Print-Wave Metal Casting: A Different Approach to Metal melting

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Shake the Future

Shake the Future

6 күн бұрын

The first 500 people to use my link in the description will
receive a one month free trial of Skillshare!
skl.sh/shakethefuture06241
In this video, I demonstrate a new kind of metal casting method.
It's similar to sand casting, but it's not.
We use investment to make moulds from 3D printed objects, but there is no need to do a burnout.
So it can be done without using a kiln.
Mario's Star www.printables.com/model/6732...
Butter Knife www.printables.com/model/9212...

Пікірлер: 148
@podpalacz
@podpalacz 4 күн бұрын
no clickbait ,super informative and inspiring content -that is what KZfaq used to be. Thank you!
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Thank You! I am glad you like it.
@henmich
@henmich 3 күн бұрын
Here is a trick for knowing when the plaster is dry. After drying it, let it go to room temperature, then place your hand on the surface. If it feels cool, it's still moist. If it feels warm, its dry. (If it is dry it will feel warm even at room temperature). We use this trick all the time making ceramics.
@ShakeTheFuture
@ShakeTheFuture 2 күн бұрын
Thank You for sharing the trick. Do you think it also applies to very small/stubborn quantities of water?
@henmich
@henmich 2 күн бұрын
@@ShakeTheFuture yes, as long as there is moisture. It's critical in ceramics, so the pieces don't explode in the kiln.
@leanmixture
@leanmixture 3 күн бұрын
This is the most underrated channel on you tube. This guy is awesome. Thanks for sharing the knowledge.
@jbhchrd
@jbhchrd 3 күн бұрын
It definitely IS. I never comment, but I came to say the same, this is premium content !
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Thank You very much for the kind words!
@JohanDegraeveAanscharius
@JohanDegraeveAanscharius 4 күн бұрын
Great video again! I hope I am not dead before I can reach this point of my Bucket List...
@ShakeTheFuture
@ShakeTheFuture 4 күн бұрын
I hope not 😀
@thew4lker
@thew4lker 2 күн бұрын
This is incredible! The mold process, the melting process, the information... What a great channel, thank you!
@ShakeTheFuture
@ShakeTheFuture Күн бұрын
Thank You very much for taking the time to leave the comment.
@ThePhiphler
@ThePhiphler 4 күн бұрын
The "Brass" is most likely ZAMAC of some sort. It flowed very nicely which is charactaristic of ZAMAC.
@ShakeTheFuture
@ShakeTheFuture 4 күн бұрын
I see, Thanks for the info. I heard about zamac, but never tried it...purposely 😂
@jabonet
@jabonet 3 күн бұрын
Yes. Looks like zamak. A very common material in door handles and many other things. It's a really nice material for casting. Melts at lower temperature and thus have a lower shrinkage. And it's easier to find than brass
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
@@jabonet I'll need to check my collection of door handles and see if I have more. Then I can "purposely" try it out.
@jabonet
@jabonet 3 күн бұрын
@@ShakeTheFuture I use two ways of checking if it is zamak. One is measuring the density of the piece. By weight in dry and underwater. The second way is to scratch the surface of the metal and put a bit of copper sulfate solution. If it turns black it is zinc based and probably zamak. In Spain it is sold as antifungal in any place that deals with plants. Usually blue color.
@klausbrinck2137
@klausbrinck2137 2 күн бұрын
@@jabonet Yeah, blue... I´ve heard, man can dissolve those blue copper- sulfate-granules, and use the solution to copper-plate steel/iron, with a DC-source, and a sacrificial piece of copper.
@N900ADM
@N900ADM 2 күн бұрын
What a truly inspirational video. Like all great ideas, they are so obvious once you are shown it. I have just started putting together the necessary items to build my own metal melting workshop. I have spent hundreds of hours watching videos and reading articles and no one comes close to how you do it.
@ShakeTheFuture
@ShakeTheFuture Күн бұрын
Thank You for taking time to leave a comment. It's always nice to know that the people found the video/information useful.
@conradyork2178
@conradyork2178 3 күн бұрын
I"m just sitting here in my underpants saying "holy shit" repeatedly. Incredible. One of the most integral processes to modern humans industrialization has just been meaningfully iterated. so smart to recognize the application of the microwave.
