Resurrecting a Kawasaki Mule Trans 4x4

Рет қаралды 22,164

Күн бұрын

Resurrecting a Kawasaki Mule Trans 4x4 - In this episode I resurrect a really beat up 2008 Kawasaki Mule Trans 4x4 and perform practically a ground up restore. Stripped down to the chassis and repainted with all new body parts this work horse shines like a jewel at the ranch after I am done. You'll have to forgive me though, this work was done before I started my channel and a lot of it is still shots. Below you'll find a link to all the various parts and supplies I bought along the way with a chapter marker for when that work is shown in the video. If you have any questions about your Mule drop it in the comments below and I'd be happy to help! Thanks for watching!
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What I started with - 00:27
Get it running right - 01:11
Outlaw Racing Kawasaki Mule Carburetor Rebuild Repair - amzn.to/3kJ2nFk
Left & Right PARKING BRAKE CABLE Replacement - amzn.to/32XCw6w
Lower Ball Joints - amzn.to/2EtgXRP
Tear Down - 01:28
Chassis Painting - 02:49
Rust-Oleum Automotive Rust Reformer - amzn.to/32WlJjX
Rust-Oleum Semi-Gloss Rust Preventive Enamel Spray Paint - amzn.to/3coYZfT
Rust-Oleum Gloss Enamel Spray Paint - amzn.to/3iX1M28
ScotchBlue Original Multi-Surface Painter's Tape - amzn.to/2RQUAc7
Rust-Oleum Flat Black High Heat 2000 Degree Spray Paint - amzn.to/3kLGll0
Reassembly - 04:44
3M Headlight Lens Restoration System - amzn.to/2G0WuEq
Rear Fender Pair - amzn.to/3iZ07cu
Rear Axle U-Joints - 05:45
U-Joint Kit Rear Axle - amzn.to/3iXWSCf
Accessories - 07:03
Trans 4x4 Camo Seat Cover Set - amzn.to/3hYqePs
BEP Battery Switch Disconnect - amzn.to/2FYmqQV
Battery Cable - amzn.to/2G98Ytm
UTV Rear View Mirror - amzn.to/32VtEhy
Maintenance - 08:01
MOSTPLUS Fuel Pump - amzn.to/2RPVYM6
High Performance Slim Electric Cooling Radiator Fan - amzn.to/2RRumGb
More Accessories - 08:28
Kolpin Gun Boot IV - amzn.to/3mOBa5W
Kolpin Boottector Bracket - amzn.to/2S00bN3
Camowraps (RT-CAK6-XT) Xtra Camo - amzn.to/3iWRu2c
Custom Cup Holders - 08:35
Corner Brace Plates Metal - amzn.to/3hZqhdU
Superwinch LT4000ATV Winch - amzn.to/3cykUBm
52" 330W LED Light Bar - amzn.to/2Eyq9o4
Custom Overhead Console - 09:09
Rocker Switch Aluminum Panel 6 Gang - amzn.to/3cqIsI5
RGB LED Rock Lights - amzn.to/2G5PXrO
3/8" x 100' Wire Conduit Flex Split - amzn.to/32WZ5rR
Universal 6 Way Blade Fuse and Relay Fuse Box - amzn.to/3iXubFv
Windshield - 11:44
UTV Adjustable 1.5" to 1.75" Roll Bar Windshield Clamp - amzn.to/303Ti1K

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Пікірлер: 76

@WhitetailGarage 3 жыл бұрын

Anything you would do different? Thinking of a lift next.

@ronalsierra6513 3 жыл бұрын

put a chain in the bumper

@karlblackman4120 2 жыл бұрын

I have a high lifter lift and it’s well worth it

@karlblackman4120 2 жыл бұрын

@@ronalsierra6513 why,for pulling?

@adriandeere4265 3 ай бұрын

Awesome video. I did a whole mod on my 3010 Trans also. Definitely looks good and is a good feeling knowing you do it yourself how you want it. I could send you pictures of mine. Some stuff that I found useful. On mine we use on the ranch and while hunting. Good job bud👍

@WhitetailGarage 2 ай бұрын

Thanks! I completely agree. Knowing, you did the thing. From the ground up. With your own hands. That's a good feeling...

@nzsaltflatsracer8054 3 жыл бұрын

12:35 That's one proud dad right there!

@julianpino7079 3 жыл бұрын

perfect video! I got the camo mule 3010 with single line seat, and i love it! the problem is i am from argentina and cant find even filters for the service.. but i will come up with an idea soon, for now im installing a led light bar, greetings from south america

@imaslowlerner Жыл бұрын

You did it up, great job!

