Big Kaiser Factory Tour!

No video

Big Kaiser Factory Tour!

Рет қаралды 59,965

Күн бұрын

Ultimate Precision. Lean Manufacturing. Switzerland. Milling. Turning. Grinding--AND one of the best integrated youth apprenticeship programs I've ever seen!
With a name like Big Kaiser, I expected a gigantic building to house this awesomeness, BUT I WAS WRONG! Let's just say they're winning when it comes to maximizing efficiency. Small building....LOTS of production.
Top notch technology and tool management = top priorities. CLOSED LOOP OPTICAL QR READERS? YES, PLEASE!
Welcome to the Big Kaiser Factory Tour just outside of Zurich, Switzerland.
~~~~~~~~~~~~~~~~~~~~~~~~~~~~
Links for this video:
Big Kaiser Tooling | bit.ly/30yttoB
National Tooling and Machining Association
bit.ly/2XTkMYd
Big Kaiser Digital Boring Head | bit.ly/2Jp5Yr2
~~~~~~~~~~~~~~~~~~~~~~~~~~~~
Reach us / CNC Info:
Manufacturing Entrepreneurship Resources:
www.nyccnc.com
Better Speeds & Feeds? provencut.com
Online Fusion 360 Training: bit.ly/LearnFusion
Hands-On CNC Classes: www.nyccnc.com/...
~~~~~~~~~~~~~~~~~~~~~~~~~~~~
I discovered machining as an adult and am grateful to have found something I love and am able to share with others. We hope NYC CNC not only makes you a better machinist but helps you understand and learn more about how to succeed as a manufacturing entrepreneur! 5 Reasons to Use a Fixture Plate on Your CNC Machine: bit.ly/3sNA4uH

Пікірлер: 76

@edcreasia8961 5 жыл бұрын

Love your channel. I'm retired now but I worked for the Boeing Co. from 1972 through 1999. Served my 5 year apprenticeship for becoming a tool and die maker. Started with the conventional machines and ended up running the CNC machines later. My last 17 years was up stairs with the shirt and tie. I programmed main frame Catia using shell programming CAD CAM. My last project I worked on was in 1995 doing the Wings for the f22 Raptor. Composite materials were cool to cut using diamond cutters, had to machine within a period of time after coming out of the freezer. I love watching your channel and seeing all the new ways to machine such challenging projects.

@nyccnc 5 жыл бұрын

That is AWESOME! I can't imagine what it's like to work on the F22!

@gusmcgussy3299 5 жыл бұрын

Bull shit.... The wings were not machined.... They were formed..... I know first hand

@weldmachine 5 жыл бұрын

The main thing i learn from watching your workshop tour video,s. Is you let us see how little we are doing. Compared to what others are doing. But saying that. It,s always good. To have someone pushing the limits for us to have someone to follow. I always like to see myself as a Mountain Climber ? When we have climbed that challenging mountain in front of us. Then find the next mountain to climb. For myself that is what life is about. Climb one mountain and conquer it. Then move onto the next one. And NEVER stop.

@miniproto4721 5 жыл бұрын

Hi im from Zurich and im following your CNC channel occasionally, it's cool that you have seen more then many domestic mechanics.

@vendter 5 жыл бұрын

Your comments on machining apprenticeships is how it was done in the USA for decades. My father went through a machining apprentice program in 1955-1956 at Burlington Mills. There were over 1,000 machinist on site and about 100 apprentices at any one time.

@nyccnc 5 жыл бұрын

Wow!!

@weldmachine 5 жыл бұрын

Unfortunately not every workshop follows this theory. But as mentioned above it,s not to late and some are seeing the errors of there ways. The other unfortunate fact is Most. See apprentices as a means to save money on labour and only use the apprentices as a tool. Not to give them skills ???? To many times i have seen this.

@bcbloc02 5 жыл бұрын

Sweet. I really like the BIG cat spindle upgrades where they use the flange to make it more rigid. They work super well!!!

@TheScientificDuo 5 жыл бұрын

Can't agree more with your comment on apprenticeship.

@stuarthardy4626 5 жыл бұрын

When I did my five year apprenticeship many years ago at the local iron works they had a dedicated training building for all trades except mine they did fitting / machining / moulding but the sparks were not covered so they ship us out for the first year to a collage then we circulated the plants with a different mentor at each after four years you tended to work alone .but this was not small stuff but very large equipment cranes to 750 ton imp motors to 1.5 mega watt . All gone now and they now do it in six weeks . I was lucky I got included armature and stator winding in my circuit 🤭 It’s the sign of the times here in the UK but it’s great to see the ethos of investing in the future is still alive in Europe

@ClockworksOfGL 5 жыл бұрын

The Scientific Duo - BUT SHAREHOLDER VALUE!!! /s

@TheScientificDuo 5 жыл бұрын

@@ClockworksOfGL Oh those shareholders, like trying to appease the world.