@klausbrinck2137
@klausbrinck2137 2 күн бұрын
Imagine the advantages that smooth glass heat-bed could add to that... The mating of the plaster-halves would be even more precise.
@MickTee2k
@MickTee2k 3 күн бұрын
Wow. Most underrated maker channel on KZfaq!
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Thank You!
@jordanhorst6
@jordanhorst6 4 күн бұрын
Severely underrated channel and methods 👍🏻 great work.
@ShakeTheFuture
@ShakeTheFuture 4 күн бұрын
Thank You very much!
@ShakeTheFuture
@ShakeTheFuture 4 күн бұрын
The first *500* people to use my link in the description will receive a one month free trial of Skillshare! skl.sh/shakethefuture06241 Even though this method does not replace *Lost PLA casting* , it's amazing and has its own strengths and weaknesses. I can cast items that I could not before due to the size limitations of the kiln. Sure, there will be people who say that it's much easier to do sand casting. It might be. If you are into sand casting, all power to you. This is just another way. Some people might prefer to use plaster/investment molds over sand casting. It's great for people who just want to try out metal casting. This method has taken over a significant portion of my metal casting projects. It's great, and the future videos I'll be sharing will demonstrate that you can cast objects way more complicated than a butter knife. We are only getting started
@ManuFortis
@ManuFortis Күн бұрын
Thank you for this video. Seriously. I've been considering how best to make a mold for some things I want to make, using many materials, but often using 3d printing to help create the mold itself, but I haven't been able to figure out which way to go about it for reliable and reusable results. This seems like the best method so far.
@dj1NM3
@dj1NM3 3 күн бұрын
That butter knife came out great. Maybe making a batch of tall "funnels" out of investment to make the pouring sprue longer, then stick them onto the moulds with bit of investment as glue? That silver metal the door handles were made from is probably Zamak, a pretty common zinc-based die-casting metal.
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Thanks! Well, you can always carve out the investment. It's very easy to do it after microwaving while the investment is still wet. I did not do it with the butter knife, since I have a silicon carbide ring, but I could have done that instead. One of those wax carving/sculpting tools that looks like a letter "U" attached to a stick works very good.
@klausbrinck2137
@klausbrinck2137 2 күн бұрын
I think, that it was a proof-of-concept.video, where he knows, that it´d be better off with long sprues, and still doesn´t use any, cause in this case, it still worked out well. Pouring steel, if I got it right... With a 3d-printer and a mirowave-oven, mind you. That´s Startrek-level stuff.
@conradyork2178
@conradyork2178 3 күн бұрын
THE most significant use for 3D printers i have seen since 3D printers became an affordable thing.
@JohnSkeel
@JohnSkeel 2 күн бұрын
John Heisz just added a 3d printer to his wood shop. Check out what he’s been doing with it. I tried sharing link to his channel but I guess it got deleted.
@LincolnWorld
@LincolnWorld 4 күн бұрын
30 seconds in, based on what you said, I would have normally stopped watching the video figuring it was just hype. But since I've seen your other videos, instead, I continued watching, knowing that you do stuff I didn't think was possible. Not to mention things I don't think I would be willing to do. Like putting wet plaster right onto the build plate! WTF???? LOL Your videos are making me want to do things I am very nervous about doing. Though I'm still incredibly concerned about the danger aspects, and I don't have a microwave, so who knows. I would love a video on a deep dive on stainless steel casting. I heard you say that it can be done, but you aren't sure if you could melt enough for the butter knife. A whole video figuring that out would be of great interest to me. Thanks again for another great video!
@dougaltolan3017
@dougaltolan3017 4 күн бұрын
Melting points Brass 930C Aluminium 660C Stainless steel 1,500C It's a very different ball game.
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Thanks! Yeah, stainless steel needs a lot of heat. So far, I have successfully melted a few stainless steel nuts (A2-70). I am talking about quantities enough to cast a ring. Because it requires such high heat, I had to use a few tricks to melt it. Preheating the crucible and using smaller crucibles helped. That's why I'm unsure if I can manage larger quantities, but I'll definitely try and make a video about it. Cheers!
@klausbrinck2137
@klausbrinck2137 2 күн бұрын
@@dougaltolan3017 Well, it isn´t a different ball game apparently, if one only handles smaller amounts, like, for a big butterknife... Mind you, only with a 3d-printer, plaster, and a microwave oven...!!! Imagine what one could do with TWO microwave ovens...!!!
