Process for mass producing bearings. A bearing factory boasting Japan's number one production volume

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Process X

Process X

Ай бұрын

Process for mass producing bearings. A bearing factory boasting Japan's number one production volume.
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Пікірлер: 166
@sydneyshinshi Ай бұрын
You hardly showed any of the process. They ball bearing grinding and polishing is the most interesting bit and you missed it.
@bryceanderson4864 Ай бұрын
Yes. I was wondering about the forging of the inner and outer rings...
@lenardlazar8622 Ай бұрын
I could only watch it halfway because this movie was pointless. This is not what I'm used to from this channel. It was pretty much just about different ways to transfer of the parts. The 1-minute summary at the beginning of the movies just wastes our time.
@sydneyshinshi Ай бұрын
Totally agree@@lenardlazar8622
@imakeoscillations7026 Ай бұрын
There could be a reasonable explanation for this, like it wasn't viewable (hidden inside a machine) or it was not allowed to be filmed (company secret).
@sydneyshinshi Ай бұрын
Yes i'm sure there was a reason and I know i shouldn't complain about free content and the other videos on the channel are mostly good but i really enjoy the sections they missed.@@imakeoscillations7026
@user-pc1fw9ku5o Ай бұрын
ไม่นึกไม่ฝันว่าฉันจะได้เห็นที่ผลิตลูกปืนKOYOในญี่ปุ่น ฉันชอบมากมันทนมาก ชอบมีหลายขนาดเลย ฉันเป็นช่างซ่อม ชอบใช้ญี่ห้อนี้ เมคอินเจแปนคือที่1สำหรับฉัน ครั้งต่อไปไปถ่ายของ NSK ด้วยนะ ขอบคุณครับ ❤ญี่ปุ่น
@bubalom Ай бұрын
Japan and Germany best
@Drd4all Ай бұрын
Nice videos man, as always. One suggestion if I may, it would be great if you could lower the music volume a bit, so that the factory speaks for itself.
@TheMightyAgency Ай бұрын
In all other similar videos, no one EVER asked "hey, can we add some music to your videos?" but instead, greatly appreciate when there's NO MUSIC at all. I don't understand why content creators don't get this message. A soundtrack in a movie is there to provoke a certain emotion and we do not need to attach any emotion to most YT videos.
@redzipper8570 Ай бұрын
agreed, i want to hear the machines, not the crappy music
@RolandElliottFirstG Ай бұрын
Very nice operation, I love Koyo they have always been of the best quality.
@a-fl-man640 Ай бұрын
while the end product is nice, what amazes me is the work that went into designing, and building all the automatic production and assembly machinery. and it has to work correctly and have reasonable maintenance.
@goodvideos.113 Ай бұрын
The production process is very interesting.
@raptor_zip Ай бұрын
@remko2 Ай бұрын
My late father sold KOYO ballbearings (and used them to make castor/pinch rollers) He visited Japan on invitation from KOYO back in the 80ties, this might well have been the Koyo plant he visited back then
@ottopartz1 Ай бұрын
I've repaired quite literally thousands of pneumatic hand tools over the years and I've never seen a KOYO bearing catastrophically fail, yes they will wear but honestly it's rare that I don't reuse them because they just last even in tools that get abused and don't get oiled, have water infiltration, or get laid into hard for years. It would have been nice to see what they do special, but I do understand that they need to protect their quality processes.
@TheGeezzer Ай бұрын
Bearings! The unsung heroes of the mechanical world, without them everything would grind to a halt!
@Also840 Ай бұрын
Koyo est une entreprise à la pointe pour la fabrication des roulements à billes, et tient à conserver ses secrets de fabrication 😊
@sergiomonge1863 Ай бұрын
The Music is excelent. The little balls dancing with this epic Music is amasing. I Just imagin on the the planets of the universe dancing.
@MrCarGuy Ай бұрын
Koyo bearings are great.
@tnak004 Ай бұрын
I use Koyo bearing on my Subaru race car. The differential carrier bearing. The machining, the dimensions, and quality are just perfect. If you change differential, you need to check backlash and contact patch. Koyo bearing. One shot!!!! All within Subaru specification. You are talking about backlash of 0.1mm to 0.2mm. Bearing machining plays a vital role to fit absolutely perfect. Koyo bearing can do that.
@zippythechicken Ай бұрын
but how do they make the balls? and how do they polish the inside of the races? so many questions left unanswered.
@gorak9000 Ай бұрын
It's not so much a video about how bearings are made, as it is a video about how the pieces that make up bearings move from machine to machine in the production line. Don't really see ANY of the actual making here...