@BrilliantDesignOnline 5 жыл бұрын

Your tours are NEVER boring :-)

@TeodorRosca 5 жыл бұрын

John, next time you’re in Switzerland, pass by Lausanne area. There’s a handful of folks here (myself included) who were inspired by your story and put together small machine shops. We’d love to have you over, if you have the time. Cheers!

@nyccnc 5 жыл бұрын

Thank you! I'd love that!

@theGermanPrintingNerd 5 жыл бұрын

Absolute cool I do wish in next Life I do have the money and knowledge to make stuff with such machines

@weldmachine 5 жыл бұрын

You are still alive WHY wait till the next life ?

@85CEKR 5 жыл бұрын

Thanks this was really cool, I'm a big fan of Big's tools

@ClockwerkIndustries 5 жыл бұрын

what a time to be alive, this stuff is awesome! that automatic boring head is incredibly cool!

@hinz1 5 жыл бұрын

Greetings from Switzerland. I have a couple of secondhand SK40 Kaiser boring heads, really good tools!

@chrisyboy666 5 жыл бұрын

We’ve been doing proper 5 year craft/mechanical apprenticeships in the uk for 200 year that’s why we are the best in the world @ it

@weldmachine 5 жыл бұрын

Unfortunately some countries have forgone the need for skilled tradespeople. But not all is lost some are now playing catch up.

@nickhankins5088 5 жыл бұрын

Great way to do the tour. I really like speaking over the footage.

@josehernandez5671 5 жыл бұрын

When I lived in Austria, I discovered that people don't usually go to university right away, and many never go at all. At the time, some of my friends decided to get a job and start earning money and they have eventually learned a high-paying high- skill manufacturing job. I'd strongly recommend anyone out of high school going into debt to study some underpayed course... to think again. After watching this videos, I saw the inequivocal HP12 Financial calculator, I knew right away John was finnance. Got to say, I got real inspired by his decision and opened my own CNC shop. There is very good money to be made manufacturing high quality products. And for the money it costs to go to college, a good investment would be buy some CNC machines and learn how to use them.

@ClockwerkIndustries 5 жыл бұрын

that QR code system is genius! never get the wrong tool or setting again, definitely mandatory for those tool cells with 1000 tools lol

@philhawtin5269 5 жыл бұрын

Really outstanding video John.

@nyccnc 5 жыл бұрын

Thanks!

@kamehax 3 жыл бұрын

WOW just wow.

@bobobo1618 3 жыл бұрын

Minor nitpick but I don't think their program is an internship program. In Switzerland there's another category of work called an apprenticeship which lasts several years (4 in my industry), is managed by the state and conveys a state-recognised qualification on participants. It can (and usually does) start straight after compulsory schooling, around ages 14-16 (though apprentices can choose to start later, even at 40 if they want). It's actually a super common thing in Switzerland and it's not just for fields like manufacturing but for everything, including for example banking and IT.

@kmslates1973 5 жыл бұрын

you get what you pay for I love kaiser when boring

@bassgojoe 5 жыл бұрын

Big Kaiser, little tour :)

@iamthepeterman54 5 жыл бұрын

Great video man. Reminds me of Renishaw a bit. You should get a tour there!

@MrVolcom33 5 жыл бұрын

Thats how my apprenticeship was. Working for a swiss owned major Airbag manufacturer by the name of Autoliv. I was always machining from day one in a R&D shop no less.I didn't know there was a different way?.

@Sicktrickintuner 5 жыл бұрын

Yep no different in Canada.

@weldmachine 5 жыл бұрын

@Zak Anderson Unfortunately this is happening more than it should. This is Not reserved just for machine shops, it is across all trades ???

@BurtonsAttic 5 жыл бұрын

Machines running themselves........

@ktmtragic1397 5 жыл бұрын

Love Orange

@weldmachine 5 жыл бұрын

KTM Orange would look better on these machines.

@unchained_0177 5 жыл бұрын

coolness ~~~

@rayfalcone6897 5 жыл бұрын

cool info thanks for sharing....

@kastrup2dk 5 жыл бұрын

it is funny to see most of the machines in Europe have Siemens controller or Heidenheim . and I enjoy Heidenheim controller

@justlaurasworld118 2 жыл бұрын

yeah because they did some smart marketing. heidenhein as an example goes to social shops or apprentice learn shops and offers them a machine for a really good price. but in the offer it is said it has to be an heidenhein controller. so the shops can buy a machine very cheap and heidenhein gets more used.

@peacefulsurfer 5 жыл бұрын

There is good reason other developed countries have manufacturing, that's in large part to the education programs they have. I don't it could be any clearer in the past 2 shop tours, we just don't have (many) programs like that in the us.

@weldmachine 5 жыл бұрын