@Avemis1
@Avemis1 Күн бұрын
I have been using this method for a few weeks know and it works wonders. You can add gating and a top feeder to the pattern to fill the mold from the bottom - minimize turbulence and porosity. Safety tip - don't leave the plaster for too long before casting - it will pick up moisture fast (anhydrous gypsum is used as a dessicant).
@Schwuuuuup
@Schwuuuuup 3 күн бұрын
This is amazing! Why didn't anyone popularize it earlier!
@JulianMakes
@JulianMakes 3 күн бұрын
This is a great idea. You can even do it with non drafted things. Im def going to try this! Tyvm sir!
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Cheers!
@hanelyp1
@hanelyp1 2 күн бұрын
Even limited undercut if my guess is right.
@DinobotTM2
@DinobotTM2 4 күн бұрын
Awesome work like usual. Your videos are always an immediate click. Thanks from Brazil, man
@ShakeTheFuture
@ShakeTheFuture 4 күн бұрын
Thank You! I am glad you find them useful.
@multiplysixbynine
@multiplysixbynine 3 күн бұрын
Neat technique! I saw you patiently sanding with a Dremel. Bosch makes a cute 12V cordless die grinder that’s great for shaping and polishing metal parts. So satisfying.
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Thanks for the suggestion.
@AgentPothead
@AgentPothead 3 күн бұрын
This is a super cool technique. Great video.
@interstellarsurfer
@interstellarsurfer Күн бұрын
Excellent work. 👍
@marisbertmanis4839
@marisbertmanis4839 4 күн бұрын
Excellent as usual!
@ShakeTheFuture
@ShakeTheFuture 4 күн бұрын
Thank You!
@thejoetandy
@thejoetandy 2 күн бұрын
I think an accelerometer testing g-code would be great for popping bubbles of various sizes, as it passes through a huge range of frequencies.
@klausbrinck2137
@klausbrinck2137 2 күн бұрын
great idea
@ShakeTheFuture
@ShakeTheFuture Күн бұрын
The g-code shown in the video is not the only one I use. I have much shorter-faster moving g-codes that do the shaking. You suggestion using accelerometer testing g-code is great. Cheers!
@marcfruchtman9473
@marcfruchtman9473 3 күн бұрын
Great video. Thanks for making it.
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Thank You Marc!
@lutfijd
@lutfijd 4 күн бұрын
This is very nice, well done.
@ShakeTheFuture
@ShakeTheFuture 4 күн бұрын
Thank You very much!
@josephpk4878
@josephpk4878 2 күн бұрын
Add salt to your plaster to speed up the curing time. You can get it to set within minutes, depending on the amount of salt. (A great tip that I got from a dental prosthetic maker)
@ShakeTheFuture
@ShakeTheFuture Күн бұрын
Thanks for the tip. I'll try it out!
@jafinch78
@jafinch78 3 күн бұрын
Zinc, or some zinc alloy, from my experience in the foundry industry. When I worked for National Zinc Processors, we would see all sorts of spouts and handles come in for recycling. Awesome work as always and looking forward to your channel growth.
@user-fs5tw4es8b
@user-fs5tw4es8b 3 күн бұрын
Fantastic idea!!
@schnauzpig
@schnauzpig 4 күн бұрын
Innovative as always.
@ShakeTheFuture
@ShakeTheFuture 4 күн бұрын
Thank You!
@OccultDemonCassette
@OccultDemonCassette 3 күн бұрын
Ohhhhhhh. The microwave is on its side. Shew that took me way too long to realize.
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Yes, Indeed 😂
@WeeIrishLaddie1
@WeeIrishLaddie1 3 күн бұрын
This is sweet thanks a lot! Shaking the investment on the printer for shorter distances and at higher frequency, rough guess like 60 hz, (think input shaper calibration) might get more bubbles out
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
That was the first G-code I used. It also traveled a shorter distance at some point during the 2-minute shaking. However, I recently changed the G-code to begin using shorter distances right from the start just like you suggested. Indeed, it's better that way 👍 Cheers!