@YaoiMastah Ай бұрын
"trade secret" and "intellectual property" ;)
@Schnittertm1 Ай бұрын
Since it is very hard to create ball bearings that are high quality, you'll likely never get to know the exact methods and materials used, unless you are an engineer designing the process. Especially the polishing phase, which, in high quality bearings (like from Koyo featured in this video or SKF or INA/FAG), will bring down the tolerance to about 0.001mm or less. The raw balls themselves, before heat treatment and polishing, can and often are manufactured by a steel mill. To show how producing a small steel ball can be quite an endeavour, even if you know the individual components, but not the correct process, consider this: China need to invest millions upon millions and several years of research, testing and development, to produce high enough quality steel balls for roller ball pens. Their initial tries leaked and/or wrote quite badly.
@zippythechicken Ай бұрын
@@Schnittertm1 there are quite a few videos of making the balls in ball bearings on youtube
@user-zr7qr7rh4b Ай бұрын
Могли бы хотя бы роторную линию показать по изготовлению колец
@MinhNguyen-nl1gm Ай бұрын
Người Nhật luyện thép còn gì bằng nữa. Họ sản xuất nhìn thấy ấn tượng hi 🇯🇵👍.
@user-kj6iu6fv7h Ай бұрын
バレル前や切削、研削あたりをもっとみたいなー笑 インター、センターレス、幅研・・・そこは企業秘密ですな ニヤリ
@theduck17 Ай бұрын
But how were the steel balls made?
@tnak004 Ай бұрын
You use long steel tube and cut into pieces. Then press the piece to form a ball. Cold forging. This process takes few milliseconds. I think NTN video shows that. Then polish the balls to make them as round as possible. Then heat treat. I am a tech. If bearing is not made in Japan, I don’t even hesitate to put it into the bin. Japanese bearing just lasts forever.
@John.Flower.Productions Ай бұрын
@@tnak004 German/Swiss bearings are of equal quality.
@FirstLast_Nba Ай бұрын
The company was scared for it's secrets and didn't want to show anything really, that's why this video was a waste of time.
@suou7938 Ай бұрын
secret? youtube won't tell you everything about the world..
@mrsunyofficial Ай бұрын
Very cool video 🎉🎉🎉
@gumi_524 Ай бұрын
@MinhNguyen-nl1gm Ай бұрын
Nhà sản xuất vòng bi Nhật Bản hiện đại và tối tân. Người Nhật làm ăn tuyệt vời 🇯🇵👍.
@abigail4649 Ай бұрын
@wtm7554 Ай бұрын
I use Jtek bearings, excellent quality 👌🙋
@johnparker2957 Ай бұрын
No showing “how” the balls were made, cleaned or polished, just minutes of balls moving from one place to another. Waste of time.😢
@luxbeci2 Ай бұрын
Very precision work very Smart idea smoke maschine Where smoke leave chainshaw engine defend with metal and not hot if people touch with hand fingers
@nautiluspampilius2298 Ай бұрын
Очень жаль что не показали процесс обработки шариков, меня это интересовало больше всего.
@soufyenbouzakher1766 Ай бұрын
Best quality bearing 👍
@user-li5dt7gj2f Ай бұрын
@sawaname750 7 күн бұрын
Hello, can I ask if you handle different sizes of bearing and how are you catering those varying sizes. Are you using adjustable machines? what are the adjustable machines, is the process are scheduled or simultanous
@mykalimba 20 күн бұрын
I wonder how many workers in this bearing factory spend their evenings after work at the pachinko parlor? 🤔
@MSP757 Ай бұрын
I see only moving conveyor belts, no processes 😢
@RubensMateusPadovezeArquimago Ай бұрын
bela musica belo processo
@manueljesusmunozcarrasco8370 Ай бұрын
Koyo the Best 😎👍
@AW-gq1cs Ай бұрын
Great music. Please share the link for this composition.
@user-wt3hj4id3o Ай бұрын
Best of Best 👍
@gsp_gamsung Ай бұрын
@Aleziss Ай бұрын
please, continue to make these nice videos without music. Just shop sound would be very enjoyable !
@user-uy3lx5nh3h Ай бұрын
@ivanivanov1875 23 күн бұрын
Рубятся с прутка на автоматах, потом штампуются на горячую, получается шарик с рубчиком, чтот похожее на грецкий орех , 'орехи' засыпаются в гранёные галтовочные барабаны с абразивами где крутятся долгими часами, с постепенным уменьшением зернистости... Потом термо обработка, потом снова галтовка с более мелким абразивом и содой. Потом шарики сплошным слоем выкладываются на вращающихся столах большого диаметра с дорожками для шариков, добавляется полировальная паста ,сверху на шарики опускается тяжелая плита такого же диамера . Нижняя и верхняя плиты вращаются в разные стороны, шарики часами ( в среднем 6-8 )катаются по этим дорожкам приобретая окончательный размер и блеск... Ну как бы в кратце )) Процес производства банального шарика занимает больше суток.... эт если исключить скучные промежуточные этапы , промывки, сушки, сортировки , контроля размеров 🤥
@csours Ай бұрын
Neat balls!
