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In this video I will replace the head gaskets on this Subaru non-turbo 2.5l engine. This engine came out of a 2013 Subaru Legacy 2.5i which had around 160,000 miles on it. You can watch how I removed the engine using this link - • Fixing head gasket on ... . This is a long video and it was difficult to go into every detail without prolonging the video even more. I tried to do my best to cover all of the steps during this job.
Resurfacing the cylinder heads before putting everything back together is the key to having the new head gaskets last a long time. The best thing is to take them to a machine shop but resurfacing them at home using the method that I show later in the video can also be effective. In addition to the head gaskets there are several more gaskets and seals that I will be replacing during this job. Finally I will install a new aisin timing belt kit.
Here is a list of all the parts that I replaced -
MLS Head gasket (2x) - 11044AA770
Cylinder head bolts (black - 12x) - can't find part number for these new bolts
Exhaust manifold gasket (2x) - 44022AA020
Intake manifold gasket (2x) - 14035AA540
Valve cover gasket (2x) - 13294AA070
Spark plug seals (4x) - 10966AA030
Crankshaft pulley bolt - 12369AA011
Subaru Coolant (need 1.5 gallons) - SOA868V9270
Rear main seal - 806786040
Spark Plug (4x) - NGK 3764
Coolant Crossover pipe o-rings - felpro 36024
Timing belt kit - Aisin TKF006
Tightening torque values -
Intake manifold bolts - 25 N·m (2.5 kgf-m, 18.4 ft-lb)
Timing belt cover - 5 N·m (0.5 kgf-m, 3.7 ft-lb)
Timing belt idlers - 39 N·m (4.0 kgf-m, 28.8 ft-lb)
Timing belt tensioner - 39 N·m (4.0 kgf-m, 28.8 ft-lb)
Timing belt tensioner bracket - 24.5 N·m (2.5 kgf-m, 18.1 ft-lb)
Valve cover bolts - 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
Coolant crossover pipe bolts - 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
Water pump bolts - 12 N·m (1.2 kgf-m, 8.9 ft-lb)
Thermostat cover bolts - 12 N·m (1.2 kgf-m, 8.9 ft-lb)
AC compressor bolts - 26.5 Nm (2.70 kgf-m, 19.5 ft-lb)
Exhaust manifold to cylinder head - 30 N·m (3.1 kgf-m, 22.1 ft-lb)
Engine to Transmission bolts - 50 N·m (5.1 kgf-m, 36.9 ft-lb)
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