@nerd1000ify
@nerd1000ify 14 сағат бұрын
Your mystery metal in the door handles is probably some form of Zamak which was brass plated. There's a bunch of different kinds but what they have in common is that they are zinc alloys designed for die casting. Melting point is fairly low, and the metal is very fluid so it fills details in the mould well. Hence your nice cast (except for the damage from early opening). Zamak is actually so good that it's worth setting up just to cast it; it has reasonable mechanical properties (superior to cast iron, for example) and easily produces good castings. However it cannot tolerate even the slightest contamination with lead, inclusion of lead in the alloy will cause a form of corrosion which makes the metal break with a strange 'crystalline' appearance or worse crumble into little bits. In fact manufacturers go so far as to distill the zinc to obtain sufficient purity to make good Zamak. This would be a problem if you used the same crucible and tools for Zamak as for brass, as brass often contains 0.5% or so of lead as a machinability aid.
@kber6288
@kber6288 3 күн бұрын
my guess for your non-brass is ZAMAK/Zamac. easy to cast, low melting point around 400°C, good surface finish, strong enough for most uses
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Thank You! It's good to know.
@BLagather
@BLagather 3 күн бұрын
Brilliant!
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Cheers!
@satibel
@satibel 3 күн бұрын
btw if you need higher temperatures, get a broken toaster oven for free, a kiln coil and pid controller for 10-15 bucks each, and a bag of refractory concrete for 5-10 bucks. you can add insulation around to make it more efficient (and reach higher temps) too.
@chronokoks
@chronokoks 3 күн бұрын
Especially for copper based alloys, have you tried spraying the inside of the mold with a very fine graphite powder mixed with alcohol (dries, burns out quickly)?
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Thanks for the info. I have never tried or heard about it. I might try it out. Cheers!
@conradyork2178
@conradyork2178 3 күн бұрын
I wish i could super like this video
@brandonhicks7549
@brandonhicks7549 3 күн бұрын
The second doorknob was probably Zamak: en.m.wikipedia.org/wiki/Zamak
@Convolutedtubules
@Convolutedtubules 4 күн бұрын
I really like this method. I look forward to trying it out. I'm glad to see you have sponsors. Where do you buy your plaster? What type of plaster can be used and which to avoid? Thanks in advance.
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Thanks! For Mario's star, I used a professional investment called "Unicast Prestige." The butter knife was cast using just ordinary dental Plaster of Paris. I live in Spain, and I got it from the "Dentalix" store. For this method, you'll want to use plaster that isn't as brittle. For example, for Lost PLA casting, I sometimes use the cheapest construction plaster I can find. For this method, it's better to use something a bit stronger since you'll need to pull the PLA out of the mold. Dental Plaster of Paris works fine. If you are doing something with a lot of detail or hills and valleys, like letters, you might want to use something a bit stronger like Ultracal or Hydrocal. Using mold release can also help. For now, I use Vaseline, but I want to try out mold release sprays.
@Convolutedtubules
@Convolutedtubules 3 күн бұрын
@@ShakeTheFuture Thank you!
@ThisIsToolman
@ThisIsToolman 3 күн бұрын
Very clever!
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Thank you!
@FunDumb
@FunDumb Күн бұрын
Brilliant 👏 🎉❤
@sleepib
@sleepib 3 күн бұрын
If you're going to use that knife, you'll want to test it for lead content. The white metal is a zinc alloy, like zamak.
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Thank You for the tip! 👍
@chatroux399
@chatroux399 4 күн бұрын
Your content is always fantastic, thank you ! Have you tried to anneal you printed object with your microwave ? It should be really fast and efficient.
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Thanks! I have not done that. That's something I should probably explore. Cheers!
@WaffleStaffel
@WaffleStaffel 4 күн бұрын
Another innovative casting technique, _thanks!_ 11:00 maybe tin?
@klausbrinck2137
@klausbrinck2137 2 күн бұрын
Yeah, zink is the same metal as tin, I think ... Very good for casting too, with preeeetty low melting-temperature...!!!
@EMleRoux
@EMleRoux 4 күн бұрын
Genius!
@ShakeTheFuture
@ShakeTheFuture 4 күн бұрын
Cheers!
@reviewchan9806
@reviewchan9806 3 күн бұрын
I totally didn't know you could just melt any pla in a microwave like that. Very cool. Any caveats I should know about?
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Thanks! I'll be making another video with more examples of this method. I'll demonstrate how it's possible to do a bit more complicated casts.