@rogerdmercer 2 жыл бұрын

Awesome job!

@gregbrown5224 2 жыл бұрын

Good job I’ll will watch your video again and again. I have a 3010 that’s in great shape, but you took user’s to a different level. I like the blacked out look with camo. Good job man!

@WhitetailGarage 2 жыл бұрын

Thanks! Appreciate the feedback

@ninisrodriguez5399 7 ай бұрын

Above and beyond well done sir

@WhitetailGarage 7 ай бұрын

Thanks!

@andrewhenson4053 2 жыл бұрын

Wow man! Beautiful restoration. You’re a hard working son of a gun

@WhitetailGarage 2 жыл бұрын

Thanks! It has been a fun project!

@bryanbourrie8738 3 жыл бұрын

Great job!! Like you i cannot and will not pay fuul "new" price. I rebuild everything, like you have done here with complete attention to detail

@Dirtydave707 3 жыл бұрын

you killed it man! love the mule!

@WhitetailGarage 3 жыл бұрын

Thanks! It was a really fun project!

@billphillips3866 2 жыл бұрын

Nice video

@mrpanther7013 2 жыл бұрын

Very Nice restoration!

@WhitetailGarage 2 жыл бұрын

Thanks!

@kroozin5 6 ай бұрын

Nice job

@markrogers7704 3 жыл бұрын

Enjoyed the video and am inspired! My 610 died in the field yesterday (clutch out). The old girl has been a workhorse for me, but shes looking tough. Lots of wire holding things together. I'm thinking total rebuild. I really like the way yours turned out! Smiles say it all!

@WhitetailGarage 3 жыл бұрын

It was a lot of fun to strip this down to the frame and build it back up. I would be willing to bet there are plenty of hours left in that 610! Go for it!

@karlblackman4120 2 жыл бұрын

Body panels are ridiculous expensive

@jdoconnor8883 Жыл бұрын

Dangs thats a nice mule!!

@WhitetailGarage Жыл бұрын

Thanks!

@shopwarrior1835 3 жыл бұрын

Great video! keep up the good work. Great channel.

@WhitetailGarage 3 жыл бұрын

Thanks! I appreciate the feedback!

@Stangfan2013 3 жыл бұрын

Quite the transformation!

@ronalsierra6513 3 жыл бұрын

why

@lowmanagain 11 ай бұрын

I paid 300 for a mule 600 I'm a licensed collision tech and you just inspired me to restore mine. I just need to get it off the trailer. It's been sitting on my trailer for 2 years 😢

@ChrisBundy17 3 жыл бұрын

Beautiful work. Love the custom stereo setup. Do you have a wiring diagram for the stereo setup you’re running?

@WhitetailGarage 3 жыл бұрын

Thank you! I do have a crude hand-drawn diagram I am happy to share. Send me an email and I will flip it back to you.

@oneloveyessah 2 жыл бұрын

Awsome!

@kidhenderson8260 3 жыл бұрын

Awesome..getting a Mule Pro FX EPS in a few weeks.

@WhitetailGarage 3 жыл бұрын

You won't be disappointed. My only complaint I have with all the newer units is the plastic flloor boards. A properly angled wood stick can pierce right through them. In fact I think there was MFG recall on the Pro.

@kidhenderson8260 3 жыл бұрын

@@WhitetailGarage Thanks for the response. I will ask my dealer before I pick it up. I am not a banger with my equipment but appreciate the info.

@kidhenderson8260 3 жыл бұрын

From what I read so far states a steel floor but I will see.

@rockbay79 2 жыл бұрын

Very nice rebuild!!! Where did you learn all your skills? I am very impressed. I own a 2010 Kawasaki Mule 610 4X4. I really enjoy mine. It really helps me around my property.

@WhitetailGarage 2 жыл бұрын

Thanks for the feedback! In a prior life I was an automotive technician. I learned from that plus my own projects. Keeping the entire family involved is so much easier with the mule. It is a workhorse for sure. I just ordered a power game loader for the front end. I will drop a video on that install once it happens.

@voodookud1983 Жыл бұрын

Great work. Restore looks amazing! Where did you source the clamps?? Trying to do the same thing to my windshield.

@WhitetailGarage Жыл бұрын

Thanks! I found those clamps on Amazon, link in the description. I use the front storage constantly, I had to have the windshield that way.

@chriscoco7243 2 жыл бұрын

You know some shit, brother. How long did this project take from start to glorious finish?