In Australia apprentices are only seen as a tool to save money on labour. Not to give them skills. It happens more than it should. But not all is lost though. There are still many shops that view apprentices as someone to share knowledge with and give them the skills to take to the next generation.

@peacefulsurfer 5 жыл бұрын

It is the same here, though you can take away what you need from the apprenticeships if your willing to grind through it. I got where I am because I worked under someone who pushed me, paid shit min wage, but I picked up all the skills and later certifications to later in life run a facility. They were rough years but worth it in the end. Still see my old boss at conferences and always buy him a beer. With what he paid me he should be buying though.

@akfarmboy49 5 жыл бұрын

I’ll look at one of those boring heads

@BIGDAISHOWAAmericas 5 жыл бұрын

Hi Dale. We can help with that. Where are you located?

@AraCarrano 5 жыл бұрын

Wow, not a single pickup truck.

@ronalduptain8962 5 жыл бұрын

The employees can not afford one.

@GermanoEllinas 5 жыл бұрын

@@ronalduptain8962 Oh they could, but we in Europe we dont need Pickup Trucks. I as a Hunter, yes i could youse it very well, but i drive a SUV.

@nikolasimeunovic9086 5 жыл бұрын

Oh John, touching freshly bored hole is such a beginner mistake 🤦 Great video there, thanks for it.

@nyccnc 5 жыл бұрын

Why?

@weldmachine 5 жыл бұрын

@@nyccnc John. Because. After all these years. You are still viewed by some as having NO skills ? It,s sometimes bad to be to honest with people. If you put yourself out there for all to judge you. ( KZfaq ) Some will Love you for it. While others will Never learn to except. That we can all learn something if we try. You have inspired many to follow in your footsteps. While others have always resented you for doing your best. If people used the same amount of energy to be Negative. Into being Positive they might even surprise themselves. I have NO secret Love for you. But i am always happy, to see people try there best with the time they have available in this lifetime. That is the Love i have for any one person.

@mannycalavera121 5 жыл бұрын

Simple python script and a rasberri pi nano you've got your own qr code tool tracked

@Blacktronics 5 жыл бұрын

not really

@jamesm3268 5 жыл бұрын

Why no normal factory tour? 11mins? You holding out on us plebs 😢.

@nyccnc 5 жыл бұрын

This was one of the first factory tours I've done when we were part of a larger group.... Would love to go back sometime and film a longer "one on one" tour!

@qwerty3663 5 жыл бұрын

That's a Data Matrix barcode, not a QR code.

@nyccnc 5 жыл бұрын

Oh Good catch! Other than the "data format", are their differences?

@xenonram 5 жыл бұрын

@@nyccnc Both 2D codes can vary in size to accommodate the size of part it is being printed on. (Like a bolt of a M4, which is really small, can have a tiny data matrix code on it.) QR codes can have about 2x as many alphanumeric characters stored on it. (4296 vs 2335) They both have built in error checking/redundancy and can work even if part of the code is missing. QR codes are more for linking to another information source, where data matrix is usually used to keep track of items, like a serial number. QR can be as small as 21x21 blocks, grows by 4 blocks on each row/column, for a max of 177x177 Data Matrix can be as small as 10x10 blocks, grows by 2 blocks on each row/column, for a max of 144x144. There are dozens of types of barcodes (1D) and 2D matrix codes, and even codes that employ both a 1D and 2D matrix, like PDF417 AND Ultracode. Just type, "types of barcodes," into Google and look at images. There are literally hundreds of different types of 1D and 2D codes/matrices.

@nesamark 5 жыл бұрын

Wohlhaupter!!!

@PaulSteMarie 5 жыл бұрын

This is a different company than Kaiser Tool that makes THINBIT® tools?

@BIGDAISHOWAAmericas 5 жыл бұрын

Yes! The BIG KAISER John is visiting designs, manufactures and markets premium high-precision tooling systems and solutions for the automotive, military, aerospace, energy, and microtechnology industries such as medical, electronics and watch-making. As a global company BIG KAISER has facilities in Switzerland, Germany and the USA. Visit bigkaiser.com for more information.

@mandem9319 5 жыл бұрын

Now that's proper online presence, right here. Many companies could learn from this! BIG ups to BIG KAISER haha

@ulanarni8804 Жыл бұрын

Jürgen Feindt

@janmaurer5135 5 жыл бұрын

swiss quality

@mandem9319 5 жыл бұрын

German engineering done the Swiss way ;-)

@chaddanylak8706 5 жыл бұрын

this video have some boring bit around about 2min in

@johnalexander2349 5 жыл бұрын

Do any of these guys ever mention what they're paying for those fancy IT systems? Is it in house, or are they paying a fortune to software companies that think they a silent partner in the business, then passing the cost onto their customers?