@1kreature
@1kreature Күн бұрын
I would run the printer bed at higher frequency shorter motion to get a better and faster bubble removal.
@alexportiiii6414
@alexportiiii6414 2 күн бұрын
Nice!
@ShakeTheFuture
@ShakeTheFuture Күн бұрын
Cheers!
@conradyork2178
@conradyork2178 3 күн бұрын
The gun parts printing crowd is going to flip out when they see this.
@klausbrinck2137
@klausbrinck2137 2 күн бұрын
that might be true, sadly...
@myfordboy
@myfordboy 3 күн бұрын
Interesting idea but it will only work for a pattern that can be withdrawn with the necessary draft so I see no advantage over sand casting which is much quicker and an indefinite number of castings can be made from one pattern.
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
I agree that sand casting is much quicker and less wasteful, but there are some advantages to other methods that I'll demonstrate in future projects, such as the dice example at the end of the video. That said, I have never done sand casting, so I might not know what I am talking about 😊 Thanks for the comment!
@hanelyp1
@hanelyp1 2 күн бұрын
With the pattern softened for removal I don't see this method limited to sand casting draft requirements. On the other hand, if drafting is satisfied a pattern might be reused.
@EmoticonFury
@EmoticonFury 3 күн бұрын
This is a good idea however you DO need w kiln to dry it. Some of the water is locked in the plaster and will not be driven off until you can get it above 600F and keep it there. Most ovens do not get hot enough. Sometimes you will get lucky and it will work without a kiln, but eventually you’ll have one blow up in your face. Do not even attempt this without an apron and a face shield.
@satibel
@satibel 3 күн бұрын
well, since it worked, evidently you don't (i.e. it doesn't matter if there's a bit of moisture left) though yeah you shouldn't tempt fate. I think the easiest solution (depending where you live) is to just get a pyrolysis oven, which will do 400C+ in cleaning mode. or make a crude kiln with refractory cement, a pid controller and some kiln coils if pyro ovens aren't common where you live.
@EmoticonFury
@EmoticonFury 3 күн бұрын
@@satibel working doesn’t necessarily mean the mold is dry. It means that the geometry of the mold was not such that the escaping water was confined enough to make a bubble blow molten metal in your face.
@bearnaff9387
@bearnaff9387 3 күн бұрын
Now I am wondering if this could be used for some kind of injection molding of plastics.
@ShakeTheFuture
@ShakeTheFuture Күн бұрын
I am sure there is a way it can be used. I also do the same method for making silicone molds. Instead of pouring investment, I pour silicone.
@Mr.Unacceptable
@Mr.Unacceptable 4 күн бұрын
mold release before pouring plaster.
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Yes, sometimes I use some Vaseline. I will tray mold-release spray. Cheers!
@fluiditynz
@fluiditynz 4 күн бұрын
I like it. Note that if you print your mould with soft TPU, that you could skip the microwave step. Print some placement guides and you could even re-use the TPU.
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Thanks. Well, I have not tested all the flexibles, but one I tried years ago did stick to the plaster and it was almost impossible to remove it. That said, it was years ago. I should give it another try. Cheers!
@satibel
@satibel 3 күн бұрын
@@ShakeTheFuture you could try spraying mineral oil as a mold release
@fluiditynz
@fluiditynz 3 күн бұрын
@@ShakeTheFuture Car spray sheen products are supposed to support release.
@oneilgoisot9615
@oneilgoisot9615 3 күн бұрын
The other metal is most likely zamak (mostly zinc and aluminium)
@DiThi
@DiThi 4 күн бұрын
I don't know if brass can be food unsafe. Some times may contain arsenic and lead... Be careful.
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Thanks for the tip.
@DiThi
@DiThi 3 күн бұрын
I wanted to say "some types". There's probably food safe brass out there but I don't know what's the actual proportion, so personally I would avoid it for food usage just in case.
@Mechanicus_Instrumentum
@Mechanicus_Instrumentum 2 күн бұрын
How about the weakness of the moulds with the gypsum in it it tends to turn yellow and break easily if you fire it in a kiln. And if you don't fire it in a kiln the water moisture is still in the mould enough to cause defects on the castings when metals as hot as bronze containing copper are poured in? What are your ratios of the investment? Am I right in saying that this is better for smaller objects? And what type of build plate surface do you use so the plaster does not mess up the bed surface for the next print?