@WhitetailGarage 2 жыл бұрын

Thanks! The "restoration" to tear down and get back to a camo mule that was factory functional was less than 4 months of time spent on the weekends. The upgrades, like the overhead console, I worked on through to the next hunting season. Was a really fun project.

@zacharylondrico8673 Жыл бұрын

Awesome video, we just picked up a mule 3010 4x4 trans . Any links to after market transmissions?

@WhitetailGarage Жыл бұрын

I am not aware of one. I have seen rebuilt trans for sale here and there.

@shedkept2511 2 жыл бұрын

Where did you get the "new" body parts?

@WhitetailGarage 2 жыл бұрын

The hood, grille, and seat covers I got from Kawasaki directly from a local dealer. The fenders were from one of the aftermarket parts warehouses, can't remember which one.

@bvoss628 2 жыл бұрын

What size tires are you running and do you have a lift kit?

@WhitetailGarage 2 жыл бұрын

Tires are Kenda Bear Claw 24x11-10. No lift yet.

@arubanjames 3 жыл бұрын

Just curious what your cost and estimated time in are? Nice job!

@WhitetailGarage 2 жыл бұрын

All in I am somewhere under 4k. I was able to get the Mule 2.5k.

@darkcommon1 2 жыл бұрын

That 1 out of the 8,547 people 😩

@WhitetailGarage 2 жыл бұрын

Lol, can't please em all!

@ncplanespotting327 Жыл бұрын

if you don't mind me asking where did you get the body parts such as the hood and front grille?

@WhitetailGarage Жыл бұрын

Hood and grille had to order from the local Kawasaki dealer. The fenders and seat covers were from Kawasaki parts warehouse, I believe.

@bradbaum6095 Күн бұрын

Power steering upgrade?

@WhitetailGarage Күн бұрын

Last time I priced it, it was over $750. That was a bit pricey for me. Would definitely be nice to have though.

@casonjohnson1838 2 жыл бұрын

all i find is the brass fuel pumps, are they different than yours?

@WhitetailGarage 2 жыл бұрын

I am using the MOSTPLUS brand fuel from Amazon, (link in the description). It is mostly brass looking, one end is black plastic. I have had it for 5+ years now without issue. For less than 20 bucks, can't go wrong. My latest Mule video you see it still works! Same fuel pump.

@alfredogutierrez7061 2 жыл бұрын

Where could I find the plastics like a new hood for mine and the fenders

@WhitetailGarage 2 жыл бұрын

I went to a few places like partzilla, kawasakipartswarehouse, and even the local dealer. Shop around, plenty of places. Don't forget amazon and ebay

@okramando Жыл бұрын

I have the same model but the non-trans version. One bench. I replaced the carb and set the valve timing and she runs like a champ. I have a golf cart roof rigged on top with some metal strapping. It get the job done but she looks like junk compared to yours. I'd love to know what paint you used on the frame. Did you spray it?

@WhitetailGarage Жыл бұрын

Thanks! Rattle canned the paint. After surface prep I used the rustoleum rust convertor and then the standard rustoleum matte finish black. There is a 4010 mule at the ranch that is a year newer then this restoration and my looks better regarding the paint.

@okramando Жыл бұрын

@@WhitetailGarage How many cans you think?

@WhitetailGarage Жыл бұрын

It was around 8 cans of V2177838 and 4 or so cans of rust reformer.

@okramando Жыл бұрын

@@WhitetailGarage Thanks very much

@jjuggernaut3218 2 жыл бұрын

Should have just went with a new set of Rhino Axles!

@WhitetailGarage 2 жыл бұрын

Yeah, you are right, but this was a "budget" build of sorts. That would have taken that axle repair from $40 to $400 in parts. Sure would have made it easier though! 😂

@jjuggernaut3218 2 жыл бұрын

@@WhitetailGarage I thought I saw them somewhere for 250$, but yeah, budget is budget! Loved the video by the way! I bought a 09 4010trans eps 4x4 in really good shape CHEAP! Lucky and quick to drive out there! I’ve been hunting for one about a week after I got my RZR. I thought I’d be able to “work” with the RZR, yeah right!!! It’s great for blasting trails but I wanted something to throw the chainsaw and tools in and go up in the woods.

@jjuggernaut3218 Жыл бұрын

Really??? I didn’t know you could smack a vehicle with a ton of money and make it look better than before!!! Imagine what money does!!!

@WhitetailGarage Жыл бұрын

Well all restorations/rebuilds cost money. I don't think that should be a surprise. Most of this was elbow grease and spray paint. The body plastics that were replaced were damaged and cheap enough to replace. All in all I am in this unit (not counting labor) for way cheaper then if I had bought it in the condition it is now.