@Rosario_Agro Ай бұрын
Loud music :(
@Caseal Ай бұрын
Nice video, but the music is WAY too intense and loud. I like to watch these kinds of videos because they're relaxing and interesting, but the soundtrack to this one sounds like I'm watching the dramatic burning of a forest or something.
@user-ox6kn5qn8s Ай бұрын
То что показано, это не процесс производства, а процесс конечной сборки подшипника.... а так одни только конвейеры с движущимися деталями. Самое интресное, изготовление шариков и обойм, не показано. 😒 Не могу плюсануть за это.
@Horse55 Ай бұрын
Так в том то и дело. Ну, процесс шлифовки колец там ничего интересного, а вот шлифовка и контроль шариков это да!
@andre_s. Ай бұрын
Warum sollten sie Produktionsgeheimnisse preis geben?
@user-ox6kn5qn8s Ай бұрын
@@andre_s. Warum dann ein so „lautes“ Inhaltsverzeichnis erstellen? Vom Namen her erwartet man das eine, aber in Wirklichkeit sieht man etwas anderes.
@ivanivanov1875 23 күн бұрын
@@Horse55 Там ещё меньше интересного... громко и грязно 😭
@tnak004 Ай бұрын
@skycloud5065 Ай бұрын
@luxbeci2 Ай бұрын
Really? Why? Germany Stihl Mercedes BMW Audi not better?
@tnak004 Ай бұрын
@@luxbeci2 because they use Japanese bearings. I am a tech. Audi, BMW, and VW are just JUNK. I hate these cars more than anything. Always come back with same problem. I really want to send them to scrap metal right after they roll out from the factory. I always tell people not to buy them because they just waste our precious iron and other metals. Well guess what, who makes Porsche’s ABS unit? Denso does. Who makes their gearbox? Aisin does. You see……. Core parts are made in Japan. What do they have in them? Japanese bearings. My BF5 Legacy GT Japanese wheel bearings. 350000km. Still no noise. See….but there is only one thing Audi VW and BWM do best. Inventing new bolt heads which makes techs annoying. The reason why Germany lost their sprit is forgetting quality and warranty is their limit and learned to fake people with interior quality. But Lexus does both better and way more reliable than Germans. The reason why Japanese bearings are the best? Japanese used iron to make swords. They have great know how to forge and quench iron. That’s why.
@0tamae80 Ай бұрын
@suou7938 Ай бұрын
@@luxbeci2I don't know how google translated it, but he just said "they're top quality". Doesn't mean Germans' are lower. And I think Germans' are equally good and for specially designed ones they are better.
@Yanto-Kun-JP Ай бұрын
20年以上前に藤沢の工場とか見た記憶あります。(j-tektじゃないけど)そのあと中国で軸受のわっぱ削っている工場も見たことがあります。 (旋盤ずらりと並べて女性がワークを交換しながら削ってました。。。途中で停電したり。。。笑った) まあ、中国の軸受けはマシンには使えないなあと実感。。。もちろんおもちゃならOKですけど。。。 まさかあのグレードでEVに使われてたりはしないと思うけど。。。謎です ベアリングボールがギラっと輝くのは見てて嬉しいです。。。 中古の機械からはいつもくすんだような傷だらけのろくでもない玉しか出てこないので(><)
@epolanowskirn Ай бұрын
Nice video. The music is very distracting
@semimin2 Ай бұрын
@user-sato01ad Ай бұрын
コメントざっと見してると、社外秘にしてる部分出してくれというのが多い気がするが、普通に出さんでしょ。。。 ってか、わかっててコメントしてる人も散見するけど。。。
@catbangs276 Ай бұрын
ok, but what tree makes the little balls?
@zygmuntthecacaokakistocrat6589 Ай бұрын
No actual shots of how they are made, just bearing components on conveyor belts. 2/10.
@ms-ux2fo Ай бұрын
@future483 Ай бұрын
@user-pi9kv6gp3k 27 күн бұрын
@dansv1 Ай бұрын
I don’t want to hear music, I want to hear the process.
@greasydot Ай бұрын
The face is right in front of the light switch. All you have to do is hi the light switch.
@guymontag2948 Ай бұрын
Ball bearings start out as less shiny ball bearings? 😕
@santoslhalper6116 Ай бұрын
This would be so much better without the damn music.
