Polaris RZR 800 Top End Rebuild - Part 1 Tear Down

  Рет қаралды 6,659

PolarisNuts Garage

PolarisNuts Garage

Күн бұрын

Curious how to replace your worn top end? Well lets get into it. Part 1 showing how to tear engine down for top end replacement.
#Polaris #PolarisRZR
www.rev6sports.com/product/po...

Пікірлер: 14
@errolpoxleitner7901
@errolpoxleitner7901 2 жыл бұрын
I have done about a dozen of these at least not to bad of job.good work.
@montemania198210
@montemania198210 2 жыл бұрын
Definitely done my fair share of these. Almost everyone had heavy dust/dirt ingestion in intake system.
@egorstarodubov2759
@egorstarodubov2759 8 ай бұрын
Hello. tell me a new set of cylinders and pistons NICHE Cylinder Kit Part Number: MK1003421. What sets did you install? is this good quality or not?
@leobravo8988
@leobravo8988 7 ай бұрын
Are those pistons just supposed to come out like that?
@jessefpv9217
@jessefpv9217 Жыл бұрын
Just a curious question. Where are the vin stamped in to the frame at. I can’t seem to find the vin on my 800
@theveteranfarmer6633
@theveteranfarmer6633 8 ай бұрын
Rear left wheel well on the square frame tube just behind the cab. Use a flashlight.
@benmarshall76
@benmarshall76 2 жыл бұрын
What was the best way to remove the exhaust bolts? Not sure why Polaris ever would use socket cap screws on an exhaust, they strip out just looking at them.
@montemania198210
@montemania198210 2 жыл бұрын
Best way is to cut the heads off then use stud extractor.
@montemania198210
@montemania198210 2 жыл бұрын
Cutting torch best way to slice the head off. Plus the heat from it should radiate into threads to help break the locktite bond and corrosion.
@everydaycar3518
@everydaycar3518 2 жыл бұрын
Can anyone explain why I got a one layer thin head gasket when it has a 3 layer gasket from factory and wouldn’t seal with the one layer one? Mine a 2008 rzr 800 possibly a s I have a seats not sure
@montemania198210
@montemania198210 2 жыл бұрын
Some kits come with the single layer gasket, they tend to not work well. I’ve seen it happening more often lately. Order yourself a multi layer one and you’ll be good.
@everydaycar3518
@everydaycar3518 2 жыл бұрын
@@montemania198210 could water pump seal be the issue I’m still getting coolant in the oil bad it happens fast
@montemania198210
@montemania198210 2 жыл бұрын
@@everydaycar3518 yes the water pump seal and oil seal can be bad. There’s a weep hole that supposed to drip coolant when seal is bad however is usually plugged with dirt. Clean it out and see if coolant comes out of hole. Other spots that will leak coolant into oil is base gasket (jug to crank case) and the engine side cover to crank case. That’s the cover behind stator, the gasket that seals coolant port from case to water pump journal will leak into oil. Keep in mind if head gasket is bad she’ll smoke more than coolant in oil. I suspect it’s one of the other seals or gaskets.
@everydaycar3518
@everydaycar3518 2 жыл бұрын
@@montemania198210 thank you really I pulled water pump off and I put a new impeller on and relized the seal was still on the back of the plastic one I’m assuming that’s my issue gonna put a water pump seal and a oil seal and hopefully be all good
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