@ShakeTheFuture
@ShakeTheFuture Күн бұрын
Obviously, this is just general information. There are different kinds of investments that can be used. The start was cast using "unicast prestige" investment, and the knife using Plaster of Paris. The "proper" investment was mixed according to the manufacturer's recommendations. Sometimes I add some sand, but I'm not sure if I did this time. I mixed the Plaster of Paris in a 1 to 1.2 ratio; for example, 200g of water to 240g of plaster. That said, not all Plaster of Paris products are the same, so the ratios can vary from manufacturer to manufacturer. I have not yet cast any copper using this method, but I am about to do so as I write this. I am just making more molds so I can dry them all in the oven together. I would not cast copper in Plaster of Paris, even though I have done it using the Lost PLA method with quick-cooling casts like the egg cup shown at the end of the video. Those work pretty well. I know that in general, it's assumed that you need a kiln to get rid of the water in the mold, but in my experience, that's not always the case. Sure, for professional casts and perfect results, you'll want to do everything by the book. I definitely recommend it. That said, I can get pretty good casts using this method, and *I'll have more videos showing it* My oven can go up to 250°C, and I turn ON the fan. I think the fan really helps... like really helps. As I said in the video, there might be investments that will require kilns for sure, so it's all about trial and error. If one does not feel comfortable trying it out, then don't! I am not responsible for anything that can go wrong. As long as you dry your molds properly and wear PPE, you'll be fine. And if you find that your molds are still wet (after hours of drying) or casts come out bad, then you know that your oven can't do it. End of the game. I always dry my molds in the oven for at least 4 hours (or more depending on the size and temperature), and I make sure that the temperature of the molds is close to 250°C. Let's put it this way: if your oven can reach 250°C and your molds are way off that temperature, you know they are still wet. It's fine if they are hotter (since oven thermostats tend to overshoot), but if the mold has only reached 220°C in an oven that can reach 250°C, then you know it's still wet. It will also depend on the air fryer/oven you're using. My air fryer struggles to bring the molds to 205°C (the maximum temperature it can reach), so I always switch to the oven. I personally get the best results casting copper using Ultracal/Hydrocal products. I have not tried "unicast," but I suppose it should also work. I wouldn't know about casting large items, as my casts are generally pretty small anyway, so nothing has changed compared to Lost PLA casting. I just use the original Prusa PEI sheet build plate that came with the printer. It does not have any texture, which I think helps. I have not had any issues with the build plate. The investment does not affect it as far as I am aware. The mold can be removed easily. Sometimes I just go slow to avoid pulling out the print from the mold. If it's a print that is properly embedded into the investment, I just remove it from the build plate as I would a normal print. *For anyone who finds it useful* : If this video has inspired you to buy a 3D printer, you need a modern 3D printer with a "perfect" first layer, such as the Prusa MK4 or Bamboo printers. That way, you'll get the best results. I would avoid getting older generation printers that do not lay-down a perfect first layer automatically. It will make things more frustrating and complicated
@JosuRibeiro
@JosuRibeiro 4 күн бұрын
Would it be possible to freeze dry the mold to get rid of the moisture? I wonder if that would be more efficient.
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
I don't know anything about freeze-drying, so I wouldn't know. Cheers!
@chipcode5538
@chipcode5538 3 күн бұрын
Can you use metal powder so you do not have to pour hot metal. Like sintering.
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Yes, you can sinter using the microwave, but I have not done it myself. There are some people doing it on KZfaq.
@Anton-zb9dc
@Anton-zb9dc 4 күн бұрын
but why not dry plaster in microwave? It worked for me quite well but I've never done metal casting
@ShakeTheFuture
@ShakeTheFuture 4 күн бұрын
It does not remove water completely, and microwaving too much can crack the mold or cause the microwave to overheat. Once there is no food, water, or crucible in the microwave to absorb the energy, the magnetron will start to heat up even more, causing the thermal cut-off switch to activate and cut off the power. Doing this repeatedly risks damaging the magnetron. I am not saying that it cannot work, but it is something I cannot advise doing. Cheers!
@Anton-zb9dc
@Anton-zb9dc 4 күн бұрын
@@ShakeTheFuture thank you! Found the answer in video as well! Great job!