@jessekoch3480 Ай бұрын
How did the balls get made?
@KK-yu2tr Ай бұрын
THE MAKING(314)鋼球ができるまで 上記で鋼球の作り方は見れるよ
@madarizimadar1758 Ай бұрын
Koyo mantap
@HammerOn-bu7gx Ай бұрын
Parts moving around, without showing the physical process, is of no value.
@user-vr7ox7il2j Ай бұрын
@T-MASTER-dc3fm Ай бұрын
@41istair Ай бұрын
"Starting from April 2022, JTEKT Corporation will unify many of its global brands to the JTEKT brand. For bearings this means the Koyo brand name and logo will transition to JTEKT."
@rokujii2634 Ай бұрын
成形や加工は機密ですかね 見たかったのに全然ないね!
@suou7938 Ай бұрын
@SimpleDiy- Ай бұрын
@user-qv1sh7ze8k Ай бұрын
第一個想到的 是““柏青哥””😅
@user-ve3uw6ju8s Ай бұрын
あの丸い玉をどうやって作るのか? 1番見たいところが無くて残念😢
@X_POTATO_Legendary_Edition Ай бұрын
@Dysiode Ай бұрын
Sooo much of the process is left unclear :(
@sirtumasyan Ай бұрын
Мне пожалуйста 6003 rs штук шесть так же 6202 rs столько же и 6000 rs 4 штуки .только koyo made in japan😅
@user-zm3tt5wq9j Ай бұрын
I didn’t understand the main thing - where the balls came from.
@DrBF3000 Ай бұрын
Странное видео. Почти всё время показывают перемещение деталей между этапами производства, но не само производство. Более менее показана только сборка.
@geraldomagelacoelhomagela9183 Ай бұрын
@rahuzou Ай бұрын
@Jeroen74 20 күн бұрын
The music is really way too dramatic for this kind of video tbh
@user-cg8st7de3e Ай бұрын
@user-eu9ie2td1s Ай бұрын
фактически ни один процесс не показан полностью...
@user-ee8oq6wo7s Ай бұрын
Bearing manufacturing company.
@yt-ci9sw Ай бұрын
ボールの鍛造工程とか内輪外輪の切削工程とか色々省かれてますよね。 あとは熱処理が何故複数回必要なのかというのも割と重要な話なのですが、もうちょっと詳細が合ってもいいと思います。
@minglu7598 Ай бұрын
@toumicarlos4037 Ай бұрын
@yashima9033 28 күн бұрын
@user-kt7bz3yq2z 23 күн бұрын
а шарики сами из ничего появляются видимо.
@rogerstrom1186 Ай бұрын
@user-jd6nk7wo1b Ай бұрын
@francislematt7079 Ай бұрын
@AbuMaia01 Ай бұрын
This video didn't show us anything but some pieces of metal being moved from one place to another. Didn't show the balls being made, didn't show the balls being polished, didn't show the inner and outer races being made. One of the poorest videos on this channel thus far.
@comewel8996 Ай бұрын
빠칭코의 그것 입니까?
@user-gd9oj4xi7o 25 күн бұрын
Сплош перемещение, а процесса обработки не показали.
@Korulax Ай бұрын
Wichtige Schritte wie Schleifen und Polieren werden nicht gezeigt☹
@marcryptic Ай бұрын
I can make 1 per year. Be ready for my competition.
@worldmarumaru1020 27 күн бұрын
고요 베아링이네
@eviethekiwi7178 Ай бұрын
@user-wt2sn9dc3x Ай бұрын
このチャンネルなんか痒いところに手が届かないんだよな…… 「どうやってその姿形になってるか」を知りたくて見てるので、研磨の仕組みとか環の整形過程とかをもっと映してほしいです! 社外秘とかもあるでしょうけどできる範囲でぜひ!
@user-zr7qr7rh4b Ай бұрын
Не показан процесс изготовления шариков. Шарики делаются с микронной точностью. Не показа процесс обработки колец подшипников, там тоже микронные допуски. Тащемто информативности видео стремится к нулю. Неужто это такое страшное ноухау? Линии по производству подшипников в СССР ещё в 30х делали-закупали.
@bunnymaid Ай бұрын
No music necessary, can't we just listen to the sound of industry?
@muhammadamaev9160 Ай бұрын
Ничего не показали 😂 👎
@imgumnim4915 Ай бұрын
배경음악이 너무 무겁습니다.
@cclime0205 25 күн бұрын
@tarstarkusz Ай бұрын
This video sux. It doesn't show any part of the manufacturing process.
@MaxTusken 21 күн бұрын
Bad video. You didn't show the most interesting processes.
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