PCB itself. I will disconect all the power transistors and test them and then install with new termal paste and test insolation from the chassis. For me some was wrong with that -15V reference, and I'm thinking it's at the AC/DC part of the PS. Test too the ground because the schematics talks about 5V grond (strange) . Test too the bridge rectifier.
@grahamwarrington4133
@grahamwarrington4133 6 ай бұрын
Got an idea for you .. Why not take a 100 watt incandescent light bulb and put it in series with your power cord to limit current going to a unit when you plug it in for the first time. Could use maybe 2 of them .... Keeps fuse from blowing , and if the lamp lights up bright you know you got a problem.. If it lights bright and dims.... then it may be OK ..... I started doing that back in the 70's and it saved me a lot when replacing high power audio transistors.. Just an idea..
@SonicBoone56
@SonicBoone56 6 ай бұрын
I'm by no means an electrical engineer but that is a bizarre way of implementing overload protection. Maybe it's commonplace and somebody will correct me, but usually most circuits just kill power downright. Definitely a complex looking protection system on this thing. At least it was still doing its job all these decades later, so the designers definitely got something right!
@THEtechknight
@THEtechknight 6 ай бұрын
You can replace those transistors with time circuit control tubes! /s
@mikefochtman7164
@mikefochtman7164 6 ай бұрын
Have you ever considered some old SEL Systems machines? Not as popular as PDP, but they had a niche market of 'real-time' systems. I worked with the old 77's, 87's 97's and 67's. Multi-board CPU's mag tapes and such. They were rebranded a few times to 'Encore' and 'Gould' names but they were some nice systems. Different floating-point, JCL and such.
@bzuidgeest
@bzuidgeest 6 ай бұрын
Have you considered donating extra storage, every cost, budget, time and whatnot😃. He already stated he has a limited supply of all those things.
@highpath4776
@highpath4776 6 ай бұрын
@@bzuidgeest there is probably not even time to read up on what everyone is doing with the PDP items that were passed on to others !. UE multi tasking here even with the automated circuit board/s being made up at same time !
@web1bastler
@web1bastler 6 ай бұрын
Watch out for carbon film resistors. They like to drift a lot over time.
@trevorvanbremen4718
@trevorvanbremen4718 6 ай бұрын
... Especially once they've been used as light emitting resistors... LOL
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