@jessehavok4181
@jessehavok4181 3 күн бұрын
I love seeing new and innovative ideas, but isn't this much more expensive and wasteful than typical sand casting?
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Well, it's not better or worse, it's just different, and yes, it is more wasteful indeed. Of course, with sand casting, you don't need to use an oven and the sand can be reused. However, this method is great if you want to do some metal casting as a busy person, assuming the files are provided by the community. It doesn't take a lot of time, I mean YOUR time. Also as I mentioned in the video, with this method you can cast items that would be impossible or difficult to cast using sand casting. Cheers!
@jessehavok4181
@jessehavok4181 3 күн бұрын
@@ShakeTheFuture I'm looking forward to seeing the dice video
@somathebest
@somathebest 4 күн бұрын
I like your projects a lot, did you tried with alluminium from car rims? I'm not sure about what language to use because i've saw that you're in spain, y want to have a long conversation with you because i honestly thout that i have ideas that can be usefull for you and you should have tricks for me, anyway Like from Galicia!
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Thanks! Yes, indeed I live in Spain, but I am originally from Latvia and my Spanish is not as good as my English. I suppose Kefir from Mercadona or the plastic bags gave it away 😂😂
@somathebest
@somathebest 3 күн бұрын
@@ShakeTheFuture if you need assistance or help with a printer send me a mensage 😉
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
@@somathebest Thanks!
@WaffleStaffel
@WaffleStaffel 4 күн бұрын
11:00 Zamak? kzfaq.info/get/bejne/g9WofpWZvLSYfH2n.html=372 Apparently it's used a lot in household fixtures.
@ShakeTheFuture
@ShakeTheFuture 4 күн бұрын
Oh yeah, I have seen that. Maybe it is. Cheers!
@mikem6549
@mikem6549 3 күн бұрын
Any chance pulling a vacuum on plaster may improve drying without heat.
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Honestly, I have no idea, but what I do want to try is leaving the wet mold in the car. Since I live in Spain and it's summertime, I might cut down on my electrical bill 💰💰💰
@eslmatt811
@eslmatt811 3 күн бұрын
Where do you source metal? A friend gave you the door handles, but what about the rest?
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Last time I bought 8mm aluminium rope-crimps from AliExpress (around 1kg). They are a good size for my crucibles, and it worked out to be quite cheap. Next time, I'll get some ingots from AliExpress or somewhere else. Since I live in an apartment, it's not very convenient for me to cut metal to fit into the crucible, so I prefer to buy smaller pieces of metal, like cable-crimps or ingots. For brass, I just buy some pipe fittings from the local hardware store. For copper, I buy some copper pipes and cut them with a pipe cutter. That's my favorite way to cut metal to size. For cast iron, I just buy 0.5-1 kg weight plates. I have a lot of 1 kg weights in stock from my failed bodybuilding days :) I recently bought a 0.5 kg weight plate from a sports shop and was surprised at how cheap it was. It was under 2 euros. It's one of the cheapest metals and it casts beautifully, but it is a pain to cut it into smaller pieces. I usually make a cut with the saw and then go outside and break the plate with a hammer.
@FlakeSE
@FlakeSE 4 күн бұрын
Is this plaster of Paris you are using?
@ShakeTheFuture
@ShakeTheFuture 4 күн бұрын
The star molds was made using "Unicast prestige" investment. The butter knife mold was only dental Plaster of Paris.
@stormq8
@stormq8 3 күн бұрын
Wait!! can you melt metal with microwave ?
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Yes you can 😊
@conradyork2178
@conradyork2178 3 күн бұрын
Should cast yourself a real set of crucible tongs
@ShakeTheFuture
@ShakeTheFuture Күн бұрын
I agree!
@hardwareful
@hardwareful 3 күн бұрын
"Brass" .. finds aluminium bronze
@ShakeTheFuture
@ShakeTheFuture 3 күн бұрын
Is that's what it is? Aluminium bronze?
@hardwareful
@hardwareful 3 күн бұрын
@@ShakeTheFuture Looked up the melting temps: brass: 930°C (1710°F); Aluminum Bronze*: 1027-1038°C (1881-1900°F) There are different alloys, but when obtaining "brass" from scrap metal (especially door handles that are more ornamental), you may well encounter Al bronze.
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